Sony Ericsson W960 Working Instruction, Mechanical
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- Brochure (13 pages) ,
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Working Instruction, Mechanical
Applicable for W960
CONTENTS
1 Introduction .............................................................................. 3
1.1 W960 ........................................................................................3
1.2 Equipment.................................................................................4
1.3 General cautions ......................................................................5
1.4 Adhesives .................................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................7
3 Replacements......................................................................... 18
3.1 Battery Lid Asm......................................................................19
3.2 Battery .....................................................................................19
3.3 Stylus ......................................................................................19
3.4 Antenna Lid Asm....................................................................19
3.5 Front Cover .............................................................................19
3.6 LCD, w/o Touch Panel............................................................19
3.7 Frame Sub Asm ......................................................................19
3.8 Mesh Loudspeaker.................................................................20
3.9 Camera Gasket .......................................................................21
3.10 Earspeaker Bujeon w/o Gasket.............................................22
3.11 Spring Bracket........................................................................23
3.12 Shielding Lid, CIF Camera.....................................................24
3.13 Keypad ....................................................................................25
3.14 Flex Asm Keyboard................................................................27
3.15 BtB Flex...................................................................................29
3.16 BtB Flex Poron .......................................................................30
3.17 Acoustic Box ..........................................................................31
3.18 Flash Flex Asm .......................................................................33
3.19 Shielding Box, MPixel Camera..............................................34
3.20 Camera, 3MPixel.....................................................................35
3.21 Mic Grommet ..........................................................................36
3.22 Light Guide Assembly ...........................................................37
1206-4797 Rev1
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
Stylus .................................................................................... 9
2.1.3
Antenna Lid Asm ................................................................. 10
2.1.4
Front Cover ......................................................................... 12
2.1.5
LCD, W/O Touch Panel....................................................... 14
2.1.6
PBA & Frame Sub Asm....................................................... 16
Working Instruction, Mechanical
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Table of Contents
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Summary of Contents for Sony Ericsson W960
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Page 1: Table Of Contents
3.16 BtB Flex Poron ...............30 3.17 Acoustic Box ................31 3.18 Flash Flex Asm ...............33 3.19 Shielding Box, MPixel Camera..........34 3.20 Camera, 3MPixel..............35 3.21 Mic Grommet ................36 3.22 Light Guide Assembly ............37 1206-4797 Rev1 © Company Internal Sony Ericsson Mobile Communications AB... - Page 2 Display ................59 4.1.3 Front Cover ................. 60 4.1.4 Antenna Lid Asm ..............61 4.1.5 Stylus .................. 62 4.1.6 Battery & Battery Lid Asm ........... 63 5 Revision history ..............64 1206-4797 Rev1 2(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 3: Introduction
Working Instruction, Mechanical 1 Introduction 1.1 W960 1206-4797 Rev1 3(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 4: Equipment
• Hot air flow solder station • Zebra printer connected to computer OTHER EQUIPMENT • ESD-wristband • ESD-gloves • Isopropyl alcohol • Air blower 1206-4797 Rev1 4(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 5: General Cautions
SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 1.4 Adhesives Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives. 1206-4797 Rev1 5(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 6: Disassembly
Replacements for the actual replacement. REPLACEMENTS Contents Start page REASSEMBLY DISASSEMBLY Done 1206-4797 Rev1 6(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 7: Overview
1. Battery Lid Asm (a) & Battery (b) 2. Stylus 3. Antenna Lid Asm 4. Front Cover 5. LCD w/o Touch Panel 6. PBA (a) & Frame Sub Asm (b) 1206-4797 Rev1 7(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 8: Battery Lid Asm & Battery
Working Instruction, Mechanical 2.1.1 Battery Lid Asm & Battery Release the Battery Cover. Lift up the battery cover. Remove the Battery Cover. Grab the Battery and pull it up. 1206-4797 Rev1 8(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 9: Stylus
Working Instruction, Mechanical 2.1.2 Stylus Use your fingers to slide out the Stylus 1206-4797 Rev1 9(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 10: Antenna Lid Asm
Use JCIS to remove the screw. Use a guitar pick and slid upwards and downwards Use a guitar pick and slide upwards and downwards Use a guitar pick and slide upwards and downwards 1206-4797 Rev1 10(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 11 Working Instruction, Mechanical Antenna Lid Asm continued Remove the Antenna Lis Asm Use Torx bit no 6 to remove the four screws. 1206-4797 Rev1 11(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 12: Front Cover
NOTE. Be cautious not to damage the 5 pole pin connector to Touch Panel on right side where the arrow point. Use a guitar pick and slide upwards and downwards Use a guitar pick and slide upwards and downwards 1206-4797 Rev1 12(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 13 Front Cover continue Use your fingers and wiggle the Front Cover to the left to release it from the Frame assembly Use a front opening tool to disconnect the BtB connector. 1206-4797 Rev1 13(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 14: Lcd, W/O Touch Panel
2.1.5 LCD, W/O Touch Panel Lift up the Display and turn it over Use a front opening tool and pull it upwards to disconnect the LCD from the PCB. Remove the Display 1206-4797 Rev1 14(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 15 Working Instruction, Mechanical LCD, W/O Touch Panel continued 1206-4797 Rev1 15(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 16: Pba & Frame Sub Asm
2.1.6 PBA & Frame Sub Asm Use JCIS to remove the three screws. Use the front opening tool to release the latch indicated. Use your finger to lift up the PBA from the Frame. 1206-4797 Rev1 16(64 © Company Internal Sony Ericsson Mobile Communications AB... - Page 17 Working Instruction, Mechanical PBA & Frame Sub Asm continue Use the front opening tool to release the BtB connector. Remove the PBA from the Frame 1206-4797 Rev1 17(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 18: Replacements
The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 1206-4797 Rev1 18(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 19: Battery Lid Asm
Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3.7 Frame Sub Asm Follow the 2.1.1 – 2.1.6 Disassembly instructions! Prepare the new Frame Sub Asm. Follow the 4.1.4 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 19(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 20: Mesh Loudspeaker
Follow the 2.1.1 – 2.1.3 Disassembly instructions! Use a Dentist Hook to remove the Mesh Loudspeaker INSTALLATION Use your fingers to position the Mesh Loudspeaker. Follow the 4.1.4 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 20(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 21: Camera Gasket
Follow the 2.1.1 – 2.1.3 Disassembly instructions! Use a Dentist Hook to remove the Camera protection lens. INSTALLATION Use your fingers to position the Camera protection lens Follow the 4.1.4 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 21(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 22: Earspeaker Bujeon W/O Gasket
Use a flex film assembly tool to Install the Earspeaker O NOT TOUCH THE EAR SPEAKER SPRINGS Use a front opening tool to press the Ear speaker into its cavity. Follow the 4.1.4 – 4.1.6 Disassembly instructions! 1206-4797 Rev1 22(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 23: Spring Bracket
Use a flex film assembly tool to remove the Spring Bracket INSTALLATION Use the flex assembly tool to insert the Spring Bracket Follow the 4.1.3 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 23(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 24: Shielding Lid, Cif Camera
Follow the 2.1.1 – 2.1.4 Disassembly instructions! Use a flex assembly tool to remove the Shielding Lid INSTALLATION Use a flex assembly tool to position the Shielding Lid Follow the 4.1.3 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 24(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 25: Keypad
Follow the 2.1.1 – 2.1.4 Disassembly instructions! Use a flex film assembly tool to press out the keypad. Use a flex film assembly tool to disconnect the Keypad Use your fingers to remove the Keypad 1206-4797 Rev1 25(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 26 Working Instruction, Mechanical Keypad continue INSTALLATION Use your fingers to position the Keypad Use your fingers to position the Keypad Follow the 4.1.3 – 4.1.6 Disassembly instructions! 1206-4797 Rev1 26(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 27: Flex Asm Keyboard
Use your fingers to remove the Flex Asm keyboard INSTALLATION NOTE. Clean Metall plate with alcohol before installation of the new flex. Use your fingers to position the left BtB connector 1206-4797 Rev1 27(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 28 High risk for damaging components on the flex Use your fingers to position the Flex Asm Keyboard Use your fingers to position the Camera button Follow the 4.1.3 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 28(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 29: Btb Flex
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front Opening tool to disconnect the BtB Flex INSTALLATION Use your fingers to position the BtB Flex Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 29(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 30: Btb Flex Poron
Use a Dentist Fork to remove the BtB Flex Poron INSTALLATION Remove the activated Liquid Indicator with a Dentist Hook and the tweezers. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 30(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 31: Acoustic Box
Use a Front Opening Tool to disconnect the Flash Flex Asm Use a Front Opening tool to disconnect the Acoustic Box Use your fingers to remove the Acoustic Box INSTALLATION Use the guiding when install the Acoustic box 1206-4797 Rev1 31(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 32 Working Instruction, Mechanical Acoustic Box continue Use your fingers to position the Acoustic Box Use your fingers to position the Flash Flex Asm Follow the 4.1.1 – 4.1.6 Disassembly instructions! 1206-4797 Rev1 32(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 33: Flash Flex Asm
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front Opening tool to disconnect the Flash Flex Asm INSTALLATION Use your fingers to install the Flash Flex Asm. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 33(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 34: Shielding Box, Mpixel Camera
Use the Front opening tool to remove the Shielding Box INSTALLATION Use tweezers to position the Shielding Box Use your fingers to connect the Shielding Box Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 34(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 35: Camera, 3Mpixel
Press down the camera tool (NTZ 112 583). Pull up the camera. INSTALLATION LENS! O NOT TOUCH THE CAMERA Press down the new camera with your fingers. NOTE KEYING TAP ON CAMERA 1206-4797 Rev1 35(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 36: Mic Grommet
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Dentist Hook to disconnect the Mic Grommet INSTALLATION Use a tweezer to install the Mic Grommet Follow the 4.1.1 – 4.1. Reassembly instructions! 1206-4797 Rev1 36(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 37: Light Guide Assembly
REMOVAL Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Front Opening Tool to disconnect the Light Guide Assembly INSTALLATION Use a tweezer to install the Light Guide Assembly 1206-4797 Rev1 37(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 38: System Connector
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use your fingers to remove the System Connector INSTALLATION Use your fingers to connect the System Connector Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 38(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 39: Dust Gasket Large System Connector
Use a tweezer to disconnect the Dust Gasket large System Connector INSTALLATION Use your fingers to connect the Dust Gasket Large System Connector Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 39(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 40: Camera Module, Qcif
Use a Front Opening tool to disconnect the Camera Module Use a tweezer to remove the Camera module INSTALLATION Use your fingers to position the Camera Module Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 40(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 41: Gasket Lcd
Follow the 2.1.1 – 2.1.5 Disassembly instructions! Use a tweezer to disconnect the Gasket LCD INSTALLATION Use a tweezer to position the Gasket LCD Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 41(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 42: Liquid Intrusion Indicator
Remove the activated Liquid Indicator with the dentist hook and the tweezers. INSTALLATION Attach the new Liquid Indicator with the tweezers and the dentist hook. Follow the 4.1.1 . 4.1.6 Reassembly instructions! 1206-4797 Rev1 42(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 43: Sub Pwb Asm
INSTALLATION Use tweezers to position the Sub PWB Asm Install two screws with torque screwdriver at 15 Ncm with a T6 bit. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 43(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 44: Battery Spring
Use a Dentist Hook to disconnect the Battery Spring Use a tweezer to remove the battery Spring INSTALLATION Use tweezers to position the battery Spring Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 44(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 45: Vibrator
Use a Front Opening Tool to disconnect the Vibrator Use a tweezer to remove the Vibrator INSTALLATION Use a Front opening Tool to position the Vibrator Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 45(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 46: Gasket Microphone
Use a tweezer to disconnect the Gasket Microphone Use a tweezer to remove the Gasket Microphone INSTALLATION Use your fingers to position the Gasket Microphone Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 46(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 47: Net Microphone
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a Dentist Hook to disconnect the Net Microphone INSTALLATION Use a tweezer to install the Net Microphone Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 47(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 48: Camera Key
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the camera Key INSTALLATION Use a tweezer to install the Camera key Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 48(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 49: Volume Key
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the Volume key INSTALLATION Use a tweezer to install the Volume Key Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 49(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 50: Volume Key
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the Volume key INSTALLATION Use a tweezer to install the Volume Key Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 50(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 51: On/Off Key
Follow the 2.1.1 – 2.1.6 Disassembly instructions! Use a tweezer to disconnect the On/Off Key INSTALLATION Use a tweezer to install the On/Off Key Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 51(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 52: Separator
Use a tweezer to position the Separator Use your fingers to install the Separator and press firmly for at least 10 seconds. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 52(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 53: Antenna Flex
Use a tweezer to push the Antenna Flex through the hole Use a tweezer to grab the flex on the other side Use your fingers to remove the Foil 1206-4797 Rev1 53(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 54 Thread the Antenna Flex through the hole Use your fingers to position the Antenna Flex. Use your fingers to attach the Foil Follow the 4.1.1 – 4.1.6 Reassembly instructions! 1206-4797 Rev1 54(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 55: Krh Label
OK • Take the new label and place it onto the frame as in the adjacent picture NE LABEL ONLY IS ALLOWED Follow the 4.1.6 Reassembly instructions! 1206-4797 Rev1 55(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 56: Reassembly
Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 1206-4797 Rev1 56(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 57: Overview
1. Frame Sub Asm (a) & PBA (b) 2. LCD, w/o Touch Panel 3. Front Cover 4. Antenna Lid Asm 5. Stylus 6. Battery (a) & Battery Lid Asm (b) 1206-4797 Rev1 57(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 58: Frame Sub Asm & Pba
Use your fingers to position Frame Sub Asm Use your fingers to snap the Frame Sub Asm and PBA together Install three screw with torque screwdriver at 11 Ncm with a JCIS. 1206-4797 Rev1 58(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 59: Display
Working Instruction, Mechanical 4.1.2 Display Use your fingers to install the BtB connector Use your fingers to position the display 1206-4797 Rev1 59(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 60: Front Cover
Use your fingers to position the BtB connector Use your fingers to snap on the Front Cover Install four new screws with torque screwdriver at 17 Ncm with a T6 bit. 1206-4797 Rev1 60(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 61: Antenna Lid Asm
Use your fingers to position the Antenna Lid Asm Snap the Antenna Lid Asm using your fingers Install a screw with torque screwdriver at 11 Ncm with a JCIS. 1206-4797 Rev1 61(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 62: Stylus
Working Instruction, Mechanical 4.1.5 Stylus Use your fingers to thread the Stylus into the phone 1206-4797 Rev1 62(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 63: Battery & Battery Lid Asm
4.1.6 Battery & Battery Lid Asm Use your fingers to position the Battery Use your fingers to position the Battery Use your fingers to snap on the Battery Lid Asm 1206-4797 Rev1 63(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 64: Revision History
Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2007-11-29 Initial release 1206-4797 Rev1 64(64) © Company Internal Sony Ericsson Mobile Communications AB...