Carrier 58TUA Installation, Start-Up, And Operating Instructions Manual

2-speed, 2-stage induced-combustion gas furnace size 040-135, series 110 or 120

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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
PROCEDURE ...........................................................................3
Dimensional Drawing ....................................................................2
Clearances to Combustibles......................................................3
INTRODUCTION.......................................................................3-4
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space .....................................................................5
Confined Space......................................................................5-6
AIR DUCTS ..........................................................................6-7
FILTER ARRANGEMENT...........................................................7
LEVELING LEGS (IF REQUIRED).........................................7-8
GAS PIPING...............................................................................8-9
ELECTRICAL CONNECTIONS ..................................................9
115-v Wiring.............................................................................9
24-v Wiring...............................................................................9
Accessories................................................................................9
VENTING ......................................................................................9
SAFETY CHECK................................................................9-21
General.................................................................................9-11
Sequence of Operation ......................................................11-15
Adaptive Heating Mode ....................................................11-12
Non-Adaptive Heating Mode .................................................12
Cooling Mode .........................................................................14
Continuous Blower Mode.......................................................14
Heat Pump Mode ....................................................................14
Defrost.....................................................................................15
Start-Up Procedures ................................................................15
Adjustments .......................................................................15-20
Set Gas Input Rate ............................................................15-20
Set Temperature Rise ........................................................20-21
Set Thermostat Heat Anticipator............................................21
Check Safety Controls ............................................................21
Checklist..................................................................................22

SAFETY CONSIDERATIONS

Installation and servicing of heating equipment can be hazardous
due to gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 535-735
Tab 6a 8a
Size 040-135, Series 110 or 120
Page
Printed in U.S.A.
Induced-Combustion Gas Furnace
®
REGISTERED QUALITY SYSTEM
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, refer to the National
Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI Z223.1-1996.
In Canada, refer to the current edition of the National Standard of
Canada CAN/CGA- B149.1- and .2-M95 Natural Gas and Propane
Installation Codes (NSCNGPIC) and Amendment No. 1. Wear
safety glasses and work gloves. Have fire extinguisher available
during start-up and adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing resi-
dential construction practices. We require these instructions as a
minimum for a safe installation.
Form 58TUA-6SI
58TUA
2-Speed, 2-Stage
ama
A PP R O VED
R
Pg 1
4-99
Replaces: 58TUA-5SI
.

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Summary of Contents for Carrier 58TUA

  • Page 1: Table Of Contents

    Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-735 Printed in U.S.A. Form 58TUA-6SI Pg 1 4-99 Replaces: 58TUA-5SI Tab 6a 8a...
  • Page 2: Dimensional Drawing

    AIRFLOW ″ ⁄ ″ ⁄ 19″ ″ ⁄ ″ ⁄ VENT CONN ″ 1″ OUTLET 1″ ⁄ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ″ ″ ⁄ POWER ENTRY ⁄ POWER ENTRY ″ ⁄ ⁄ -IN. DIA ″ ⁄ -IN. DIA ⁄...
  • Page 3: Electrostatic Discharge (Esd) Precautions Procedure

    INTRODUCTION → Electrostatic discharge can affect electronic components. The model 58TUA Series 110 or 120 Furnace is available in sizes Take precautions during furnace installation and servicing to 40,000 through 133,000 Btuh input capacities. protect the furnace electronic control. Precautions will pre- The design of the upflow gas-fired furnace is A.G.A./C.G.A.
  • Page 4: Location

    Do not install furnace in a corrosive or contaminated atmo- sphere. Make sure all combustion and circulating air require- ments are met. This furnace must be installed so the electrical components are protected from water. FRONT Locate furnace as near the center of the air distribution system and °F °F chimney or vent as possible.
  • Page 5: Unconfined Space

    Fig. 3—Confined Space: Air for Combustion and Fig. 4—Confined Space: Air for Combustion and Ventilation from an Unconfined Space Ventilation from Outdoors For Example: 58TUA FURNACE HIGH-FIRE MINIMUM SQ FT WITH Air for combustion must not be contaminated by halogen INPUT BTUH 7-1/2 FT CEILING...
  • Page 6: Air Ducts

    Table 2—Free Area Of Combustion Air Opening AIR FROM OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH 58TUA UNCONFINED SPACE VERTICAL DUCTS HORIZONTAL DUCTS SINGLE DUCT FURNACE HIGH-FIRE Free Area Free Area of Round Free Area of Round Free Area of...
  • Page 7: Filter Arrangement

    Step 3—Supply Air Connections ⁄ -IN. WIDE ⁄ -IN. WIDE CASINGS ONLY: CASINGS ONLY: CUT AND FOLD UPFLOW FURNACES INSTALL FIELD-SUPPLIED FACTORY-PROVIDED FILTER FILLER STRIP FILTERS AS SHOWN Connect supply-air duct to 3/4-in. flange on furnace supply-air UNDER FILTER. TO DESIRED SIZE. outlet.
  • Page 8: Gas Piping

    1. Lay furnace on its back. Locate and drill 5/16-in. diameter SUPPLY hole in each bottom corner of furnace as shown in Fig. 7. 2. Install nut on bolt and install bolt and nut in hole. (Install flat washer if desired.) 3.
  • Page 9: Electrical Connections

    Table 5—Electrical Data OPERATING VOLTS— MAX WIRE MAXIMUM FUSE OR VOLTAGE RANGE UNIT SIZE HERTZ— UNIT WIRE LENGTH (FT)‡ CKT BKR AMPS† PHASE AMPS GAGE Max* Min* 040-12 115—60—1 11.4 060-08 115—60—1 060-12 115—60—1 10.6 080-12 115—60—1 11.7 080-16 115—60—1 13.4 100-12 115—60—1...
  • Page 10 FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING 1-STAGE THERMOSTAT TERMINALS FIVE FIELD-SUPPLIED WIRE FUSED DISCONNECT TWO-WIRE 208/230- OR HEATING- 460-V ONLY THREE PHASE 208/230-V W/W1 SINGLE Y/Y2 PHASE 115-V FUSED JUNCTION DISCONNECT SWITCH CONTROL CONDENSING (WHEN REQUIRED)
  • Page 11: Sequence Of Operation

    Table 6—Setup Switch Description SETUP NORMAL DESCRIPTION SWITCH NO. POSITION OF USE Turn switch on to obtain only high-gas-heat operation on any call SW-1 OFF (Staged Gas for heat regardless of whether R-W/W1, or R-W/W1, -W2 is Only High-Gas Heat Heat) closed.
  • Page 12: Non-Adaptive Heating Mode

    to high. The high-heat pressure switch relay HPSR closes. EAC - ELECTRONIC When inducer motor IDM provides sufficient pressure to AIR CLEANER (115-VAC 1 AMP MAX) close the high-heat pressure switch HPS, the high-heat gas 3-AMP valve solenoid GV is energized. The blower motor BLWM FUSE switches speed for high-gas heat 5 sec after the control CPU LED -...
  • Page 14: Cooling Mode

    3. Cooling Mode 5. Heat Pump Mode a. Single-Speed Cooling Outdoor Unit NOTE: An accessory interface kit is required with single-speed heat pumps. See interface kit Installation Instructions for single- (See Fig. 9 for thermostat connections.) speed heat pump thermostat and interface connections. No inter- (1.) The thermostat closes R to G-and-Y circuits.
  • Page 15: Defrost

    Verify furnace model. Table 9 can only be used for model system to help diagnose a system problem in the case of a 58TUA Furnaces. component failure. To initiate the component test procedure, d. Find installation altitude in Table 9.
  • Page 16 Table 8—Altitude Derate Multiplier for U.S.A. ALTITUDE % OF DERATE MULTIPLIER DO NOT bottom out gas valve regulator adjusting screw. (FT) DERATE FACTOR FOR U.S.A.* This can result in unregulated manifold pressure and result in 0—2000 1.00 excess overfire and heat exchanger failures. 2001—3000 8—12 0.90...
  • Page 17 Table 9—Model 58TUA Orifice Size and Manifold Pressure for Correct Input (Tabulated Data Based on 20,000 Btuh High Heat/13,000 Btuh Low Heat per Burner Derated 4% for Each 1000 Ft Above Sea Level)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE 0.58...
  • Page 18 Table 9—Model 58TUA Orifice Size and Manifold Pressure for Correct Input—Continued (TABULATED DATA BASED ON 20,000 BTUH HIGH HEAT/13,000 BTUH LOW HEAT PER BURNER DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE 0.58...
  • Page 19 Table 9—Model 58TUA Orifice Size and Manifold Pressure for Correct Input—Continued (TABULATED DATA BASED ON 20,000 BTUH HIGH HEAT/13,000 BTUH LOW HEAT PER BURNER DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE 0.58...
  • Page 20: Set Temperature Rise

    Table 10—Gas Rate (Cu Ft/Hr) exchangers so that radiant heat will not affect thermometer readings. This is particularly important with straight run SIZE OF TEST DIAL SIZE OF TEST DIAL SECONDS SECONDS ducts. FOR 1 FOR 1 REVOLUTION REVOLUTION cu ft cu ft cu ft cu ft...
  • Page 21: Set Thermostat Heat Anticipator

    limit has shut off burners, the return-air opening should be unblocked. By using this method to check the limit control, it Disconnect the electrical power before changing the speed tap can be established that the limit is functioning properly and (or removing motor lead cap, if used, on 5-speed motors).
  • Page 22: Checklist

    CHECKLIST 5. Cycle test furnace with room thermostat. 1. Put away tools and instruments, and clean up debris. 6. Check operation of accessories per manufacturer’s instruc- tions. 2. Check SW-1 through SW-4 after completing installation to ensure desired settings for thermostat type (SW-1 and SW-2) 7.
  • Page 24 [ ] Classroom Service Training A94328 Copyright 1999 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58tua6si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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