Heat & Glo COSMO-I30AU Owner's Manual
  1. Manuals
  2. Brands
  3. Heat & Glo Manuals
  4. Indoor Fireplace
  5. COSMO-I30AU
  6. Owner's manual
Heat & Glo COSMO-I30AU Owner's Manual

Heat & Glo COSMO-I30AU Owner's Manual

Hide thumbs Also See for COSMO-I30AU:
Table of Contents

Advertisement

Quick Links

Download this manual
Models:
COSMO-I30AU
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT USE OR STORE FLAMMABLE
MATERIALS NEAR THIS APPLIANCE.
• DO NOT SPRAY AEROSOLS IN THE VICIN-
ITY OF THIS APPLIANCE WHILE IT IS IN
OPERATION.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed
by a qualified installer, service agency, or the
gas supplier.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
• DO NOT PLACE ARTICLES ON OR AGAINST THIS
APPLIANCE.
• Keep clothing, furniture, draperies and other flammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fixed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
WARNING! DO NOT modify this appliance.
SAI Global
Ref No GSCS20181
AS4553: 2008
1

Advertisement

Table of Contents
loading

Related Manuals for Heat & Glo COSMO-I30AU

Summary of Contents for Heat & Glo COSMO-I30AU

  • Page 1 Contact your dealer or Hearth & Home Technologies if the - If you cannot reach your gas supplier, call barrier is not present or help is needed to properly install one. the fire department. • Installation and service must be performed WARNING! DO NOT modify this appliance. by a qualified installer, service agency, or the gas supplier. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 2 withstanding any independent components are in separate packages. Read testing laboratory or other party approval all instructions before starting installation and of such component part or accessory. follow these instructions carefully during instal- lation to ensure maximum benefit and safety. It is the responsibility of the professionals involved with the service and installation of the appliance to test the operation of the appliance before leaving the installation site. IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty. Save this manual for future reference. Heat & Glo, a brand of Hearth & Home Technologies 7571 215 Street West, Lakeville, MN 55044 Copyright 2014 • Printed in U.S.A. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 3: Congratulations

    Model Name: ___________________________________________ Date purchased/installed: _ _________________ Serial Number: _ _________________________________________ Location on fireplace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________ Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace. Type of Gas SAI Global Certification Nº: DMS (mm) Model Number Serial Number xxxx-xxx Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 4: Table Of Contents

    C. Gas Line ........22 D. Fireplace Conversion Notice ..... . 22  = Contains updated information. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 5: Limited Lifetime Warranty

    Conditions, Exclusion, and Limitations listed Igniters, Electronic Components, and Glass 2 years Factory-installed blowers Molded refractory panels 3 years Firepots and burnpots 2000-645B (1-13) Page 1 of 3 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 6 HHT (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interrup- tions or fluctuations of electrical power supply to the appliance. 2000-645B (1-13) Page 2 of 3 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 7 Jetmaster 444 Swan Street 277 Lord Street 10 Martin Avenue Richmond 3121 East Perth 6000 Arncliff 2205 (03) 9429-5573 (08) 9228-2600 (02) 9597-7222 2000-645B (1-13) Page 3 of 3 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 8: Listing And Code Approvals

    60335-2-102 standard. Local codes apply. pressures. The fireplace and its individual shut-off valve must be dis- connected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 60 mbar or 6 kPa. If the fireplace must be isolated from the gas supply pip- ing system by closing an individual shut-off valve, it must be of the handle-less type. Natural Gas Propane Inlet Gas Pressure 1.13 to 3.40 kPa 2.75 - 3.40 kPa Outlet (Manifold) Gas Pressure .80 kPa 2.46 kPa Maximum Gas Consumption 26.0 MJ/h 24.0 MJ/h Burner Injector DMS 42 (2.37 mm) DMS 54 (1.40 mm) Pilot Injector .023 .014 An in-line regulator MUST be installed if the gas pressure exceeds 3.40 kPa. Failure to install a regulator could damage valve. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 9: User Guide

    SECTION 2.C. REQUIRED ISOLATION SWITCH: AS5601 LOCATION WITHIN 1 METRE OF FIREPLACE, SUBJECT TO MANTEL PIECE, ETC. CHECK TO ENSURE IT Figure 2.1 General Operating Parts REMAINS CLEAR ON ANY MANTEL PIECE INSTALLATION. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 10: Clear Space

    LO position, the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec. After this 10 second period, the flame can be adjusted from HI to LO with the switch. 3. The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300 remote. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 11: Before Lighting Fireplace

    Note: If the module is in LOCK-OUT mode, resetting the circuit breaker to the appliance will also reset the module. Note: For units installed in Australia, the residence’s 220/240 vac wall outlet to which this appliance’s power cord is connected, must be wired to an in-line on/off switch. This is required for servicing and/or resetting the control module in the event of a control module LOCK-OUT. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 12: To Turn Off

    Also Certified for Installation in a 593-913G State of California to cause cancer, birth Bedroom or a Bedsitting Room. defects, or other reproductive harm. For assistance or additional informa- Keep burner and control compartment tion, consult a qualified installer, ser- clean. See installation and operating vice agency or the gas supplier. instructions accompanying appliance. For additional information on operating your Hearth & Home Technologies fireplace, please refer to www.fireplaces.com. Final inspection by Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 13: After Appliance Is Lit

    Film on the glass within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fireplace glass cleaner may be necessary. See your dealer. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to Metallic noise the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance. It is normal to have a 5-20 second delay between the execution of the ON command and the Delay from ON command to burner ignition of the burner flame. The delay is part of the pilot rectification process and does not ignition affect performance. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 14: Maintenance And Service

    - Light deposits: Use a soft cloth with soap and water • Inspect draft shield to verify it is not damaged or missing. - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) • Carefully set fixed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 15: Maintenance Tasks-Service Technician

    Tools needed: Protective gloves, sandpaper, steel wool, deterioration. Polish with fine steel wool or replace as cloths, mineral spirits, primer and touch-up paint. required. • Inspect for paint condition, warped surfaces, corrosion • Verify that there is not a short in flame sense circuit by or perforation. Sand and repaint as necessary. checking continuity between pilot hood and flame sense • Replace appliance if firebox has been perforated. rod. Replace pilot as necessary. Control Compartment and Firebox Top Frequency: Annually By: Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Figure 3.1 IPI Pilot Flame Patterns Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 16: Installer Guide

    MANTEL AND MANTEL LEG SECTION 5.B AND 11.A SURROUND OR FRONT NOT SHOWN SECTION 2.D AND 12.I. HEARTH EXTENSION GAS LINE (SECTION 9) ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE Figure 4.1 Typical System Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 17: Design And Installation Considerations

    C. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits -1/4 in. (6 mm) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. (13 - 18 mm) length, #6 or #8 Self-drilling screws Caulking material 149 °C (300 °F) minimum continuous exposure rating) Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 18: Fireplace Size Requirements

    • If a minimum 1/2 in. (13 mm) gap can not be achieved, of the outer wrap, a 1/4 in. (6 mm) airspace MUST a section of the factory-built metal floor can be removed. be provided between the insert and the floor of the See Figure 5.1-B. outer wrap. Use the leveling legs to raise the insert a minimum of 1/4 inch. The original fireplace may never be returned to solid fuel in this condition. The sidewalls and top structure of the firebox may not be altered with the exception of removable baffles and dampers. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 19 TOP VIEW FRONT VIEW SIDE VIEW MINIMUM FIREPLACE SIzE (3/4 IN. (19mm) Surround Depth) Supreme-I30AU Location Inches Millimeters Rear Width 20-1/4 Front Width 30-1/2 Glass Opening Width 27-7/16 Glass Opening Height 12-13/16 Height-Front 20-1/2 Height-Rear 17-5/8 Unit Depth 14-5/8 * Note: If exhaust collar on insert and fireplace damper do not line up, add 4 in. (102 mm) to minimum fireplace height for bends in vent pipe. In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). Figure 5.2 Fireplace Opening Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 20: Mantel And Wall Projections

    Combustible facings must not extend behind the insert surround. For non-combustible material specifications refer to Section 1.E. Figure 5.4 Mantel Clearances or Other Combustibles Above Appliances Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 21: Termination Locations

    33.7°-36.9° ............ 6 10* 36.9°-39.8° ............ 7 60* 39.8°-42.5° ............ 9 90 42.5°-45.0° ............1 2 20 45.0°-49.4° ............1 5 20 49.4°-53.1° ............1 8 30 53.1°-56.3° ............2 1 30 56.3°-59.0° ............2 2 90 59.0°-60.3° ............2 4 40 *910 mm minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 22: Installation Preparation

    • Check local codes and gas line sizing requirements Blower Function - IPI AS5601. Australian Plumber’s Code applies. • It is recommended that extra length of gas line be installed within the existing wood burner or masonry fireplace to allow removal of the insert for future servicing needs. An in-line regulator MUST be installed if the gas pressure exceeds 3.4 kPa. Failure to install a regulator could dam- age valve. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 23: Installing Vent Pipe And Appliance

    INLET AIR VENT PIPE NOTE: TO ACHIEVE OPTIMUM PERFORMANCE INLET AIR STARTING OF INSERT, MINIMIZE OR AVOID BENDS IN COLLAR EXHAUST VENT PIPE. STARTING COLLAR BRACKET Figure 8.1 EXHAUST STARTING COLLAR Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 24 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE Figure 8.2 • Trim chimney top plate to minimize excess overhang or bend over flue tile (see Figure 8.2). • Place 3/8 in. (10 mm) bead of 149 ºC (300 ºF) silicone on flue tile top. See Figure 8.2. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 25: Placing, Securing And Leveling The Appliance

    WARNING! Risk of Explosion! Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Figure 8.4 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 26: Installing Adaptor And Termination Cap

    AROUND FLEX PIPE APPLY SEALANT Note: Untwist the pipe while extending it, to achieve full 30 ft (9 m) length. INLET AIR VENT PIPE Remove 18 in. x 18 in. (457 mm x 457 mm) flashing on cap by remov- ing 3 screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws Figure 8.7 provided. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 27 WILL NOT OPERATE PROPERLY IF INCORRECTLY CONNECTED. THIS IS A BALANCED FLUE HEATER AND REQUIRES THE USE OF BOTH FLUE LINERS AND MUST MINIMUM 1/4 in. (6 mm ) TERMINATE TO THE CAP. NON-COMBUSTIBLE BASE (UNDER UNIT) USE RESTRICTOR FOR VENT RUNS OVER 4.5 METERS. USE 57 MM FOR HORIzONTAL TERMINATIONS AND 45 MM FOR VERTICAL TERMINATIONS. Figure 8.8 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 28 FLUE BAFFLE RESTRICTOR INSTALLATION DIAGRAM Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 29: Vent Kits Components

    • Vertical sections 1 in. (25 mm) on all sides of pipe. FLEX3-30 Failure to keep insulation or other material away from vent pipe may cause over heating and fire. LINK-DV30B For alternative installations, other than depicted, contact your dealer for further information. FLASH-DAMP LINK-ZC-ADP FLEX-CNCT DV-36DVA-GK Figure 8.9 Direct Vent Flex Liner Accessory Kits Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 30: Flue Termination

    • Use a high-temperature sealant gasket to seal between the pipe and exterior firestop. 120º 1 in. (25 mm) Figure 8.12 Securing Horizontal Pipe Sections Cap Specification Chart 7-1/2 in. (depth without using additional pipe sections) (192 mm) MINIMUM SLP-TRAP2 Rear Vent Depth Cosmo-I30AU 5-1/2 in. (152 mm) to 9-1/2 in. (241 mm) Figure 8.11 Termination Cap Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 31 AS2918-2001 and the building FLEXIBLE FLUE STARTER PLATE code of Australia. MIN. 35-7/16 in. (900 mm) Seal connection points for duct- ing. NOTE: Tape all SLP pipe connec- tions with aluminum foil tape rated to a minimum of 300° F (149° C). Figure 8.13 Optional SLP venting configuration - Horizontal Termination Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 32 (12 m) FLEXIBLE FLUE MINIMUM TOTAL FLEXIBLE FLUE RUN 35-7/16 in. (900 mm) Seal connection points for duct- ing. MINIMUM 1/4 in. (6 mm) NON-COMBUSTIBLE BASE (UNDER UNIT) Figure 8.14 Optional SLP Venting Configuration - Vertical Termination Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 33 QUALITY 24 Note: Unit base to have min. 1/4 in. (6 mm) non-combustible base. If using standard front, box depth can be reduced to 14-1/8 in. (360 mm) internal. Figure 8.15 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 34 600 X 200 X 75 Seal connection points for duct- ing. MINIMUM 1/4 in. (6 mm) NOTE: Tape all SLP pipe connec- NON-COMBUSTIBLE tions with aluminum foil tape rated BASE (UNDER UNIT) to a minimum of 300° F (149° C). Figure 8.16 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 35 TO ACCOMODATE 225 AND 275 Ø FLUES HEBEL BLOCKS 600 X 200 X 75 Seal connection points for duct- ing. MINIMUM 1/4 in (6 mm) NON-COMBUSTIBLE BASE (UNDER UNIT) Figure 8.17 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 36 FLUE STARTER PLATE 5mm Ø set 20mm in from both sides on four corners 3 mm MILD STEEL ELEVATION SECTION Figure 8.18 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 37: Gas Information

    Fittings and connections may have loosened local building codes by a qualified installer approved and/or during shipping and handling. licensed as required by the locality. Natural Gas Propane Inlet Gas Pressure 1.13 - 3.40 kPa 2.75 -3.40 kPa Outlet (Manifold) Gas Pressure .80 kPa 2.46 kPa Maximum Gas Consumption 26.0 MJ/h 24.0 MJ/h Burner Injector DMS 42 (2.37 mm) DMS 54 (1.40 mm) Pilot Injector .023 .014 An in-line regulator MUST be installed if the gas pressure exceeds 3.40 kPa. Failure to install a regulator could damage valve. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 38: Electrical Information

    TO OPTIONAL COMPONENTS OPTIONAL ON/OFF WALL SWITCH ORANGE GREEN BLACK (PILOT) (MAIN) BROWN BATTERY PACK 6V DC (C X 4) 220/240 V INCOMING POWER GROUND EMC FILTER UNIT GROUND Figure 10.1 IPI Wiring Diagram RC300AU Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 39: Optional Accessories Requirements

    OPTIONAL JUMPER WIRE WALL SWITCH 2187-198 GREEN SURROUND (MAIN) SWITCH VALVE OPTIONS NG 2166-302 LP 2166-303 * NOTE: GROUND FROM WIRE HARNESS MUST BE ATTACHED TO UNPAINTED METAL Figure 10.2 Fan Wiring Diagram Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 40: Installation Precautions

    REM300-HNG-AU • REM300-HNG-AU Transmitter Determine Location • AAA Batteries (3) Determine the location for the remote control. The selected location should be in the same space as the gas fireplace. • Wall Holder Never place this unit in a separate room. The remote control • Drywall Anchor (2) must be placed within 30 feet (9.14 m) of the fireplace but • Screws (2) should not be exposed to extreme heat. The RC300AU is approved for interior installation and should not be used in exterior applications. • Keep remote control out of reach of children. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 41 • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit dif- ferent from that to which the receiver is connected. • Contact the dealer or an experienced radio TV techni- cian for help. Changing Temperature Scale Figure 10.4 Mounting Remote Control Housing To change the temperature display between Celsius and Fahrenheit, remove the battery cover from the back of the 4. Place remote control inside housing. See Figure 10.5. remote control and slide the switch to your desired tem- perature scale (see Figure 10.3). The screen will auto- matically change the indicators on the room temperature and set temperature portion. Figure 10.5. Remote in Housing Figure 10.3. Temperature Scale 5. Close the housing door. See Figure 10.6. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 42: Fan Installation

    ON/OFF button twice to switch to IDLE mode. REMOTE POSITION Figure 10.7. AUX 300 module installation Fan Installation • Insert the 3 prong plug from the fan into the receptacle located in the AUX300CE module. See Figure 10.8. • Insert 3 prong plug from AUX300CE module into REM/ AUX receptacle of fireplace junction box. AUX 1: AUX 2: 3 PRONG PLUG (FAN): 3 steps, HIGH, ON/OFF 3 steps, timer based, MED and LOW 7 min. ON, 12 min. OFF FAN CORD LEARN BUTTON Figure 10.9 Programming RC300AU AUX 300 MODULE Figure 10.8. Plug Fan into AUX300CE Module Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 43 Use the SELECT button to select the current Select feature. Menu Use the UP and DOWN arrows to toggle Menu through the menu functions and value selec- Select tions in the submenus. Select Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 44 AUX and AUX2 can be activated when the flame is off seconds. from the remote’s OFF mode. When the fireplace is turned back ON the AUX1 and AUX2 settings will be restored to the previous ON setting. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 45 Setting the Child Lock Shut off gas to the control: • Open or remove the decorative front and locate the gas • Press and hold the MENU and UP arrow buttons simul- shut-off valve to the left of the gas control. taneously for 4 seconds to enable or disable the child lock feature. • Rotate the valve 90 degrees to turn off gas supply. NOTICE: No functions will be usable until child lock feature Turn off power to the fireplace (if back-up batteries are is disabled. not installed): • Locate house circuit breaker for fireplace. • Turn off the circuit breaker. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 46 The fireplace cannot be turned off by remote if an external External wired wall switch wired switch is installed and in the ON position. Turn external wall switch to OFF. Fireplace is on but will not shut off with the remote control At control module, turn off fireplace by sliding the ON/OFF/RE- Remote control or control MOTE switch to OFF. Warning! Risk of Burns! Fireplace is hot. module failure Use caution when accessing module. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 47: Finishing

    Combustible facings must not extend behind the insert surround. For non-combustible material specifications refer to Section 1.E. Figure 11.1 Clearances to Mantels or other Combustibles above Appliance Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 48: Appliance Setup

    • Do NOT place media in area in front of pilot or hold the right glass panel in position (see Figure 12.2). between burner tracks. • Do NOT use any media other than approved media originally supplied with the fireplace. Fireplace will not function properly. Delayed ignition may occur. Cover base pan with one layer of media as shown in Fig- SMOOTH SURFACE MUST FACE OUT ure 12.3. Do not place media directly over burner tracks. See Section 12.J: Optional Accessories. NO MEDIA BETWEEN BURNER TRACKS Figure 12.1 Placement of Glass Panels MEDIA ALLOWED IN SHADED AREA ONLY Figure 12.3 Placement of Ceramic Rock Media Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 49: Fixed Glass Assembly

    • To release glass assembly, pull the two bottom spring- loaded latches forward and allow them to retract away from the glass assembly. Slide the glass assembly out- ward and downward until the top latches disengage. Replacing Fixed Glass Assembly Figure 12.5 Air Shutter • Tilt glass assembly toward fireplace and slide glass as- sembly upward to engage top latches. Verify top latch- es are fully engaged and then fasten the two bottom Air Shutter Settings latches. Natural Gas Propane Gas COSMO-I30AU 5 mm 7 mm Figure 12.4 Fixed Glass Assembly Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 50: Decorative Fronts And Surrounds

    REQUIRED TO COMPLETE INSERT INSTALLATION Surround for DF, Flush Fit Front only SI30-4027DF-BK Surround, 40-1/8 x 27-1/8 x 1 in. deep - Black 1020 x 690 x 25 mm deep - Black Surrounds- for Overlap Fronts- Linear, Arcadia, Halston, Halo SI30-4027-BK Surround, 40-1/8 x 27-1/8 x 3/4 in. deep - Black 1020 x 690 x 20 mm deep - Black SI30-4-4034AUBK Surround, 40-1/8 x 34 x 3/4 in. deep - Black 1020 x 864 x 20 mm deep - Black Surrounds- for MT (Martini) Fronts only SI30-4027MT-BK Surround, 40-1/8 x 27-1/8 x 3/4 in. deep - Black 1020 x 690 x 20 mm deep- Black SI30-4-4032MTBK Surround, 4 sided, 40-1/8 x 32 x 3/4 in. deep - Black 1020 x 815 x 20 mm deep- Black BK= Black, GT= Graphite, GY= Fog Gray, RED= High gloss red, EB= High gloss ebony Refer to the installation instructions supplied with the doors and the surrounds. Contact dealer for further information. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 51: Optional Accessories

    MEDIA-WH2-GEMS Glass Beads - White FLAME HEIGHT INDICATOR ROCK-COSMO-INS Ceramic Fiber Stones, gray and white FAN SPEED TRANSMISSION INDICATOR MEDIA-STONES-WH Ceramic Fiber Stones, white only ADJUSTABLE AUXILIARY LOW BATTERY ADJUSTABLE INDICATOR OUTPUT (ON/OFF) FUNCTION LEVEL INDICATOR ROOM TEMP DISPLAY TIMER DISPLAY/FUNCTION Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 52: Troubleshooting

    Verify that 220/240 VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance. 3. Pilot sparks, but A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet Pilot will not light. pressure reading is within acceptable limits. B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid. Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 53 Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected. A. Log Placement Verify placement and assure flame is not excessively 5. Carbon Deposition impinging on log. B. Shutter Setting Check to assure correct shutter setting for your model and gas type. C. Gas Type Assure correct fuel matches unit gas model and components. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 54: Maintenance Tasks

    2. Verify correct log placement and no flame impingement causing sooting. Correct as necessary. Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary. 2. Replace appliance if firebox has been perforated. Burner Ignition and 1. Verify burner is properly secured and aligned with pilot or igniter. Operation 2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. 3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths. 4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay. 5. Inspect for lifting or other flame problems. 6. Inspect orifice for soot, dirt or corrosion. 7. Verify manifold and inlet pressures. Adjust regulator as required. 8. Inspect pilot flame strength. Clean or replace orifice as necessary. 9. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Polish with fine steel wool or replace as required. Flueing 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc. 2. Confirm that termination cap remains clear and unobstructed by plants, etc. 3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained. 4. Inspect for corrosion or separation. 5. Verify weather stripping, sealing and flashing remains intact. Remote controls 1. Verify operation of remote. 2. Replace batteries in remote transmitters and battery-powered receivers. Carbon Deposition 1. Appliances incorporating a live fuel effect, and designed to operate with luminous flames, may exhibit slight carbon deposition. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 55: Reference Materials

    MODEL DIMENSIONS MODEL DIMENSIONS COSMO-I30AU COSMO-I30AU Location Location Inches Millimeters Inches Millimeters 20-3/16 4-13/16 30-1/2 27-7/16 2-1/4 12-13/16 3-15/16 20-1/2 5-3/16 17-5/8 13-7/8 1-3/4 10-1/8 2-1/4 4-7/16 1-3/4 4-1/2 Figure 14.1 Appliance Dimensions Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 56: Service Parts

    GFK210-240V Pre 0023696931 2206-012 Termination Plate Assembly Post 0023696931 2206-013 Flex Pipe Handle 438-351 Pre 0023696931 2206-401 Gasket Post 0023696931 2206-178 Burner Assembly 2203-007 Base Pan 2239-100 Valve Assembly Refer to Valve page Glass Door Assembly GLA-2206 Control Panel 2222-129 Burner Leg 2203-103 Power Cord Assembly 2222-374 Additional service part numbers appear on following page. 10/14 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 57 Valve P 2166-303 5.10 Brass Connector Pkg of 5 303-315/5 5.11 Power Supply Adapter 2326-131 Wire Harness 2166-304 5.12 Module 2166-306 5.13 5.14 Battery Pack** 4067-223 5.15 Jumper Wire 2187-198 Jumper Wire, Remote 2103-013 5.16 AUX300-CE, Pre SN #0023019789 must also order Jumper Wire (2166-375) 2166-340 5.17 **Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4” long Additional service part numbers appear on following page. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...
  • Page 58 2239-202 Remote REM300-HNG-AU Component Bag 2166-036 Touch up Paint TUP-GBK-12 Conversion Kit N P2N-I30COSMO Conversion Kit P N2P-I30COSMO 2098-518 Pre SN #0022998773 Pilot Orifi ce N 593-528 Post SN #002298773 2098-512 Pre SN #0022998773 Pilot Orifi ce P 593-527 Post SN #002298773 Regulator N NGK-DXV-50 Regulator P LPK-DXV-50 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

  • Page 59: Contact Information

    5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending. 2000-945B Printed in U.S.A. - Copyright 2014 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. W • 10/14...

Table of Contents