Related Manuals for Xyron XM4400
Summary of Contents for Xyron XM4400
- Page 1 Xyron XM4400 Laminating System Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
- Page 2 XM4400 Adhesive Application & Laminating System User’s Guide P/N 3355 Revision: C 02/09/10...
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Page 3: Table Of Contents
Table of Contents Introduction……………………………………………………………………………………… Technical Specifications………………………………………………………………………. Warnings………………………………………………………………………………………… Contents of the XM4400 machine box……………….……………………………………… Unpacking and assembling the cart…………………………………………………………. Unpacking and positioning the machine……………………………………………………. Cart Assembly – Exploded View / Parts Table……………………………………………… Cart Assembly Instructions…………………………………………………………………… Securing Machine to Cart……………………………………………………………………… XM4400 control panel………………………………………………………………………….. -
Page 4: Introduction
Thank you for purchasing the XyronPro XM4400 Adhesive Transfer and Laminating System. We are sure you will find this laminator to be useful, reliable, and easy-to-use. The XM4400 is designed to apply high quality, adhesive or bubble free laminate to posters, banners, and any other visuals up to 42 inches wide and up to 300 feet long that you want to protect for future use. -
Page 5: Contents Of The Xm4400 Machine Box
Contents of the XM4400 The XM4400 is fully assembled and requires minimal set up other than unpacking the machine, assembly of the cart, mounting the machine to the cart, plugging it in, and loading the film. You will find the contents of the box to include: 1. -
Page 6: Cart Assembly - Exploded View / Parts Table
XM4400 Cart Assembly Exploded view of Cart Assembly: Shows Cross bar assembly and hardware... -
Page 7: Cart Assembly Instructions
Cart Assembly Instructions 1. The cart assembly is begun by assembly of the right side assembly frame end to the 2 cross bars [3346] [3330] with a 2 ¼” Hex Head bolt with washer [2143-02] and split lock washer [2189-04]. Install the upper cross bar by Inserting the metal dowel pin into the pilot hole and then inserting and locating the threaded bolt into the screw hole. - Page 8 4. To assemble the caster wheel frame, begin by mounting the caster frames to the cart frame ends by threading the cart threaded stem into bottom weld nut of the cart frame ends. See figure 4 / 5. Figure 4/5: Using hardware supplied, secure caster frame to cart 5.
- Page 9 6. Next assemble the casters by inserting the wheel into the caster frames and secure with the caster bold and nut which were provided with the casters. See figure 7 / 8 Figure 7 / 8: Caster wheel assembled 7. Next assemble the casters by inserting the wheel into the caster frames and secure with the caster bold and nut which were provided with the casters.
- Page 10 Assembled Machine Cart Unpacking and Positioning the Machine To begin unpacking, remove the packing from around the machine. CAUTION: The machine weighs 155 Lbs [70.45 Kg], have someone assist you in lifting the machine onto the mobile stand. Please lift from under the ends of the machine. DO NOT LIFT USING ANY OF THE ROLLERS. Remember when lifting to bend your knees and keep your back straight to prevent over stressing and possible injury to your back.
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Page 11: Securing Machine To Cart
Securing Machine to Cart The machine should be placed so that you have full access to all four sides of the machine. Ensure that the power and foot pedal cables are not in a hazardous position on the floor. Check the area to the rear of the machine where laminated items will exit. A flat surface is desired for items to exit onto. -
Page 12: Xm4400 Control Panel
XM4400 Control Panel Control panel – Top View Control panel - Front View The control panel for the XM4400 is located on the right hand side of the machine. The following paragraphs review each of the controls. Auto / Foot The Auto/Foot Switch changes the motor control modes. -
Page 13: Film Pre-Cautions
Film Pre-Cautions Below are several precautions which must be followed when handling film: 1. Adhesive side of the film must be oriented away (on the outside) from the laminating roll. Otherwise it will immediately bond to the roll, creating a major clean-up project. 2. -
Page 14: Machine Rollers, Bars And Supply Roll Locations
Machine Rollers, Idler Bars and Supply Roll Locations Web Path Diagram for Loading Laminate Laminate Roll Mask Roll Laminate Path Adhesive Path Adhesive Roll Laminate Roll... -
Page 15: Loading Laminate Film
Loading Film Each roll of material comes with an extra 5 feet of material that allows for proper loading without wasting the purchased material. Before starting the loading process, remove tray from the machine. Step 1: • Match the colored dots on the end of each supply roll with the corresponding dots on the side of the machine. - Page 16 Loading Film (Continued) Step 3: • Make certain the lower film is tight. If necessary, rotate the supply roll backwards to tighten. • Grasp the film from the upper supply roll, and adhere it to the exposed adhesive on the lower supply roll. For best results, adhere the top film 1 inch below the round steel idler bar.
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Page 17: Troubleshooting Tip For Loading Laminate
5. Remove the excess material. Caring for your rollers The XM4400 System rollers are of high quality and durability, however, to prevent non-warranty damage, please observe the following precautions. 1. Clean only when needed, with recommended cleaning solution. Isopropyl alcohol rubbed lightly on the rollers is good cleaning solution. -
Page 18: Laminating Items
Feeding Items into Machine The initial feeding of an item into the machine is the most important part of the process. If an item enters the machine on an angle, or with wrinkles in the leading edge, the output may end up with wrinkles. -
Page 19: Cutting Laminate
Cutting Material To cut the material off after your document(s) have passed through the machine, please follow the instructions below: 1. Place the document over the edge of the output side of the machine housing. 2. Using the handheld cutter [3351], place the cutter onto the edge of the material at the point you wish to cut off the excess. -
Page 20: Laminating Multiple Items
Feeding multiple items You can feed as many small items into the machine next to one another as you are capable of handling, however, all items for side-by-side laminating must be the same thickness. If you are feeding items with a combined width narrower than that of the film and of the same thickness, you can feed them side-by-side to prevent wasting material. -
Page 21: Machine Troubleshooting
Machine Troubleshooting SYMPTOM POSSIBLE PROBLEM TEST/ACTION Long documents are not Feed tray not installed correctly. Verify tray is completely installed. aligned with film layers after Verify supply rolls are laminating. completely seated at base of grooves in side plate. Handheld Cutter does not cut Clean adhesive buildup from blade using isopropyl alcohol. - Page 22 This is static electricity, machine and contact caused by friction between Xyron at 1 800 793-3523. the plastic film and the machine, and is not a cause for concern. This phenomenon can be seen more often in dry and warm climates.
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Page 23: Machine Exploded View
XM4400 MACHINE EXPLODED VIEW MAINTENANCE SCHEDULE • Clean the rolls Daily • Inspect the electrical cord for damage • Inspect the optional footswitch for damage • Check the chain tension Monthly • Inspect the area around the laminator for possible hazards [i.e. dust buildup, combustible items, objects on floor, etc…]... -
Page 24: Machine Cleaning Points
MACHINE CLEANING POINTS CLEANING INSTRUCTIONS 1. Clean only when needed, with recommended cleaning solution. Isopropyl alcohol is recommended. 2. Be careful with knives near the rollers. Cutting a roller will cause repeating marks in the rollers, and is non warranty damage. 3. -
Page 25: Replacing Supply Rolls
REPLACING SUPPLY ROLLS 1 - Insert New Rolls Before starting this process make sure the power switch is in the off position, the auto/foot switch is set to foot and the directional switch set to forward. Locate the colored dots on the supply roll ends. Each roll will be designated as top or bottom. -
Page 26: Technical Support
PRODUCT WARRANTY Xyron, Inc. warrants that the Xyron XM4400 is free from defects in material and workmanship for a period of one (1) year from the date of purchase. Xyron, Inc. will repair or replace a defective product or part without charge provided it is returned to the address below, freight prepaid with proof of purchase.