Related Manuals for Windsor SCC172
Summary of Contents for Windsor SCC172
- Page 1 AUTOMATIC SCRUBBER MODELS: SCC172 QSCC172 SCHC172 10066320 10066300 10066330 HCC172 QSCC172IA 10066270 10066310 IPX4 Read these instructions before using the machine 86221970-AA 01/06/12...
- Page 2 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: ________________________________________________________________________________________________ Address: ______________________________________________________________________________________________ Phone Number: ________________________________________________________________________________________ OVERVIEW The Automatic Scrubber is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush or pad, and then vacuums the soiled water back into the recovery tank.
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Page 3: Table Of Contents
TABLE OF CONTENTS Machine Data Log/Overview........2 PARTS LIST Table of Contents..........3 Decal ..............5-1 HOW TO USE THIS MANUAL Control Panel-w/Charger........5-3 Control Panel-SCHC172 w/Charger ....5-5 How to use this Manual........1-1 Control Panel-QSC172........5-7 Hour Meter ............5-9 SAFETY Handle .............. -
Page 4: How To Use This Manual
They are Parts may be ordered from authorized Windsor listed in this general order: dealers. When placing an order for parts, the machine model and machine serial number are Batteries important. -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using a battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: indoors. Do not use outdoors or expose to rain. Use only Use only as described in this manual. -
Page 6: Hazard Intensity Level
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. -
Page 7: Safety Label Location
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. FLAMMABLE MATERIALS CAN CAUSE EXPLOSION OR FIRE. DO NOT USE OR PICK UP FLAMMABLE MATERIAL. -
Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Rated Voltage 24 VDC Rated Amperage 30 Amps Batteries 2 x 12 Volt 105-130 AH Scrub Brush Motor 0.75hp (0.56 kw) Vacuum Motor 24 VDC 2 stage by pass Mass (GVW) 319 lbs (144.7 kg) Weight empty without batteries 142 lbs (64.4 kg) Solution Control Gravity feed, fully variable... - Page 9 TECHNICAL SPECIFICATIONS ITEM MEASURE Height 35 in (0.89 m) Length 42 in (1.07 m) Width without squeegee 20 in (0.51 m) Width of squeegee 31 in (0.79 m) Width of scrub path 17 in (0.43 m) Length Width Height SPECIAL NOTES: The overall root-mean-squared acceleration at the The A-weighted sound pressure level emitted by the operator’s arms was measured to be less than 1.0...
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Page 10: How This Machine Works
HOW THIS MACHINE WORKS The function of the scrub system is to scrub the This Automatic Scrubber is a battery powered, hard floor. The scrub system consists of a rotary type floor scrubber intended for commercial use. The disk scrub brush, motor, and lift linkage. The brush appliance applies a cleaning solution onto a hard scrubs the floor and the motor drives the brush. -
Page 11: Components
COMPONENTS 1. Control Panel 9. Solution Tank Drain Hose 2. Control Handle 10. Solution Strainer 3. Recovery Tank 11. Solution Tank Support Lanyard 4. Recovery Tank Drain Hose 12. Squeegee 5. Recovery Tank Domel 13. Vacuum Motor 6. Scrub Brush/Pad 14. -
Page 12: Controls
CONTROLS 1. Solution Control Lever 6. Battery Charge Level Indicator 2. Brush Switch 7. Hour Meter 3. Brush Lift Pedal 8. Circuit Breaker 4. Vacuum Switch 9. Brush Reverse Switch 5. Squeegee Lift Lever 86221970 17” SCRUBBER 01/07/11... - Page 13 CONTROLS 1. SOLUTION CONTROL LEVER 6. BATTERY CHARGE LEVEL INDICATOR Controls solution flow to scrub deck. Indicates the charge level of the batteries. To increase flow push the knob forward to the The meter display is divided into 10 vertical desired flow.
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Page 14: Machine Operation
MACHINE OPERATIONS PRE-RUN MACHINE INSPECTION NORMAL SCRUBBING Do a pre-run inspection to find possible problems Plan the scrubbing pattern in advance. The longest that could cause poor performance or lost time from track is around the perimeter of the area to be breakdown. -
Page 15: Emptying & Cleaning Tanks
MACHINE OPERATION TO BEGIN SCRUBBING The length of time between the first and second pass depends on the amount of accumulation and the type of chemical being used. A second scrubbing with the squeegee down, vacuum on and again with solution and brush on will further loosen When operating the machine around people, pay the soil. -
Page 16: Maintenance
MAINTENANCE BATTERIES (WET CELL BATTERIES ONLY) The batteries provide the power to operate the When servicing machine, avoid contact with machine. The batteries require regular maintenance battery acid. to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a Batteries emit hydrogen gas. -
Page 17: Checking Battery Specific Gravity
MAINTENANCE CHECKING BATTERY SPECIFIC GRAVITY TO CHARGE THE BATTERIES Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire Battery Check can result. Keep sparks and open flame away. Keep covers open when charging. -
Page 18: On-Board Charger Battery Selection
MAINTENANCE-From Serial Number ** Only dipswitch SW1 effects the charging curve. ON-BOARD CHARGER BATTERY SELECTION Select the appropriate dip switch setting from the Charging Curve Table. Do not change settings of WARNING SW2. Changing settings of SW2 dipswitch could result in charger failure. Disconnect charger from wall outlet before changing charge profiles. -
Page 19: Changing Batteries
MAINTENANCE MACHINES WITHOUT ONBOARD CHARGER CHANGING BATTERIES Use a 24 volt, 12 amp maximum output, DC charger Stop the machine in a clean area next to the which will automatically shut off when the batteries charger. Turn off machine. are fully charged to charge the two battery pack. FOR SAFETY: Before leaving or servicing the 1. -
Page 20: Scrub Brushes
MAINTENANCE SCRUB BRUSHES FINISHED FLOORS Nylon bristles are used in a variety of applications NOTE: All original equipment brushes are equipped on coated or uncoated surfaces. with “Perform Alert©”. This feature will tell the operator when it is time to replace the scrub brush. White Pads (Polishing) are used for dry polishing to “Perform Alert©”... -
Page 21: Replacing Or Removing Scrub Brushes
MAINTENANCE REPLACING OR REMOVING SCRUB BRUSHES SQUEEGEE BLADES The front squeegee blade allows solution to pass Turn the machine off. through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. FOR SAFETY: Before leaving or servicing the machine;... -
Page 22: Service Schedule
MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY ANNUALLY Check battery acid level Before Check vac hose connections starting the work Clean the squeegee blades period Inspect brush or pad for debris: wire string, wear Inspect float ball screen End of work Drain &... -
Page 23: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE SOLUTION Poor or no water pick-up Debris caught on squeegee Remove debris Worn squeegee blades Replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected Reconnect vacuum hose from squeegee or recovery tank Vacuum hose damaged Replace vacuum hose Vacuum motor inlet screen Clean inlet screen... - Page 24 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Little or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or set Turn on or increase flow too low setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solution solenoid valve Clean or replace...
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Page 25: Parts List
17” SCRUBBER PARTS LIST 86221970 17” SCRUBBER 01/03/07... -
Page 26: Decal
DECAL 86221970 17” SCRUBBER 04/17/09... - Page 27 DECAL SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM SCC172, QSCC172, 86243040 500301 LABEL, MAIN (RIGHT) SCHC172, QSC172 86244000 500789 LABEL, MAIN (RIGHT) HCC172 SCC172, QSCC172, 86243050 500302 LABEL, MAIN (LEFT) SCHC172, QSC172 86244010 500790 LABEL, MAIN (LEFT) HCC172...
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Page 28: Control Panel-W/Charger
CONTROL PANEL- W/CHARGER 86221970 17” SCRUBBER 01/07/12... - Page 29 CONTROL PANEL – W/CHARGER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86348660 SWITCH, 2 POSN, BRUSH 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86348650 SWITCH, 2 POSN, LOCKING 86276820 70740 SCR, 10-32 X 1/2 PTHMS BLK NP 86218800 41540 HANGER, CHARGER CORD 172 86215420 140888...
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Page 30: Control Panel-Schc172 W/Charger
CONTROL PANEL- SCHC172 W/CHARGER 86221970 17” SCRUBBER 05/18/11... - Page 31 CONTROL PANEL SCHC172 W/CHARGER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86348660 SWITCH, 2 POSN, BRUSH 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86257090 72181 SWITCH, DPST 2-POSITION ROCKER 86276820 70740 SCR, 10-32 X 1/2 PPHMS BLK NP 86218800 41540 HANGER, CHARGER CORD 172 86215420...
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Page 32: Control Panel-Qsc172
CONTROL PANEL – QSC172 86221970 17” SCRUBBER 01/07/12... - Page 33 CONTROL PANEL-QSC172 SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86348660 SWITCH, 2 POSN, BRUSH 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86348650 SWITCH, 2 POSN, LOCKING 86276820 70740 SCR, 10-32 X 1/2 PPHMS BLK NP 86218080 35359 GASKET, ELECTRICAL COVER 86215420 140888 BOOT, M12 CIRCUIT BREAKER...
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Page 34: Hour Meter
HOUR METER 86221970 17” SCRUBBER 04/17/09... - Page 35 HOUR METER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86267420 880283 WIRE, 3.5 BLK/18 79011 X 76040 86260500 880349 WIRE ASM, HOUR METER 86005530 54154 METER, 12-48 VDC LED HOUR 86261240 29243 DIODE ASM, 76031 X 76031 86261340 67457 RESISTOR ASM, 2.7K OHM 1 WATT 86221970 17”...
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Page 36: Handle
HANDLE 5-11 86221970 17” SCRUBBER 08/20/09... - Page 37 HANDLE SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86218620 38349 HANDLE, 17 IN SCRUBBER ALL EXCEPT 86004880 48079 KNOB, 2.25 OD X 5/16-18 X 2.19 STUD SCHC172 86221880 51416 LOCK, HANDLE, MALE 86221890 51417 LOCK, HANDLE, FEMALE 86069430 140439 BRKT, HANDLE MOUNT SUPPORT 86216530...
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Page 38: Recovery Tank
RECOVERY TANK SCHC172 5-13 86221970 17” SCRUBBER 07/27/09... - Page 39 RECOVERY TANK SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86003340 28062 DOME, 13 X 11 86006600 70114 SCR, #10 X 3/4 PPHST TYPE B SS 86222860 620100 PLATE, VAC INLET COVER 86003680 34380 FLOAT SHUT-OFF ALL EXCEPT 86225290 75476 TANK, RECOVERY DK GRY SCHC172...
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Page 40: Scrub Brush/Pad Driver
SCRUB BRUSH/PAD DRIVER 5-15 86221970 17” SCRUBBER 04/17/09... - Page 41 SCRUB BRUSH/PAD DRIVER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86000680 02464 PAD DRIVER, 17” BA 86005070 51284 LOCK, PAD CENTER SNAP, TWO STEP 86276580 70694 SCR, 8-32 X 3/4 PTHMS SS 86000650 02461 BRUSH, 17” POLYPRO BA 86000660 02462 BRUSH, NYLON BA...
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Page 42: Scrub Motor/Lift
SCRUB MOTOR/LIFT SCHC172 5-17 86221970 17” SCRUBBER 07/17/09... - Page 43 SCRUB MOTOR/LIFT SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005320 53630 MOTOR ASM, 24VDC 200 RPM GEAR 86010610 84203 VALVE, 24VDC SOL 3/8 HOSE CIM EXCEPT SCHC172 86010540 84141 VALVE, 24VDC SOL 1/2 HOSEBARB SCHC172 86282080 39567 HOSE 3/8 NYLOBRD X 3.5 EXCEPT SCHC172 82681470...
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Page 44: Solution Tank
SOLUTION TANK 86221970 17” SCRUBBER 08/20/09 5-19... - Page 45 SOLUTION TANK SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86239620 41385 HINGE, 17 IN SCRUBBER 86010660 87025 WASHER, 1/4 LOCK EXT STAR SS 86276700 70716 SCR, 1/4-20 X 1/2 PTHMS 86003210 27906 CABLE, TANK LANYARD 86278260 70298 SHOULDER BOLT, 5/16 X 3/8 SSHLD 86215820 140886 BRKT, TANK SUPPORT...
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Page 46: Squeegee
SQUEEGEE 5-21 86221970 17” SCRUBBER 09/17/10... - Page 47 SQUEEGEE SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION FROM NOTES: 86223740 70872 2 SCR, 1/4-20 X .59 PPHMS SS C 86225450 78936 1 TUBE, 17 IN. TRANSITION 86332620 1 GASKET, SUCTION, SQG TRANS 86219690 48080 2 KNOB, 1.5 OD X 5/16-18 86215800 140883 1 BRKT, SQUEEGEE MOUNT...
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Page 48: Squeegee Lift
SQUEEGEE LIFT 5-23 86221970 17” SCRUBBER 04/17/09... - Page 49 SQUEEGEE LIFT SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005680 57047 NUT, 1/4-20 HEX NYLOCK 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86249050 82058 PIN, CLEVIS 3/8 X 3.50 PLTD 86008670 80606 COTTER, 3/8” RING 86007020 70673 SCR, 5/16-18 X 1.25 HHCS SS 86228840 09124 BEARING, FLANGED .314 ID X .502 OD...
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Page 50: Vacuum
VACUUM 5-25 86221970 17” SCRUBBER 04/17/09... - Page 51 NOTES: FROM 86003760 35166 GASKET, VAC MTR 86005440 53797 VAC MOTOR, 24VDC 2ST TD 86135310 140686 BRUSH SET, 24/36V VAC, WINDSOR SERVICE ONLY 86217750 31374 ELBOW, VAC MUFFLER 90 DEG 86072620 14433 BRKT, VAC MOTOR MNT 86216000 149988 BRKT, MUFFLER 172...
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Page 52: Wheel & Frame
WHEEL & FRAME 5-27 86221970 17” SCRUBBER 04/17/09... - Page 53 WHEEL & FRAME SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86003700 34421 FRAME, 17 IN SCRUBBER 86223770 70875 SCR, 5/16-18 X 1.89 HHCS SS C 86011020 89202 WHEEL, 3” DIA CUSHION RUBBER 86216400 140903 BUSHING, SPANNER .435 X 1.19 86078910 620029 PLATE, CASTER MOUNT...
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Page 54: Onboard Charger
ONBOARD CHARGER 5-29 86221970 17” SCRUBBER 10/12/09... - Page 55 ONBOARD CHARGER SERIAL PART NO. DESCRIPTION NOTES: CHARGER, CURTIS 1608, 17 INCH 86216670 270051 86215790 140880 BRKT, 17 IN CHARGER 86215780 140879 BRKT, TOP 17 IN CHARGER 86218060 35357 GASKET, 4.25 L X .55 W X .38 86220720 501033 LABEL, CHARGER 1608FS SERVICE ONLY THAILAND, 86234390...
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Page 56: Wiring-Battery Cables
WIRING–BATTERY CABLES 5-31 86221970 17” SCRUBBER 04/17/09... - Page 57 WIRING-BATTERY CABLES SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86260470 880268 WIRE ASM, 26.5 6G RNG X C TERM 86225330 78942 TRAY, BATTERY INJ MOLDED 86002540 23174 BATTERY CBL ASM, 2 X 21 W/ANDRSN 86002510 23125 WIRE, 4 X 15 B CLAMP X B CLAMP 86221970 17”...
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Page 58: Wiring-Main Harness- All Except Qsc172, & Schc172
WIRING-MAIN HARNESS- ALL EXCEPT QSC172, & SCHC172 2 BLK BRUSH MOTOR 1 RED SOLENOID VALVE 20 RED 21 BLK 4 BLK MOTOR 3 RED BRUSH 3 RED SWITCH SWITCH BATTERY METER 17 RED POSITIVE TERMINAL 4 BLK 21 BLK 2 BLK NEGATIVE BRUSH TERMINAL... - Page 59 WIRING-MAIN HARNESS-ALL EXCEPT QSC172, & SCHC172 SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86218890 880448 HARNESS, SCRUBBER 172 86261230 29242 DIODE ASM, 76031 X 76042 86261240 29243 DIODE ASM, 76031 X 76031 86261340 67457 RESISTOR ASM, 2.7K OHM 1 WATT 86268570 88401 WIRE, 3”...
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Page 60: Wiring-Main Harness-Schc172
WIRING-MAIN HARNESS-SCHC172 5-35 86221970 17” SCRUBBER 10/12/09... - Page 61 WIRING-MAIN HARNESS-SCHC172 SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86218890 880448 HARNESS, SCRUBBER 172 86261230 29242 DIODE ASM, 76031 X 76042 86261240 29243 DIODE ASM, 76031 X 76031 86261340 67457 RESISTOR ASM, 2.7K OHM 1 WATT 86268570 88401 WIRE, 3”...
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Page 62: Wiring-Main Harness-Qsc172
WIRING-MAIN HARNESS-QSC172 5-37 86221970 17” SCRUBBER 04/17/09... - Page 63 WIRING–MAIN HARNESS QSC172 SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86218890 880448 HARNESS, SCRUBBER 172 86261230 29242 DIODE ASM, 76031 X 76042 86261240 29243 DIODE ASM, 76031 X 76031 86261340 67457 RESISTOR ASM, 2.7K OHM 1 WATT 86268570 88401 WIRE, 3”...
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Page 64: Wiring-Schematic- All Except Qsc172, & Schc172
WIRING-SCHEMATIC- ALL EXCEPT QSC172, & SCHC172 SOLENOID VALVE BRUSH MOTOR MOTOR 86267420 86268570 PRV NO. 880283 PRV NO. 88401 86261240 BATTERY PRV NO. 29243 METER BRUSH REVERSE WIRE 11 86267620 86267420 PRV NO. 880306 PRV NO. 880283 BRUSH WIRE 17 VACUUM HOUR METER... -
Page 65: Wiring-Schematic-Schc172
WIRING-SCHEMATIC-SCHC172 SOLENOID VALVE BRUSH MOTOR MOTOR 86267420 PRV NO. 880283 86268570 PRV NO. 88401 BATTERY METER 86261240 PRV NO. 29243 BRUSH REVERSE WIRE 11 86267620 86267420 PRV NO. 880306 BRUSH PRV NO. 880283 VACUUM HOUR METER WIRE 6 WIRE 5 RELAY 86267360 - PRV NO. -
Page 66: Wiring-Schematic-Qsc172
WIRING-SCHEMATIC-QSC172 SOLENOID VALVE BRUSH MOTOR MOTOR 86267420 PRV NO. 880283 86268570 PRV NO. 88401 BATTERY METER 86261240 PRV NO. 29243 BRUSH REVERSE WIRE 11 86267620 86267420 PRV NO. 880306 PRV NO. 880283 BRUSH VACUUM HOUR METER WIRE 6 WIRE 5 NEGATIVE POSITIVE TERMINAL... -
Page 67: Suggested Spare Parts
PRV NO. DESCRIPTION NOTES: FROM 86215680 140931 BREAKER, 25A 250VAC 50VDC 86135310 140686 BRUSH SET, 24/36V VAC, WINDSOR 86001360 140394 BRUSH SET, CCL MOTORS 86002510 23125 WIRE 4 X 15 BCLAMP X BCLAMP 86002540 23174 WIRE ASM 2X21 BATTERY W/ ANDERSON... - Page 68 NOTES REF. MODEL: SERIAL #: 1.006-627.0: 10066270000010, 1.006-630.0: 10066300000085, 1.006-631.0: 10066310000054, 1.006- 632.0: 10066320001169, 1.006-633.0: 10066330000029 5-43 86221970 17” SCRUBBER 06/22/10...