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Sony KDL-40XBR4 Service Manual

Lcd digital color television
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See also: Service Manual , Instruction Manual

SERVICE MANUAL

MODEL NAME
KDL-40XBR4
KDL-40XBR5
KDL-46XBR4
KDL-46XBR5
9-883-758-05
REMOTE COMMANDER
RM-YD017
RM-YD017
RM-YD017
RM-YD017
KDL-46XBR4/46XBR5
LCD DIGITAL COLOR TELEVISION
Self Diagnosis
FIX2
CHASSIS
DESTINATION
US/CND
US/CND
US/CND
US/CND
RM-YD017
Supported model

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Summary of Contents for Sony KDL-40XBR4

  • Page 1: Service Manual

    Self Diagnosis Supported model FIX2 SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40XBR4 RM-YD017 US/CND KDL-40XBR5 RM-YD017 US/CND KDL-46XBR4 RM-YD017 US/CND KDL-46XBR5 RM-YD017 US/CND KDL-46XBR4/46XBR5 RM-YD017 LCD DIGITAL COLOR TELEVISION 9-883-758-05...

  • Page 2: Table Of Contents

    AU Board Schematic Diagram (6 of 6) ......... 34 SECTION 1: DISASSEMBLY ............... 12 DF1 Board Schematic Diagram 1-1. Rear Cover Removal (KDL-40XBR4/46XBR4 Only) .... 12 (KDL-40XBR4/40XBR5 Only) ........36 1-2. Rear Cover Removal (KDL-40XBR5/46XBR5 Only) .... 12 DF2 Board Schematic Diagram (KDL-46XBR4/46XBR5 Only) ........

  • Page 3: Specifi Cations

    HDMI Licensing LLC. and “XrossMediaBar”, S-Force, BRAVIA Theatre Sync, , DM BRAVIA Internet Video Link Ready and “PS3” are trademarks or registered marks of Sony Corporation and/or Sony Computer Entertainment Inc. Design and specifi cations are subject to change without notice. KDL-40XBR4/40XBR5/46XBR4/46XBR5...
  • Page 4 Headphones Plug Adaptor LCD (Liquid Crystal Display) Panel Connecting Cables Wall-Mount Bracket Display Resolution (horizontal x vertical): SU-WL500 1,920 dots x 1,080 lines TV-Stand RHT-G800 Screen Size (measured diagonally) SU-FL300M KDL-40XBR4/40XBR5 - ~40 inches SU-FL300L (KDL-46XBR4/46XBR5Only) KDL-46XBR4/46XBR5 - ~46 inches KDL-40XBR4/40XBR5/46XBR4/46XBR5...

  • Page 5: Warnings And Cautions

    Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.

  • Page 6: Safety-Related Component Warning

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 7 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-40XBR4/40XBR5/46XBR4/46XBR5...

  • Page 8: Safety Check-Out

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 9: Self-Diagnostic Function

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model Control Buttons PIC OFF/TIMER STANDBY POWER PIC OFF/TIMER STANDBY POWER Description of LED Indictors LED Type Description Green LED POWER LED * Light when the TV set is on STANDBY LED Red LED * Lights up in red when TV is in PC standby mode.
  • Page 10 KDL-40XBR4/40XBR5/46XBR4/46XBR5 The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED automatically begins to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.

  • Page 11: Section 1: Disassembly

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL (KDL-40XBR4/46XBR4 ONLY) Remove 2 screws from Terminals, +BVTP 3X12 TYPE2 IT-3 Remove 2 screws from Rear Cover arm positions, +PSW M5X12 Remove 16 screws from Rear Cover, +BVTP2 4X16 Rear Cover 1-2. REAR COVER REMOVAL (KDL-40XBR5/46XBR5 ONLY)

  • Page 12: Arm And Stand Removal

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-3. ARM AND STAND REMOVAL Remove 2 screws from top of Arms, +PSW M5X8 Remove 4 screws from bottom of Arms, +PSW M5X8 Remove 4 screws from Stand Holders and Stand, +PSW M5X12 Remove 4 screws, +BVST 4X8 Stand Assembly...

  • Page 13: Speaker Removal

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-5. SPEAKER REMOVAL Remove 2 screws, +BWTP2 4X16 Loudspeaker (L) Loudspeaker (R) 1-6. HW2 BOARD REMOVAL Remove 2 screws, +BVTP 3X12 TYPE2 IT-3 Disconnect two connectors Remove one screw, +PSW M3X5 HW2 Board Side Terminal Bracket KDL-40XBR4/40XBR5/46XBR4/46XBR5...

  • Page 14: H1 And H3 Board Removal

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-7. H1 AND H3 BOARD REMOVAL Disconnect one connector. Release hooks and remove H3 Board. Remove one screw, +BVTP2 4X16 Disconnect one connector. Release hooks and remove H1 Board. H1 Board H3 Board Multi Button Control Bracket 1-8. UB1 REMOVAL...

  • Page 15: Fb1 Board, Au Board, And H5 Board (For Kdl-40Xbr5/46Xbr5 Only) Removal

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-9. FB1 BOARD, AU BOARD, AND H5 BOARD (FOR KDL-40XBR5/46XBR5 ONLY) REMOVAL Slide out Card Bracket Card Bracket FB Shield (Top) Remove 2 screws, +PSW M3X5 H5 Board (KDL-40XBR5/46XBR5 Only) Remove 2 screws, HEX Remove 4 screws, +BVST 3X8...

  • Page 16: Gf1 And Df1 Board Or Df2 Board/Df3 Board Removal

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-11. GF1 AND DF1 BOARD OR DF2 BOARD/DF3 BOARD REMOVAL Remove 5 screws, +PSW 3SG (KDL-46XBR4/46XBR5 only) Disconnect 3 connectors DF1 Board(KDL-40XBR4/40XBR5) (KDL-46XBR4/46XBR5 only) DF2 Board(KDL-46XBR4/46XBR5) Disconnect 4 connectors (KDL-40XBR4/40XBR5) Disconnect 4 connectors DF3 Board(KDL-46XBR4/46XBR5) (KDL-46XBR4/46XBR5) GF1 Board Remove 4 screws, +PSW 3SG...

  • Page 17: H4 And Ac Inlet Removal

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-12. H4 AND AC INLET REMOVAL Disconnect one connector. Release hooks and remove H4 Board. Remove 2 screws, +KTT 3X10 (S type) H4 Board Front Cabinet Assembly AC Inlet Lower Stay 1-13. STAY REMOVAL Remove 3 Screws, +BVTP2 4X16...

  • Page 18: Mt Inverter Board(S) Removal

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-14. MT INVERTER BOARD(S) REMOVAL CAUTION: Be sure to identify the inverter cover screws before proceeding. DO NOT remove the screws securing the plastic strip holding the lamp sockets. Remove screws securing the inverter cover. Remove screws securing the inverter board...

  • Page 19: Lcd Panel And Mt Inverter Board Removal

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 1-15. LCD PANEL AND MT INVERTER BOARD REMOVAL Remove 10 screws, +BWTP2 4X16 LCD Panel Front Cabinet KDL-40XBR4/40XBR5/46XBR4/46XBR5...

  • Page 20: Section 2: Service Adjustments

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 SECTION 2: SERVICE ADJUSTMENTS 2-1. REMOTE ADJUSTMENT BUTTONS AND 2-2. ACCESSING SERVICE ADJUSTMENTS INDICATORS To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus. DISPLAY 1. TV must be in standby mode. (Power off).
  • Page 21 KDL-40XBR4/40XBR5/46XBR4/46XBR5 The screen displays the fi rst category in the selected service menu. 4. To change the category, press 2 or 5 on the Remote Commander. Note: Pressing 2 or 5 only changes the categories within the service menu displayed.

  • Page 22: Updating Model Information After Replacing The Fb1 Board

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 2-3. UPDATING MODEL INFORMATION AFTER REPLACING THE FB1 BOARD Complete the following steps to reset the model information to the correct size after replacing the FB1 Board. 1. Access the Service Menu by pressing the following buttons on the...

  • Page 23: Section 3: Diagrams

    KDL-40XBR4/40XBR5/46XBR4/46XBR5 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION DF3 (KDL-46XBR4/46XBR5) H5 (KDL-40XBR5/46XBR5) DF1 (KDL-40XBR4/40XBR5) DF2 (KDL-46XBR4/46XBR5) TUU2 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in µF unless otherwise noted. pF : µµF 50WV or All voltages are in V.
  • Page 24 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
  • Page 34 JL012 JL012 ET1560 ET1560 JL001 JL001 R024 R024 C244 C244 ET1552 ET1552 R022 R022 R023 R023 R273 R273 R275 R275 R276 R276 R277 R277 C238 C238 C242 C242 R269 R269 C240 C240 R270 R270 R204 R204 JL019 JL019 R299 R299 R201 R201 R206...
  • Page 37 JR6700 C6709 R6603 R6602 Q6601 R6619 R6629 C6658 R6636 D6603 R6637 A6607 R6607 R6606 C6790 C6791 Q6602 Q6603 FB6608 FB6601 FB6603 D6605 C6606 C6711 C6712 C6714 R6713 R6712 C6707 C6706 L6600 JR6706 D6614 R6711 A6700 R6710 FB6605 FB6607 Q6606 A6608 C6793 C6792 R6617...
  • Page 40 C6709 C6713 C6710 C6606 C6712 C6714 C6711 D6619 L6600 R6711 A6700 R6710 JR6712 R6713 R6712 Q6606 A6608 C6792 C6793 C6724 R6617 R6616 R6733 C6715 JR6705 R6724 R6723 A6701 C6720 R6727 R6810 R6721 JR6718 R6611 R6635 R6638 C6604 C6612 R6609 JR6702 R6612 C6601 R6761...
  • Page 43 CN6900 C6903 R6914 R6915 C6901 JL6907 JL6906 JL6909 JL6900 C6904 JL6905 JL6903 R6918 R6921 C6906 C6900 R6923 JL6912 T6900 C6804 C6803 C6816 R6832 R6833 R6835 R6828 A6802 R6827 D6806 C6801 A6801 R6838 R6839 C6809 C6810 Q6804 Q6805 C6909 FB6803 D6816 FB6801 FB6804 A6805...
  • Page 61 cam25 cam25 1-873-846-14 ET4109 ET4109 FB2302 FB2302 C2124 C2124 R2369 R2369 C2313 C2313 C2527 C2527 C2564 C2564 R2366 R2366 ET4112 ET4112 C2574 C2574 C2545 C2545 C2549 C2549 C2553 C2553 C2541 C2541 IC2302 IC2302 C2568 C2568 C3309 C3309 C2557 C2557 R2349 R2349 C5610 C5610...
  • Page 64 ET6003 C6000 C6024 C6013 AC_IN(N) AC_IN(L) CA6001 CN6000 C6501 C6005 CA6003 C6502 FB6501 C6001 C6514 R6110 FB6502 C6513 C6515 R6512 R6111 R6112 R6100 R6320 R6305 Q6503 Q6502 R6524 VD6000 D6506 C6106 R6102 TH6301 R6106 C6003 FB6504 R6521 R6520 C6002 R6551 C6004 IC6100 R6105...
  • Page 66 VD3001 C3001 C3000 VD3000 CN3001 POWER-SW JL3004 JL3003 LEAN1 JL3002 REC-3.3V CN3000 R3004 C3002 Out1 Out2 VD3002 VD3003 D3000...
  • Page 68 C3205 D3205 D3207 D3204 D3206 JL3210 JL3202 Q3204...
  • Page 70 R3300 D3307 D3308 D3309 D3310 D3311 D3312 D3313 R3306...
  • Page 75 A-1252- 950-A PS7120 3.15A CN7120 IC7062 CN7061...
  • Page 76 Q7063 Q7063 Q7061 Q7061 R7116 R7116 R7063 R7063 R7113 R7113 Q7060 Q7060 R7108 R7108 R7062 R7062 R7110 R7110 C7069 C7069 C7063 C7063 D7063 D7063 R7060 R7060 C7075 C7075 R7104 R7104 C7073 C7073 C7070 C7070 D7065 D7065 R7107 R7107 R7069 R7069 C7060 C7060 R7068...
  • Page 80 ET1007 ET1007 JL1001 JL1001 R1114 R1114 cam047 cam047 FB1010 FB1010 FB1301 FB1301 FB1009 FB1009 FB1300 FB1300 C1300 C1300 R1024 R1024 Q1300 Q1300 R1023 R1023 R1022 R1022 JL1021 JL1021 R1019 R1019 R1301 R1301 R1025 R1025 C1011 C1011 R1300 R1300 R1209 R1209 Q1200 Q1200 R1211...

  • Page 82: (Kdl-40Xbr4/40Xbr5 Only)

    See Appendix A: Encryption Key Components in the back of this manual. 4-1. REAR COVER ASSEMBLY AND STAND ASSEMBLY (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3...

  • Page 83: Speakers

    See Appendix A: Encryption Key Components in the back of this manual. 4-2. SPEAKERS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-596-649-01 +KTT 3X10 (S TYPE) 2-580-654-01...

  • Page 84: Chassis

    See Appendix A: Encryption Key Components in the back of this manual. 4-3. CHASSIS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-640-01 SCREW, +BVTP2 4X16 3-682-691-00...

  • Page 85: Connectors

    See Appendix A: Encryption Key Components in the back of this manual. 4-4. CONNECTORS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-599-01 SCREW, +PSW M4X6 REF. NO.

  • Page 87: Section 5: Electrical Parts List

    C233 1-164-858-11 CERAMIC CHIP 22pF C240 1-100-912-11 CERAMIC CHIP 1µF A-1362-637-A AU BOARD, COMPLETE C241 1-100-912-11 CERAMIC CHIP 1µF (KDL-40XBR4/46XBR4 ONLY) C244 1-112-066-11 CERAMIC CHIP 10µF A-1433-189-A AU BOARD, COMPLETE (KDL-40XBR5/46XBR5 ONLY) C245 1-112-066-11 CERAMIC CHIP 10µF C248 1-100-912-11 CERAMIC CHIP 1µF...
  • Page 88 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C520 1-112-780-11 CERAMIC CHIP 0.47µF C450 1-100-912-11 CERAMIC CHIP 1µF C453 1-100-916-11 CERAMIC CHIP 0.1µF C521 1-112-780-11 CERAMIC CHIP 0.47µF C454 1-114-330-11 CERAMIC CHIP 2.2µF C522 1-112-780-11 CERAMIC CHIP 0.47µF...
  • Page 89 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C850 1-112-066-11 CERAMIC CHIP 10µF C911 1-126-396-11 ELECT CHIP 47µF C851 1-126-394-11 ELECT CHIP 10µF C912 1-131-696-11 FILM 0.22µF C854 1-162-979-11 CERAMIC CHIP 0.0027µF 10% C913 1-131-696-11 FILM 0.22µF...
  • Page 90 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C1224 1-100-916-11 CERAMIC CHIP 0.1µF CONNECTOR C1225 1-100-916-11 CERAMIC CHIP 0.1µF CN001 1-819-339-11 HEADER ASSEMBLY FOR PWB C1227 1-100-916-11 CERAMIC CHIP 0.1µF CN004 1-821-077-11 HEADER ASSEMBLY FOR PWB...
  • Page 91 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FUSE FB048 1-400-179-21 FERRITE 0µH FB051 1-400-179-21 FERRITE 0µH F001 1-576-933-21 FUSE F201 1-576-603-21 FUSE 3.15A FB052 1-400-089-21 FERRITE 0µH F801 1-576-842-11 FUSE 0.63A FB053 1-400-089-21 FERRITE 0µH...
  • Page 92 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES JACK Q408 6-551-696-01 TRANSISTOR ISA1235AC1TP-1EF Q409 6-551-696-01 TRANSISTOR ISA1235AC1TP-1EF J402 1-819-358-11 PHONO JACK J403 1-819-358-11 PHONO JACK Q414 6-551-696-01 TRANSISTOR ISA1235AC1TP-1EF J404 1-507-792-00 JACK Q415 6-551-696-01 TRANSISTOR...
  • Page 93 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR R088 1-218-990-81 SHORT CHIP R089 1-218-990-81 SHORT CHIP R012 1-218-990-81 SHORT CHIP R013 1-218-990-81 SHORT CHIP R090 1-218-990-81 SHORT CHIP R014 1-218-990-81 SHORT CHIP R091 1-218-990-81...
  • Page 94 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R251 1-218-990-81 SHORT CHIP R323 1-216-864-11 SHORT CHIP R252 1-216-799-11 METAL CHIP 1/10W R415 1-218-990-81 SHORT CHIP R258 1-208-911-11 METAL CHIP 0.50% 1/16W R416 1-218-990-81 SHORT CHIP...
  • Page 95 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R494 1-218-941-81 RES-CHIP 1/16W R593 1-218-959-11 RES-CHIP 3.3K 1/16W R495 1-218-941-81 RES-CHIP 1/16W R594 1-218-965-11 RES-CHIP 1/16W R498 1-218-941-81 RES-CHIP 1/16W R595 1-218-949-11 RES-CHIP 1/16W R507 1-218-941-81...
  • Page 96 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R853 1-218-941-81 RES-CHIP 1/16W R911 1-208-711-11 METAL CHIP 0.50% 1/16W R854 1-218-965-11 RES-CHIP 1/16W R915 1-218-985-11 RES-CHIP 470K 1/16W R855 1-218-953-11 RES-CHIP 1/16W R916 1-218-985-11 RES-CHIP 470K...
  • Page 97 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R980 1-218-941-81 RES-CHIP 1/16W R1269 1-218-937-11 RES-CHIP 1/16W R981 1-218-941-81 RES-CHIP 1/16W R1270 1-218-965-11 RES-CHIP 1/16W R982 1-218-965-11 RES-CHIP 1/16W R1272 1-218-937-11 RES-CHIP 1/16W R986 1-216-813-11 METAL CHIP...
  • Page 98 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB202 1-239-698-11 RESISTOR, NETWORK 10K R1340 1-245-604-11 METAL CHIP 1/16W RB401 1-246-204-21 RESISTOR, CHIP NETWORK 600X8 (3816) R1342 1-218-981-91 RES-CHIP 220K 1/16W RB402 1-246-204-21 RESISTOR, CHIP NETWORK 600X8 (3816)
  • Page 99 VD027 1-802-090-21 VARISTOR, CHIP VD028 1-802-090-21 VARISTOR, CHIP VD029 1-802-090-21 VARISTOR, CHIP A-1256-156-B DF1 BOARD, COMPLETE VD030 1-802-090-21 VARISTOR, CHIP (KDL-40XBR4/40XBR5 ONLY) 2-580-592-01 SCREW, +PSW M3X8 VD031 1-802-090-21 VARISTOR, CHIP VD032 1-802-090-21 VARISTOR, CHIP CAPACITOR VD033 1-802-090-21 VARISTOR, CHIP VD440...
  • Page 100 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 101 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 102 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only DF1 DF2DF3 que par une piece portant le numero specifi e.
  • Page 103 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only DF2DF3 que par une piece portant le numero specifi e.
  • Page 104 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only DF2DF3 que par une piece portant le numero specifi e.
  • Page 105 KDL-40XBR4/40XBR5/46XBR4/46XBR5 DF2DF3 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6707 1-216-833-11 METAL CHIP 1/10W R6778 1-218-895-11 METAL CHIP 100K 0.50% 1/10W R6708 1-216-833-11 METAL CHIP 1/10W R6779 1-218-871-11 METAL CHIP 0.50% 1/10W R6710 1-243-681-71 METAL OXIDE...
  • Page 106 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: The components identifi ed by a red outline and a mark contain NOTE: The components identifi ed by shading confi dential information. Specifi c instructions must be adhered to whenever DF2DF3 mark are critical for safety. Replace only these components are repaired and/or replaced.
  • Page 107 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C2343 1-112-777-11 CERAMIC CHIP 0.01µF C2526 1-100-905-11 CERAMIC CHIP 0.001µF 10% C2344 1-100-916-11 CERAMIC CHIP 0.1µF C2527 1-114-130-11 CERAMIC CHIP 1µF 6.3V C2345 1-112-777-11 CERAMIC CHIP 0.01µF...
  • Page 108 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C2577 1-112-777-11 CERAMIC CHIP 0.01µF C2925 1-112-777-11 CERAMIC CHIP 0.01µF C2700 1-100-916-11 CERAMIC CHIP 0.1µF C2927 1-112-777-11 CERAMIC CHIP 0.01µF C2701 1-100-916-11 CERAMIC CHIP 0.1µF C2929 1-112-777-11 CERAMIC CHIP 0.01µF...
  • Page 109 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4101 1-100-911-11 CERAMIC CHIP 4.7µF C4170 1-164-245-11 CERAMIC CHIP 0.015µF 10% C4103 1-164-868-11 CERAMIC CHIP 56pF C4171 1-112-066-11 CERAMIC CHIP 10µF C4105 1-100-911-11 CERAMIC CHIP 4.7µF C4172...
  • Page 110 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4509 1-100-916-11 CERAMIC CHIP 0.1µF C4554 1-100-916-11 CERAMIC CHIP 0.1µF C4510 1-100-916-11 CERAMIC CHIP 0.1µF C4555 1-100-916-11 CERAMIC CHIP 0.1µF C4511 1-100-916-11 CERAMIC CHIP 0.1µF C4556 1-100-916-11 CERAMIC CHIP 0.1µF...
  • Page 111 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4642 1-112-777-11 CERAMIC CHIP 0.01µF C4739 1-100-916-11 CERAMIC CHIP 0.1µF C4643 1-100-916-11 CERAMIC CHIP 0.1µF C4740 1-100-916-11 CERAMIC CHIP 0.1µF C4644 1-100-916-11 CERAMIC CHIP 0.1µF C4741 1-100-909-11 CERAMIC CHIP 10µF...
  • Page 112 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4828 1-164-874-11 CERAMIC CHIP 100pF C4885 1-112-777-11 CERAMIC CHIP 0.01µF C4829 1-112-777-11 CERAMIC CHIP 0.01µF C4886 1-112-777-11 CERAMIC CHIP 0.01µF C4830 1-164-874-11 CERAMIC CHIP 100pF C4887 1-112-777-11 CERAMIC CHIP 0.01µF...
  • Page 113 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4938 1-100-916-11 CERAMIC CHIP 0.1µF C4986 1-112-777-11 CERAMIC CHIP 0.01µF C4939 1-100-916-11 CERAMIC CHIP 0.1µF C4988 1-100-916-11 CERAMIC CHIP 0.1µF C4940 1-100-916-11 CERAMIC CHIP 0.1µF C4989 1-100-916-11 CERAMIC CHIP 0.1µF...
  • Page 114 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5221 1-114-367-11 CERAMIC CHIP 0.1µF 6.3V C5266 1-114-130-11 CERAMIC CHIP 1µF 6.3V C5222 1-114-367-11 CERAMIC CHIP 0.1µF 6.3V C5267 1-114-367-11 CERAMIC CHIP 0.1µF 6.3V C5223 1-114-367-11 CERAMIC CHIP 0.1µF...
  • Page 115 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5426 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5601 1-112-777-11 CERAMIC CHIP 0.01µF C5427 1-112-777-11 CERAMIC CHIP 0.01µF C5604 1-164-874-11 CERAMIC CHIP 100pF C5428 1-100-905-11 CERAMIC CHIP 0.001µF 10%...
  • Page 116 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES D4304 1-802-245-11 ESD SUPPRESSOR FB2302 1-400-382-11 FERRITE 0µH D4305 1-802-245-11 ESD SUPPRESSOR FB2902 1-400-382-11 FERRITE 0µH D4306 1-802-245-11 ESD SUPPRESSOR D4307 1-802-245-11 ESD SUPPRESSOR FB2903 1-400-382-11 FERRITE 0µH...
  • Page 117 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FB4808 1-400-461-21 FERRITE 0µH FILTER FB4809 1-400-461-21 FERRITE 0µH FL4701 1-234-560-21 FILTER, LOW PASS FL4900 1-234-560-21 FILTER, LOW PASS FB4900 1-400-499-21 FERRITE 0µH FB4901 1-400-499-21 FERRITE 0µH...
  • Page 118 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES IC4701 6-702-436-01 AD8061ARTZ-REEL7 L4704 1-469-555-21 INDUCTOR 10µH IC4800 8-753-271-21 CXD3816GB L4900 1-469-555-21 INDUCTOR 10µH IC4803 6-700-441-01 SN74ALVCH374PWR L4901 1-469-555-21 INDUCTOR 10µH IC4804 6-702-982-01 TC7SA00FU(TE85R) L4902 1-469-555-21 INDUCTOR 10µH...
  • Page 119 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q4104 6-550-663-01 TRANSISTOR RSS100N03TB RESISTOR Q4105 6-550-663-01 TRANSISTOR RSS100N03TB R2100 1-208-703-11 METAL CHIP 6.8K 0.50% 1/16W R2101 1-208-695-11 METAL CHIP 3.3K 0.50% 1/16W Q4108 6-550-851-01 TRANSISTOR RSS050P03FTB...
  • Page 120 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2352 1-218-953-11 RES-CHIP 1/16W R2831 1-218-989-11 RES-CHIP 1/16W R2367 1-218-990-81 SHORT CHIP R2832 1-211-989-11 METAL CHIP 0.50% 1/10W R2369 1-218-965-11 RES-CHIP 1/16W R2833 1-211-989-11 METAL CHIP 0.50% 1/10W...
  • Page 121 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3343 1-208-695-11 METAL CHIP 3.3K 0.50% 1/16W\ R4053 1-218-990-81 SHORT CHIP R3344 1-218-953-11 RES-CHIP 1/16W R4054 1-218-990-81 SHORT CHIP R3346 1-218-941-11 RES-CHIP 1/16W R4055 1-218-990-81 SHORT CHIP...
  • Page 122 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4119 1-218-929-11 RES-CHIP 1/16W R4301 1-218-990-81 SHORT CHIP R4120 1-218-990-81 SHORT CHIP R4302 1-218-990-81 SHORT CHIP R4121 1-218-990-81 SHORT CHIP R4303 1-208-691-11 METAL CHIP 2.2K 0.50% 1/16W...
  • Page 123 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4360 1-218-990-81 SHORT CHIP R4512 1-218-937-11 RES-CHIP 1/16W R4361 1-218-990-81 SHORT CHIP R4513 1-218-937-11 RES-CHIP 1/16W R4362 1-208-691-11 METAL CHIP 2.2K 0.50% 1/16W R4514 1-218-937-11 RES-CHIP 1/16W...
  • Page 124 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4649 1-218-937-11 RES-CHIP 1/16W R4747 1-218-835-11 METAL CHIP 0.50% 1/10W R4652 1-218-937-11 RES-CHIP 1/16W R4748 1-216-864-11 SHORT CHIP R4654 1-218-965-11 RES-CHIP 1/16W R4749 1-218-835-11 METAL CHIP 0.50% 1/10W...
  • Page 125 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4887 1-218-965-11 RES-CHIP 1/16W R5002 1-208-885-11 METAL CHIP 0.50% 1/16W R4888 1-218-990-81 SHORT CHIP R5005 1-208-703-11 METAL CHIP 6.8K 0.50% 1/16W R4889 1-218-990-81 SHORT CHIP R5006 1-218-935-11...
  • Page 126 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5196 1-218-990-81 SHORT CHIP R5438 1-218-961-11 RES-CHIP 4.7K 1/16W R5197 1-218-933-11 RES-CHIP 1/16W R5440 1-218-941-81 RES-CHIP 1/16W R5198 1-218-937-11 RES-CHIP 1/16W R5441 1-218-937-11 RES-CHIP 1/16W R5199 1-218-937-11...
  • Page 127 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5548 1-218-933-11 RES-CHIP 1/16W RESISTOR BRIDGE R5550 1-218-965-11 RES-CHIP 1/16W RB2102 1-234-944-21 RES, NETWORK 47 (1005X4) R5551 1-218-965-11 RES-CHIP 1/16W RB2104 1-234-378-11 RES, NETWORK 10K (1005X4) R5552...
  • Page 128 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB2709 1-234-710-21 RES, CHIP NETWORK 47X8 (3816) RB4304 1-234-795-21 RES, NETWORK 0X4 (2010) RB2712 1-245-943-21 RES, CHIP NETWORK 68X8 (3816) RB4314 1-234-795-21 RES, NETWORK 0X4 (2010) RB2713...
  • Page 129 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB4816 1-234-799-21 RES, CHIP NETWORK 10KX8 (3816) RB5421 1-234-710-21 RES, CHIP NETWORK 47X8 (3816) RB4817 1-234-799-21 RES, CHIP NETWORK 10KX8 (3816) RB5427 1-234-943-21 RES, NETWORK 22 (1005X4)
  • Page 130 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 131 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 132 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 133 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 134 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 135 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 136 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 137 KDL-40XBR4/40XBR5/46XBR4/46XBR5 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 138 KDL-40XBR4/40XBR5/46XBR4/46XBR5 H1 H3 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES A-1171-667-A H3 BOARD, MOUNTED A-1171-665-A H1 BOARD, MOUNTED LED HOLDERS CAPACITOR A3001 2-686-289-03 LED HOLDER C3000 1-162-970-11 CERAMIC CHIP 0.01µF A3002 3-097-837-01 LED HOLDER (C)
  • Page 139 KDL-40XBR4/40XBR5/46XBR4/46XBR5 H3 H4 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q3205 8-729-907-00 TRANSISTOR DTC114EU DIODE Q3206 6-550-586-01 TRANSISTOR 2PA1576R-115 D3307 6-501-198-01 DIODE NSPW500BS-A0-M Q3207 8-729-907-00 TRANSISTOR DTC114EU D3310 6-501-198-01 DIODE NSPW500BS-A0-M Q3208 6-550-586-01 TRANSISTOR 2PA1576R-115...
  • Page 140 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR C7078 1-100-905-11 CERAMIC CHIP 0.001µF 10% C7079 1-112-064-11 CERAMIC CHIP 2.2µF R003 1-216-295-91 SHORT CHIP C7080 1-125-777-11 CERAMIC CHIP 0.1µF R004 1-216-295-91 SHORT CHIP C7081 1-124-779-00 ELECT CHIP 10µF...
  • Page 141 KDL-40XBR4/40XBR5/46XBR4/46XBR5 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES JACK R7089 1-218-990-81 SHORT CHIP R7090 1-218-990-81 SHORT CHIP J7020 1-821-115-11 PHONO JACK (RIGHT ANGLE) R7091 1-208-911-11 METAL CHIP 0.50% 1/16W J7021 1-815-325-11 JACK R7093 1-218-937-11 RES-CHIP...
  • Page 142 KDL-40XBR4/40XBR5/46XBR4/46XBR5 TUU2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C1042 1-100-916-11 CERAMIC CHIP 0.1µF TUU2 C1043 1-100-916-11 CERAMIC CHIP 0.1µF C1044 1-114-148-11 CERAMIC CHIP 1µF 6.3V C1045 1-100-916-11 CERAMIC CHIP 0.1µF C1046 1-100-916-11 CERAMIC CHIP 0.1µF...
  • Page 143 KDL-40XBR4/40XBR5/46XBR4/46XBR5 TUU2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C1087 1-100-916-11 CERAMIC CHIP 0.1µF C1143 1-112-064-11 CERAMIC CHIP 2.2µF C1088 1-100-916-11 CERAMIC CHIP 0.1µF C1144 1-165-492-21 ELECT CHIP 100µF C1089 1-100-916-11 CERAMIC CHIP 0.1µF C1145...
  • Page 144 KDL-40XBR4/40XBR5/46XBR4/46XBR5 TUU2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FERRITE BEAD L1018 1-469-555-21 INDUCTOR 10µH L1019 1-469-555-21 INDUCTOR 10µH FB1000 1-400-794-21 FERRITE 0µH L1200 1-416-740-11 INDUCTOR 10µH FB1001 1-414-226-21 FERRITE 0µH FB1002 1-414-226-21 FERRITE 0µH...
  • Page 145 KDL-40XBR4/40XBR5/46XBR4/46XBR5 TUU2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1050 1-218-953-11 RES-CHIP 1/16W R1131 1-218-990-81 SHORT CHIP R1053 1-218-990-81 SHORT CHIP R1132 1-218-990-81 SHORT CHIP R1133 1-218-990-81 SHORT CHIP R1054 1-218-990-81 SHORT CHIP R1055 1-218-929-11...
  • Page 146 DRIVER (Used to remove screws from Bezel) X-2186-603-1 LOCK ASSEMBLY, RUDDER 2-687-069-02 INSTRUCTION MANUAL 2-593-320-02 SCREW, CION (M6X18) X-2148-273-1 SCREW ASSEMBLY 2-580-663-01 SCREW, WOOD 3.8X20\ FOR KDL-40XBR4/40XBR5 ONLY 2-632-670-01 BAG, PROTECTION (KDL-40XBR4/40XBR5 ONLY) CHAMPAGNE GOLD 2-694-444-01 BAG, PROTECTION X-2179-330-1 BEZEL ASSEMBLY (KDL-46XBR4/46XBR5 ONLY) 3-218-762-01...
  • Page 147 SCREW (M3X8), P, SW (+) 2-580-626-01 SCREW, SP 4-4O UNC REMOTE COMMANDER 1-480-301-11 REMOTE COMMANDER (RM-YD017) 9-885-114-46 COVER, SLIDE (for RM-YD017) Sony Corporation English Sony Technology Center 2007GJ74WEB-1 Technical Services Printed in USA 9-883-758-05 Service Promotion Department © 2007.07 KDL-40XBR4/40XBR5/46XBR4/46XBR5...

  • Page 148: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
  • Page 149 In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

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