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Manuals
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Yamaha Manuals
Motorcycle
XT550J
Service manual
Yamaha XT550J Service Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
General Information
Engine Serial Number
Frame Serial Number
Motorcycle Identification
Vehicle Identification Number
Dry Sump System and Monocross Suspension
Main Features
Four-Valve Engine
Yamaha Duo Intake System (YDIS)
Kick Synchronous Automatic Decompression
DC Lighting System
Easy-Maintenance Lighting System
Fuel Tank Cap with Check Valve
For Engine Service
For Tune-Up
Special Tools
For Chassis Service
For Electrical Components
Periodic Inspections and Adjustments
Chapter 2
Introduction
Periodic Maintenance Emission Control System
General Maintenance/Lubrication
Maintenance Intervals Charts
Engine
Valve Clearance
Crankcase Ventilation System
Decompression System
Exhaust System
Fuel Line
Idle Speed
Spark Plug
Engine Oil
Oil Capacity
Oil Filter Replacement
Engine Oil Replacement
Oil Pressure Check
Checking Ignition Timing
Clutch Adjustment
Oil Level Measurement
Free Play Adjustment
Mechanism Adjustment
Chassis
Compression Pressure Measurement
Down Tube Strainer
Air Filter
Front and Rear Brake
Front Brake Lever Free Play Adjustment
Front Brake Shoe Lining Check
Rear Brake Pedal Free Play Adjustment
Rear Brake Pedal Height Adjustment
Rear Brake Shoe Lining Check
Brake and Change Pedals/ Brake and Clutch Levers/Sidestand
Cable Inspection and Lubrication
Drive Chain Tension Adjustment
Drive Chain Tension Check
Drive Chain Lubrication
Front Fork Oil Change
Front Fork and Rear Shock Absorber Adjustment
Maximum Air Pressure
Front Wheel
Steering Head Adjustment
Fuel Cock
Tires and Wheels
Wheel Bearing
Rear Wheel
Electrical
Battery
Circuit Breaker
Engine Overhaul
Chapter 3 . Engine Overhaul
Engine Removal
Preparation for Removal
Seat and Fuel Tank
Muffler, Footrest, and Brake Pedal
Oil Hoses
Carburetor
Drive Chain and Drive Sprocket
Engine Mounting Bolts
Disassembly
Cylinder Head Cover
Cylinder
Piston Pin and Piston
C.D.I. Rotor
Cam Chain and Guide Stopper
Crankcase Cover (Right)
Clutch Assembly and Drive Gear
Clutch Push Lever Axle
Balancer Gear
Change Shaft Assembly
Kick Axle Assembly
Oil Pump Assembly
Crankcase
Transmission
Crankshaft
Oil Strainer Assembly
Inspection and Repairing
Kick Crank
Cylinder Head Cover
Cylinder Head
Valves, Valve Guides, Valve Seats, and Valve Springs
Rocker Arms and Rocker Arm Shafts
Valve Installation
Cam Sprocket and Cam Drive Sprocket
Camshaft
Cylinder
Piston
Piston Ring
Crankshaft Bearing
Piston Pin
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_YAMAHA
LIT -11616-03-00
5Y1-28197-10
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