Acer X1160' Service Manual
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Acer X1160' Service Manual

X1160 series; x1260 series
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See also: User Manual

SERVICE MANUAL

X1160 Family
X1260 Family
Date
2007.08.27
2008.07.09
2008.08.25
2008.10.10
2008.12.12
Copyright Dec.2008. All Rights Reserved P/N: 36.88T03G001
SI :
X1160 Family/X1260 Family
X1160/X1160 refresh/X1160Z/X1160Z refresh/X1160P/X1160PZ
X1260/X1260 refresh/X1260K refresh/X1260P
Revise Version
V1.0
V2.0
V3.0
V4.0
V5.0
TSE:
Description
Initial Issue
Add X1160 Refresh/X1260 Refresh
Add X1160Z/X1160Z Refresh
Add X1260K Refresh
Add X1160P/X1160PZ/X1260P
Check:
Approved:

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Summary of Contents for Acer X1160'

  • Page 1: Service Manual

    SERVICE MANUAL X1160 Family/X1260 Family X1160 Family X1160/X1160 refresh/X1160Z/X1160Z refresh/X1160P/X1160PZ X1260 Family X1260/X1260 refresh/X1260K refresh/X1260P Date Revise Version Description 2007.08.27 V1.0 Initial Issue 2008.07.09 V2.0 Add X1160 Refresh/X1260 Refresh 2008.08.25 V3.0 Add X1160Z/X1160Z Refresh 2008.10.10 V4.0 Add X1260K Refresh 2008.12.12 V5.0 Add X1160P/X1160PZ/X1260P Copyright Dec.2008.
  • Page 2 X1160 Family/X1260 Family Confidential...
  • Page 3 Preface This manual is applied to X1160 Family/X1260 Family projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products.

  • Page 4: Table Of Contents

    Table of Content Chapter 1 Introduction Highlight Compatible Mode Product Overview Chapter 2 Disassembly Process Equipment Needed & Product Overview Disassemble Lamp Cover Module Disassemble Lamp Module Disassemble Top Cover Module Disassemble Top Shielding Disassemble Front Cover Module Disassemble Main Board Module & Back Cover Module Disassemble Color Wheel Module Disassemble Engine Module Disassemble DMD Board and DMD Chip...
  • Page 5 Assemble Bottom Cover Module 2-19 Assemble LVPS Module 2-20 Assemble Lamp Driver Module 2-21 Assemble Interrupt Switch Module 2-22 Assemble Fan Module & Blower Module 2-23 Assemble Speaker Module (For X1260 Family only) 2-24 Assemble DMD Board and DMD Chip 2-25 Assemble Engine Module 2-26...
  • Page 6 Calibration Video Performance Optical Performance Measure 4-11 Other 4-12 Chapter 5 Firmware Upgrade Equipment Needed DLP Composer Lite Setup Procedure USB Driver Upgrade Procedure Firmware Upgrade Procedure Waveform Download Chapter 6 EDID Upgrade EDID Introduction Equipment Needed Setup Procedure EDID Key-In Procedure Default Language Reset Appendix A Exploaded Overview...

  • Page 7: Chapter 1 Introduction

    Chapter 1 Introduction 1-1 Highlight Item Description Dimensions (LxWxH) - 267 mm x 187 mm x 80 mm Weight - <5 lbs - 7 degree with elevator mechanism (for X1160/X1260/ X1160Z) Tilt Angle - 3 degree with elevator mechanism (for X1160 refresh /X1260 refresh/X1160Z refresh/X1260K refresh/X1160P/X1160PZ/X1260P) - Universal AC 100 –...
  • Page 8 Item Description Engineering Spec: - 1700 ANSI Lumens (Typical) (for X1160/X1260/X1160Z) - 1445 ANSI Lumens (Minimum) (for X1160/X1260/X1160Z) - 1800 ANSI Lumens (Typical) ( for X1160 refresh/X1260 refresh/X1160Z refresh/X1260K refresh) - 1600 ANSI Lumens (Minimum) (for X1160 refresh /X1260 refresh/X1160Z refresh/X1260K Brightness refresh) - 2100 ANSI Lumens (Typical) (for X1160P/X1260P/...
  • Page 9 Item Description - F# 2.41 ,f = 21.79mm, Fix lens (For X1160 refresh /X1160/ X1160P) Projection lens - F# 2.41~2.55, f = 21.79~23.99 mm, 1.10X Mechanical Zoom Lens (For X1260 refresh/X1260/X1160Z/X1160Z refresh/X1260K refresh/ X1160PZ/X1260P) - 3500 hours min, 50% survival rate Lamp life - 4000 hours, 50% survival rate (Eco power Mode) System controller...
  • Page 10 Item Description - Standards : ● NTSC (3.58/4.43) Video compatibility ● PAL (B/D/G/H/I/M/N) ● SECAM (B/D/G/K/K1/L) ● HDTV - 480i, 576i, 480p, 576p, 720p, 1080i - 225W Max - Standby < 8W at AC 110V (for X1160/X1260/X1160Z) - Standby < 5W at AC 110V Power consumption (for X1160 refresh/X1260 refresh/X1160Z refresh) - 250W Max.

  • Page 11: Compatible Mode

    1-2 Compatible Mode VGA Analog - PC Signal Compatibility Resolution V-Sync [Hz] H-Sync [KHz] 640x480 31.50 640x480 37.90 640x480 37.50 640x480 43.30 720x400 31.50 720x400 37.90 800x600 35.10 800x600 37.90 800x600 48.10 SVGA 800x600 46.90 800x600 53.70 832x624 49.70 1024x768 48.40 1024x768 56.50...
  • Page 12 Compatibility Resolution V-Sync [Hz] H-Sync [KHz] 640x480 31.40 640x480 66.6(67) 34.90 800x600 37.90 PowerBook G4 1024x768 48.40 1152x870 68.70 1280x960 75.00 (For X1260 Family) i Mac DV(G3) 1024x768 60.00 SXGA+ 1400x1050 63.98 (For X1260 Family) VGA Analog - Extended Wide timing Compatibility Resolution V-Sync [Hz]...

  • Page 13: Product Overview

    Product Overview Projector Outlook Front /Upper side Item Description Item Description Zoom ring (X1160Z/X1160Z Power button and Power Indicator refresh/X1160P/X1160PZ/ X1260 Family) Focus ring Remote controller Zoom lens Remote control receiver Lens cap X1160 Family/X1260 Family Confidential...
  • Page 14 Rear side Item Description Item Description PC analog signal/HDTV/component KensingtonTM lock port video input connector RS232 connector (Only for X1260 refresh/ S-Video input connector X1260/X1260K refresh/X1260P) Monitor loop-through output Composite video input connector connector (VGA-Out) (Only for X1260 refresh/ X1260/X1260K refresh/X1260P) Audio input connector (Only for X1260 re- USB connector fresh/X1260/X1260K refresh/X1260P)
  • Page 15 Remote Control and Control Panel Layout Item Icon Function Description Infrared transmitter Sends signals to the projector. Power/Power LED Power button and Power Indicator LED. POWER Refer to the “Turning the Projector On/Off” section. • Press “MENU” to launch the Onscreen display (OSD) menu, back to the previous step for the OSD menu MENU operation or exit the OSD menu.
  • Page 16 Composite and HDTV sources. Momentarily turns off the video. Press “HIDE” to hide the HIDE image, press again to display the image. Empowering Unique Acer functions: eView, eTimer Management. FREEZE To pause the screen image. X1160 Family/X1260 Family Confidential 1-10...
  • Page 17 Connecting the Projector Item Description Item Description Power cord S-Video cable VGA cable Audio cable jack/jack Composite video cable RS232 cable USB cable Note: To ensure the projector works well with your computer,please make sure the timing of the display mode is compatible with the projector. X1160 Family/X1260 Family Confidential 1-11...
  • Page 18 X1160 Refresh/X1160/X1160Z Refresh/X1160Z (there is only one fan) Main Board XTAL 20MHz CDCDLP223 100MHz 20MHz 320MHz 512Mbits Front IR Flash DRAM CDCD5704 DMD Board For Option 8 bits 400MHz D C 3. 3V VGA Graphics VGA IN Port Display AD9883A Component 24bits 0.55"...
  • Page 19 X1160P/X1160PZ (there are two fans) X1160 Family/X1260 Family Confidential 1-13...
  • Page 20 X1260 Refresh/X1260 (there is only one fan) X1160 Family/X1260 Family Confidential 1-14...
  • Page 21 X1260K Refresh/X1260P (there are two fans) X1160 Family/X1260 Family Confidential 1-15...
  • Page 22 Bottom Cover Dimension X1160 Family/X1260 Family Confidential 1-16...

  • Page 23: Disassembly Process

    Chapter 2 Disassembly& Assembly Process 2-1 Equipment Needed & Product Overview 1. Screw Bit (+) :107 2. Hex Sleeves 5mm 3. Screw Bit (+) :102 4. Screw Bit (-) :102 5. Long Nose Nipper 6. Tweezers unit X1160 Family/X1260 Family * Before you start: This process is protective level II.

  • Page 24: Disassemble Lamp Cover Module

    2-2 Disassemble Lamp Cover Module 1. Unscrew 2 screws on the lamp cover module Lamp Cover Module 2-3 Disassemble Lamp Module 1. Unscrew 2 screws on the lamp module Lamp Module X1160 Family/X1260 Family Confidential...

  • Page 25: Disassemble Top Cover Module

    2-4 Disassemble Top Cover Module 1. Unscrew 2 screws on the unit base 2. Use the tweezers to scratch sharply on the both side Note:You’d better drop out two tenons in the back side before disassemble the top cover module.(As the red square) And then the rest of the two tenons will be spontaneously fall.(As the green square) Top Cover Module...

  • Page 26: Disassemble Top Shielding

    2-5 Disassemble Top Shielding 1. Unscrew 7 screws on the top shielding 2-6 Disassemble Front Cover Module 1. Unscrew 1 screw on front cover module (Only for X1260/X1260 Refresh/X1260 Refresh/X1260P) 2. Press four tenons to disassemble the front cover module - First,disassemble right side of front cover: Push the top side of bottom cover to right and push the top side of the front cover to...
  • Page 27 - The left side of the front cover is the same as the right side Note: Avoid to touch the lens when you disassemble the front cover. Front Cover Module X1160 Family/X1260 Family Confidential...

  • Page 28: Disassemble Main Board Module & Back Cover Module

    2-7 Disassemble Main Board Module & Back Cover Module 1. Unscrew 3 screws and 5 connectors on main board module & back cover module(X1160/X1160 Refresh/X1160Z/ X1160Z refresh/X1160P/X1160PZ) For (X1160/X1160 Refresh/X1160Z/ X1160Z refresh/X1160P/X1160PZ) Note: there is 1 connector under the Main Board Unscrew 3 screws and 6 connectors on main board module &...
  • Page 29 Note:Speaker Cable(only for X1260/X1260 Refresh/X1260K Refresh/X1260P)& Fan Cable must be fixed on Main Board by film tape to avoid to stretch into the Fan. 2. Unscrew 1 screw on main board module & back cover module X1160 Family/X1260 Family Confidential...
  • Page 30 Note:Use the Long Nose Nipper to lock the hex screw nut. 3. Unscrew 2(4 for X1260/X1260 Refresh/ For (X1160/X1160 Refresh/ X1160Z/X1160Z refresh/ X1260K Refresh/X1260P) hex screws on X1160P/X1160PZ) main board module & back cover module For (X1260/X1260 Refresh/X1260K Refresh/X1260P) Main Board Module Back Cover Module X1160 Family/X1260 Family Confidential...

  • Page 31: Disassemble Color Wheel Module

    2-8 Disassemble Color Wheel Module 1. Unscrew 1 screw on Mylar 2. Unscrew 2 screws on Color Wheel Module 3. Unscrew 1 screw on Photo Sensor to disassemble Color Wheel Module and Photo Sensor X1160 Family/X1260 Family Confidential...

  • Page 32: Disassemble Engine Module

    2-9 Disassemble Engine Module 1. Unscrew 4 screws on engine module 2. Unscrew 2 screws on engine module to disassemble the zoom ring and zoom ring holder (only for X1260Family/ X1160Z/X1160Z refresh/X1160PZ) (only for X1260 Family/X1160Z/ X1160Z refresh/X1160PZ) 3. Unscrew 3 screws on focus ring Zoom Ring Holder and Zoom Ring (only for X1260 Family/X1160Z/X1160Z refresh/X1160PZ) Focus Ring...

  • Page 33: Disassemble Dmd Board And Dmd Chip

    2-10 Disassemble DMD Board and DMD Chip 1. Unscrew 2 screws on engine module, disassemble Heat Sink and DMD Board&DMD chip module 2. Unlock the lockhole by Screw Bit(-) to disassemble the DMD chip from the DMD board Note:It will be unlocked if the Screw Bit(-) turn reverse.

  • Page 34: Disassemble Speaker Module (For X1260 Family Only)

    2-11 Disassemble Speaker Module(For X1260/ X1260 Refresh/X1260K Refresh/X1260P) 1. Unscrew 1 screw and press 2 tenons to disassemble Speaker Module - Press the plastic of the speaker Holder and then use the tweezers to press the tenon 2. Press two tenons to disassemble the speaker from the speaker holder Speaker holder&Speaker Note:Avoid to press the speaker with great...

  • Page 35: Disassemble Fan Module & Blower Module

    2-12 Disassemble Fan Module and Blower Module 1. Unscrew 4 screws on the fan module to disassemble Fan Module. 2. Unscrew 3 screws on Blower Module and disassemble Blower Module. (only for X1160P/X1160PZ/X1260P/ X1260K refresh) Note: Avoid to press the middle of the Blower with great strength.

  • Page 36: Disassemble Interrupt Switch Module

    2-13 Disassemble Interrupt Switch Module 1. Unplug 1 connector and unscrew 1 screw and disassemble 1 film tape to Film tape disassemble interrupt switch module Note: Interrupt switch cable must be pass through a dent and a aperture.And use a film tape to fix the cable in the dent.

  • Page 37: Disassemble Lamp Driver Module

    2-14 Disassemble Lamp Driver Module 1. Unplug 1 connector and unscrew 1 screw on lamp driver module 2. Unplug 1 connector and unscrew 2 screws on lamp driver to lamp cable Note: The lamp driver to lamp cable must be pass through two Dents.(As the yellow square) 3.

  • Page 38: Disassemble Lvps Module

    2-15 Disassemble LVPS Module 1. Unscrew 1 ground screw (As red circle) 2. Unscrew 1 screw on LVPS module (As yellow circle) 3. Disassemble LVPS BRKT 4. Unscrew 3 screws on LVPS module(As green circle) LVPS BRKT 5. Disassemble LVPS module LVPS Module X1160 Family/X1260 Family Confidential...

  • Page 39: Disassemble Bottom Cover Module

    2-16 Disassemble Bottom Cover Module 1. Unscrew 1 screw on bottom cover module 2. Disassemble 1 EMI tape 3. Disassemble the bottom cover shielding from bottom cover module 4. Press two tenons to disassemble the ROD DUCT - Pull aside the iron sheet with Tweezers to disassemble the ROD DUCT Note: Due to the iron sheet was out of shape,so we must turn it back before assemble the ROD...

  • Page 40: Rod Adjustment

    2-17 Rod Adjustment 1. environment adjustment - The distance between the engine and the Screw 2 screen is 1.7 M - This process should be done at a dark Screw 1 environment. (under 5 Lux) 2. Procedure adjustment - Change the screen to “white screen.” - Adjust the screws by using the rod on the engine module to readjust the image.

  • Page 41: Re-Write Lamp Usage Hour

    2-18 Re-write Lamp Usage Hour Check the lamp usage hour - Take X1260 for example,X1160/X1160 Refresh/X1260 Refresh/X1160Z/X1160Z Refresh/X1260K Refresh/X1260P is the same as X1260 1. Get into service mode. - press (power > left > left > menu) to get into service mode.

  • Page 42: X1160 Family/X1260 Family Confidential

    2-19 Assemble Bottom Cover Module ROD DUCT 1. Fasten two tenons to assemble ROD DUCT 2. Assemble the bottom cover shielding on bottom cover module Bottom Cover Module 3. Stick 1 EMI tape 4. Screw 1 screw on bottom cover module X1160 Family/X1260 Family Confidential 2-20...

  • Page 43: Assemble Lvps Module

    2-20 Assemble LVPS Module 1. Screw 3 screws on LVPS module (As green circle) 2. Screw 1 screw to assemble LVPS BRKT LVPS BRKT (As yellow circle) LVPS Module 3. Screw 1 ground screw (As red circle) X1160 Family/X1260 Family Confidential 2-21...

  • Page 44: Assemble Lamp Driver Module

    2-21 Assemble Lamp Driver Lamp Driver Holder Module Lamp Driver Module 1. Screw 4 screws to assemble lamp driver module on lamp driver holder 2. Plug 2 connectors to assemble 3PIN and 3 PIN&5 PIN Cable 5PIN cable Note:The 3 PIN and 5 PIN cable must be pass through a Dent.(As the yellow square) 3.

  • Page 45: Assemble Interrupt Switch Module

    2-22 Assemble Interrupt Switch Module 1. Plug 1 connector and screw 1 screw and stick 1 film tape on interrupt switch module Note: Interrupt switch cable must be pass through a dent and a aperture.And use a film tape to fix the cable in the dent Film tape Dent Aperture...

  • Page 46: Assemble Fan Module

    2-23 Assemble Fan Module 1. Screw 4 screws to assemble the Fan Module Note: Avoid to press the middle of the Blower with great strength. 2.Screw 3 screws to assemble the Blower Module (only for X1160P/X1160PZ/ X1260P/X1260K refresh) X1160 Family/X1260 Family Confidential 2-24...

  • Page 47: Assemble Speaker Module (For X1260 Family Only)

    2-24 Assemble Speaker Module(For X1260/ X1260 Refresh/X1260K Refresh/X1260P) 1. Fasten two tenons to assemble the speaker on the speaker holder Note:Avoid to press the speaker with great strenth. 2. Fasten 2 tenons(as the red square) and screw 1 (as red circle) screw to assemble Speaker Module X1160 Family/X1260 Family Confidential 2-25...

  • Page 48: Assemble Dmd Board And Dmd Chip

    2-25 Assemble DMD Board and DMD Chip 1. Lock the lockhole by Screw Bit(-) to assemble the DMD board on the DMD chip Note:It will be locked if the Screw Bit(-) turn obverse. 2. Assemble all components of DMD parts. 3.

  • Page 49: Assemble Engine Module

    2-26 Assemble Engine Module 1. Screw 3 screws on focus ring 2. Screw 2 screws on engine module to assemble the zoom ring and zoom ring holder(only for X1260 Family/ X1160Z/X1160Z refresh/X1160PZ) Zoom Ring Holder and Zoom Ring (only for X1260 Family/X1160Z/X1160Z refresh/X1160PZ) (only for X1260 Family/ X1160Z/X1160Z refresh/X1160PZ) 2.

  • Page 50: Assemble Color Wheel Module

    2-27 Assemble Color Wheel Module 1. Screw 1 screw to assemble the photo sensor on color wheel module 2. Screw 2 screws to assemble color wheel module 3. Screw 1 screw to assemble the mylar X1160 Family/X1260 Family Confidential 2-28...
  • Page 51 2-28 Assemble Main Board Module & Back Cover Module 1. Screw 2(4 for (X1260/X1260 Refresh/ X1260K Refresh/X1260P) hex screws to assemble main board module & back cover module Back Cover Module For X1160/X1160 Refresh/X1160Z/X1160Z Refresh/ X1160P/X1160PZ 2. Screw 1 screw on main board module & back cover module For (X1260/X1260 Refresh/X1260K Refresh/X1260P) X1160 Family/X1260 Family Confidential...

  • Page 52: Assemble Main Board Module & Back Cover Module

    3. Screw 3 screws and 5 connectors to assemble main board module & back cover module (X1160/X1160 Refresh/ Main Board Module&Back Cover Module X1160Z/X1160Z Refresh/X1160P/ X1160PZ) For (X1160/X1160 Refresh/X1160Z/X1160Z Refresh/ X1160P/X1160PZ) Note:there is 1 connector under main board Screw 3 screws and 6 connectors to assemblen main board module &...

  • Page 53: Assemble Front Cover Module

    2-29 Assemble Front Cover Module 1. Fasten four tenons to assemble the Front Cover Module front cover module - First,assemble the left side of the front cover: Fasten one tenon on bottom side,then fasten the tenon on top side of the bottom cover. - Assemble the right side of the front cover as the left side X1160 Family/X1260 Family Confidential...

  • Page 54: Assemble Top Shielding

    Note:Avoid touching lens when disassemble the front cover. 2. Screw 1 screw on front cover module (for X1260/X1260 Refresh/X1260K Refresh/X1260P) 2-30 Assemble Top Shielding 1. Screw 7 screws on the top shielding Top Shielding X1160 Family/X1260 Family Confidential 2-32...

  • Page 55: Assemble Top Cover Module

    2-31 Assemble Top Cover Module 1. Assemble the top cover module on the model 2. Screw 2 screws on the unit base Top Cover Module X1160 Family/X1260 Family Confidential 2-33...

  • Page 56: Assemble Lamp Module

    2-32 Assemble Lamp Module 1. Assemble the lamp module on the model Lamp Module 2. Screw 2 screws on the lamp module 2-33 Assemble Lamp Cover Module 1. Assemble the lamp cover module Lamp Cover Module 2. Screw 2 screws on the lamp cover module X1160 Family/X1260 Family Confidential...

  • Page 57: Chapter 3 Troubleshooting

    Chapter 3 Troubleshooting 3-1 LED Lighting Message Power LED Message Blue Input Power Plug Flash ON to OFF 100ms Standby Power button ON Lamp retry Quick Flashing Power off (Cooling Quick Flashing state) Power button OFF: Cooling completed; Standby Mode Error (Thermal Failure) Quick Flashing RED and Steady BLUE by returns Error (Fan lock)

  • Page 58: Main Procedure

    3-2 Main Procedure Procedure Symptom - Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover and Interrupt Switch - Ensure all connectors are securely connected and aren’t No Power broken - Check Lamp Driver - Check LVPS - Check Main Board - Check Power LED status...
  • Page 59 Procedure Symptom - Ensure all connectors are securely connected and aren’t bro- - Check Lamp Module No Light On - Check Lamp Driver - Check LVPS - Check Main Board - Check Color Wheel Mechanical Noise - Check Fan Module - Check if the Main Board and the DMD Board are assembled properly Line Bar/Line Defect...
  • Page 60 Procedure Symptom - Ensure the projection screen without dirt - Ensure the projection lens is clean Poor Uniformity/ - Ensure the Brightness is within spec Shadow - Check rod alignment - Check Engine Module - Ensure the projection screen without dirt - Ensure the projection lens is clean Dead Pixel/Dust - Clean DMD Chip and Engine Module...
  • Page 61 Procedure Symptom - An unique Universal Password is which was printed on the Security Card. This password is a back door of Administrator Password which will be accepted by projector anytime. - How to get the Universal Password? (1) Click the “AcerSNID” (2) Input SNID number.(SNID number is on the Security Card) Forgetting Password...

  • Page 62: Beep Sound

    3-3 Beep Sound Power on (as soon as power button So(0.3s) pressed) Power on (lamp lighting failed) 2 x {So(0.1s) – Off(0.1s)} per lighting failure 12s interval for each trial lighting. Max 4 times of trial Power on (lens cap was not opened, for 2 x {So(0.1s) –...

  • Page 63: Function Test & Alignment Procedure

    Chapter 4 Function Test & Alignment Procedure 4-1 Test Equipment Needed - IBM PC with SVGA/XGA resolution - DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video” , “Composite” and "HDMI". - HDTV Source (480P, 720P, 1080i) - Minolta CL-100 - Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator) - After changing parts, check the information below.

  • Page 64: Test Condition

    4-4 Test Condition - Circumstance brightness: Dark room less than 5.0 lux. - Inspection distance: 1.8m~2.5m functional inspection. - Screen size: 60 inches diagonal - After repairing each unit, it should be burn-in (refer to the table below) Symptom Run-in Time Normal repair 2 hours 4 hours...

  • Page 65: Test Inspection Procedure

    4-5 Test Inspection Procedure Change parts/ Color Lamp Lamp Engine EDID Update Wheel Module Driver Version Update Color Wheel Index Calibration Video Calibration Reset lamp hour OSD Reset EDID Re-write Lamp Hour Usage Reset Default Language (for refresh models and X1160P/X1160PZ/X1260P) Rod Adjust Waveform Download(for...
  • Page 66 - If not re-adjust by the following steps: (1) Select "Frequency" function to adjust the total pixel number of pixel clock in one line period. (2) Select "Tracking" function and use right or left arrow key to adjust the value to minimize video flicker.
  • Page 67 3. Blemish (Dark) Procedure - Test equipment: video generator. - Test signal: analog 1024x768@60Hz. - Test Pattern: blue 60 Blue 60 Inspection item - Dark blemish check. (dirty) Criteria -The dark blemish is unacceptable when it is more than four on blue 60 pattern - Ref.
  • Page 68 - Adjacent pixel with each other is unacceptable. - Ref.Defect specification table Note: The defect criteria follows TI specification. 6. Focus test Procedure - Test equipment: video generator. - Test signal: analog 1024 x 768@60Hz - Test Pattern: full screen or MEME Sony Inspection item - Focus check Full screen...

  • Page 69: Calibration

    right sides should not over 8 color levels.) - Grey level should not have abnormal color or heavy lines. - The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable 4-7 Calibration 1.
  • Page 70 color should appear normal and sort in right order. - Color levels should be sufficient and normal. (the unidentified color levels on both left and right sides should not over 8 color levels.) - Gray level should not have abnormal color or heavy lines.

  • Page 71: Video Performance

    right sides should not over 8 color levels.) - Grey level should not have abnormal color ot heavy lines. Defect specification table Order Symptom Pattern Criteria Black pattern Bright pixel ( dots) A+B=0 ( IRE=O) A+B=6 Dark pixel (dots) White pattern A+B=1 Unstable pixel (dots) Any pattern...
  • Page 72 - Check the sound from speakers. 2. S-Video Procedure - Test equipment: DVD player - Test signal: S-Video Inspection item - Video performance test Inspection Distance - 1.8M ~2.5M Criteria - Check any abnormal color, line distortion or any noise on the screen.

  • Page 73: Optical Performance Measure

    4-9 Optical Performance Measure Inspection Condition - Environment luminance: 5 Lux - Product must be warmed up for 3 minutes - Distances from the screen: <Max. zoom & 60 inches diagonal> 1.8 M - Screen Size: 60 inches diagonal - Reset to default before measurement 1.

  • Page 74: Other

    3. Ful On/Full Off Contrast Procedure - Full white pattern & full black pattern - Use CL100 to measure brightness values of full white pat- tern P5 & full black pattern B5 ( see image: full white) - Follow Contrast formula to calculate contrast values. ☼...
  • Page 75 Factory Default - The factory settings (with appropriate centering, size, geometry distortion, etc.) shall be displayed upon “Recall” is selected from OSD Display Size - All preset modes shall expand to full screen size using OSD Hori- zontal and Vertical Size controls Display Data Channel (DDC) - The purpose of the DDC test is to verify the DDC1/DDC2B operation...

  • Page 76: Firmware Upgrade

    Chapter 5 Firmware Upgrade 5-1 Equipment Needed Software : (DDP 2230- USB) - DLP Composer - Firmware - Library file (library file has to put in PC and set right path in step of 5-4-4 Firmware Upgrade Procedure) Hardware : - Projector - Power cord (42.53506G002) - USB Cable (42.87304G001)

  • Page 77: Dlp Composer Lite Setup Procedure

    5-2 DLP Composer Lite Setup Procedure 1. Choose “DLP Composer Lite V7.1 Setup” Program. 2. Click “Next” button. 3. Read “License Agreement”. - Choose “I accept and agree to be bound by all the terms and conditions of this License Agreement”. 4.
  • Page 78 6. Click “Next”. 7. Click “Next”. 8. Writing system registry values. 9. Click “Finish”. X1160 Family/X1260 Family Confidential...

  • Page 79: Usb Driver Upgrade Procedure

    5-3 USB Driver Upgrade Procedure 1. set up - Plug Power Cord in projector. - Link PC USB port and projector USB port by USB Cable. 2. Execute Program (1) “Found new hardware wiszard” will be appearred on the screen. (2) Select “Install the software automatically (Recommended)”.

  • Page 80: Firmware Upgrade Procedure

    5-4 Firmware Upgrade Procedure - Take X1160 for example, X1260/X1160 Refresh/ X1260 Refresh/X1160Z/X1160Z Refresh/ X1260K Refresh/X1160P/X1160PZ/X1260P is the same as X1160 Set-up - Hold on “Power” and plug in Power Cord - Once the Power LED lights on Blue&Red at the same time.
  • Page 81 5. Select “Edit\preferences\Communications” - Choose “USB.” - Click “OK”. Choose “Flash Loader”. - Click “Browse” to search the firmware file 7. Select the item “skip Boot Loader Area” (select 16KB). - Click “Reset Bus” to erase the flash memory. 8. If the firmware is ready, click “start download” to process the firmware upgrade.
  • Page 82 9. When firmware upgrade process is finished, the unit return to stand-by status The LED Power lights on and appears Red. -Unplug USB cable and Power Cord and replug Power cable. 10.Restart the unit and get into the service mode to check the firmware version. (To get into service mode, please refer to Chapter 4 Funcation Test and Alignment Procedure.)

  • Page 83: Waveform Download

    5-5 Waveform Download (for refresh models and X1160P/ X1160PZ/X1260P) (1) Hold on “Power“ button then plug in the Power Cord Note: At this moment ,Power LED flash in blue and red about 2 seconds until Power LED flash in blue only for 2 seconds, please release the power botton (2) After flashing, LED is in steady condition and you can judge the actions as the following table: Power LED status...

  • Page 84: Edid Upgrade

    Chapter 6 EDID Upgrade 6-1 EDID Introduction Extended Display Identification Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image size, color characteristics, factory pre-set timings, frequency range limits, and character strings for the monitor name and serial number.

  • Page 85: Equipment Needed

    6-2 Equipment Needed Software - EDID Program (Generic V0.51) - EDID File *.ini Hardware - Projector - Generic Fixture (80.58704.001) for EDID Key-in (Fixture: JP3 must be closed) - Power cord(42.53506G002) - RS-232 Cable (pin to pin, F-M) - Monitor - PC - VGA cable(42.00201G001) - Power adapter for fixture (47.57702G001)

  • Page 86: Setup Procedure

    6-3 Setup Procedure To Analog Por RS232 Cable Connect all ports - Power adapter to fixture JP1 - Fixture P1 to PC COM1 Port - Fixture P2 to Projector analog port Adapter 6-4 EDID Key-In Procedure - Take X1160 for example,X1260 /X1160 Refresh / X1260 Refresh/X1160Z/X1160Z Refresh/X1260K Refresh/X1160P/X1160PZ/X1260P is the same as X1160...
  • Page 87 3. Programming (1) Key in the serial number into the barcode blank space. (2) In "Write Source Select" make a check in "Analog". (3) Click "Program". 4. Change the cable to Analog - Message box appears on the screen, then click "OK". 5.

  • Page 88: Default Language Reset

    6-5 Default Language Reset (for refresh models and X1160P/X1160PZ/X1260P) (1) Hold on “Power“ button, then plug in the Power Cord Note: At this moment, Power LED flashes in blue and red about 2 seconds until Power LED flashes in blue for 2 seconds, please release the power button. (2) After flashing, LED is in steady condition and you can judge the actions as the following table: Power LED status...
  • Page 89 Appendix A Assy Lamp Module X1160 X1160 Family/X1260 Family Confidential...
  • Page 90 item Description Parts Supply 52.83F12G001 LAMP RUBBER HD72 61.80L06G001 UVIR SPRING PLATE SUS301 80L 52.85902G012 LAMP CONTACT COVER RUBBER 300C 85.1A326G050 SCREW PAN HEAD MECH M2.6*5 BLACK 61.00061G001 LOCK SCREW PAN MECH M3*8.5-3.5 Ni 51.88T12G001 LAMP BOTTOM X1160 23.88T15G001 OSRAM P-VIP 150-180/1.0 E20.6 61.88T01G001 LAMP HOLDE OSRAM E206 X1160 61.88T10G001...
  • Page 91 ASSY MAIN-BD MODULE X1160 item Description Parts Supply 51.88T04G001 IO COVER X1160 61.88T16G001 SHIELDING MAIN-BD X1160 80.88T01G001 PCBA MAIN BOARD FOR X1160 85.005AGG075 SCREW HEX I/O #4-40*H5*L7.5 Ni NYLOK 85.1A123G060 SCREW PAN MECH M3*6 NI 41.88T02G001 EMI GASKET L180*W4*H1 41.82G03G001 EMI GASKET USB CONNECTOR EP719 86.0A123G024 HEX NUT M3*0.5P L2.4 Ni...
  • Page 92 ASSY ENGINE MODULE X1160 X1160 Family/X1260 Family Confidential...
  • Page 93 item Description Parts Supply 51.88T09G001 FOCUS RING X1160 85.WA321G050 SCREW PAN HEAD M1.7*5 BLACK ‘’ 85.1A126G060 SCREW PAN MECH M2.6*6 Ni 23.88T01G001 YO PROJECTION LENS YM09XS FOR X14 52.89F01G001 PROJECTION LENS RUBBER HD65 70.88T11GR11 ASSY NEW COLOR WHEEL MODULE X1 70.88T08G001 ASSY COLOR WHEEL MODULE X1160 61.88N13G001...
  • Page 94 ASSY ENGINE BOTTOM MODULE X1160 item Description Parts Supply 51.88N01G001 ENGINE BOTTOM COVER PC945,X15 23.88N02G001 YO MIRROR1 FOR X15 61.88N11G001 MIRROR SPRING SUS301,X15 52.88N05G001 RELAY RUBBER,X15 52.85808G001 PORON-LENS BLACK XB31 X1160 Family/X1260 Family Confidential...
  • Page 95 D.C. X1160 item Description Parts Supply 75.88T03G001 ASSY TOP COVER X1160 70.88T01G001 ASSY BOTTOM HOUSING MODULE X1160 85.1A323G080 SCREW PAN MECH M3*8 BLACK “GREEN” 70.88T02G001 ASSY LAMP MODULE X1160 51.88T05G001 LAMP COVER X1160 61.00061G001 LOCK SCREW PAN MECH M3*8.5-3.5 Ni X1160 Family/X1260 Family Confidential...
  • Page 96 ASSY BOTTOM HOUSING MODULE X1160 X1160 Family/X1260 Family Confidential VIII...
  • Page 97 item Description Parts Supply 70.88T09G001 ASSY HOUSING MODULE X1160 75.88T01G001 ASSY LVPS MATRITEK 160W XD1130 61.88T09G001 BRKT INLET X1160 85.1A123G060 SCREW PAN MECH M3*6 NI 51.88T03G001 FRONT COVER X1160 70.88T12GR01 ASSY ENGINE MODULE X1160(SERVI) 70.88T05G001 ASSY ENGINE MODULE X1160 70.88T03G001 ASSYMAIN-BD MODULE X1160 70.88T06G001 ASSY FAN SHIELDING X1160...
  • Page 98 ASSY LAMP DRIVER MODULE X1160 X1160 Family/X1260 Family Confidential...
  • Page 99 item Description Parts Supply 51.88T11G001 HOLDER LAMP DRIVER X1160 75.88T02G001 ASSY OSRAM LAMP DRIVER 160W(O6 MIC) 85.1A123G060 SCREW PAN MECH M3*6 NI 85.3A122G040 SCREW CAP MECH M2*4 Ni 42.00422G001 W.A 5P 150mm LAMP DRIVER TO MB X1160 C A B L E W. A . 2 P # 2 0 1 6 0 m m L A P S TO 42.81G01G001 BALLAST PD120 CABLE W.A.
  • Page 100 ASSY COLOR WHEEL MODULE X1160 X1160 Family/X1260 Family Confidential...
  • Page 101 item Description Parts Supply YO NA32R CW R90Y28G90C28W42B82 FOR 23.88T19G001 PCBA PHOTO SENSOR BOARD FOR 80.87Y04G001 PD7280 85.1A126G040 SCREW PAN MECH M2.6*4 Ni COLOR WHEEL SHOULDER 61.83628G001 SCREW,EzPro755 52.83615G001 COLOR WHEEL DISC RUBBER, EzPro755 61.88N10G001 COLOR WHEEL HOLDER SECC,X15 X1160 Family/X1260 Family Confidential XIII...
  • Page 102 ASSY MAIN-BD MODULE X1260 item Description Parts Supply 51.88T04G001 IO COVER X1160 61.88T16G001 SHIELDING MAIN-BD X1160 70.88T33GR01 ASSY MAIN BOARD MODULE X1160 80.89B01G001 PCBA MAIN BOARD FOR X1260 85.005AGG075 SCREW HEX I/O #4-40*H5*L7.5 Ni NYLOK 85.1A123G060 SCREW PAN MECH M3*6 NI 41.88T02G001 EMI GASKET L180*W4*H1 41.82G03G001...
  • Page 103 ASSY ENGINE MODULE X1260 X1160 Family/X1260 Family Confidential...
  • Page 104 item Description Parts Supply 51.88T09G001 FOCUS RING X1160 85.WA321G050 SCREW PAN HEAD M1.7*5 BLACK ‘’ 85.1A126G060 SCREW PAN MECH M2.6*6 Ni 23.88N01G001 YO PROJECTION LENS YM09X FOR X15 52.89F01G001 PROJECTION LENS RUBBER HD65 70.88T11GR01 ASSY COLOR WHEEL MODULE X1160(SERVICE) 70.88T08G001 ASSY COLOR WHEEL MODULE X1160 61.88N13G001 ROD COVER SUS301,X15...
  • Page 105 D.C. X1260 item Description Parts Supply 75.88T03G001 ASSY TOP COVER X1160 70.89B04G001 ASSY BOTTOM HOUSING MODULE X1260 85.1A323G080 SCREW PAN MECH M3*8 BLACK “GREEN” 70.88T02G001 ASSY LAMP MODULE X1160 51.88T05G001 LAMP COVER X1160 61.00061G001 LOCK SCREW PAN MECH M3*8.5-3.5 Ni X1160 Family/X1260 Family Confidential XVII...
  • Page 106 ASSY BOTTOM HOUSING MODULE X1260 X1160 Family/X1260 Family Confidential XVIII...
  • Page 107 item Description Parts Supply 70.88T09G001 ASSY HOUSING MODULE X1160 75.88T01G001 ASSY LVPS MATRITEK 160W XD1130 61.88T09G001 BRKT INLET X1160 85.1A123G060 SCREW PAN MECH M3*6 NI 75.89B01G001 ASSY FRONT COVER X1260 70.89B01G001 ASSY ENGINE MODULE X1260 70.89B06G001 ASSYMAIN-BD MODULE X1260 70.88T06G001 ASSY FAN SHIELDING X1160 85.1A326G060 SCREW PAN HEAD MECH M2.6*6 BLACK...

  • Page 108: Serial Number System Definition

    Appendix B I. Serial Number System Definition (For X1160/X1160Z/X1260,take X1260 for example) Serial Number Format for Projector EYJ5901001 742 00000 59 EYJ5901001 = Part Number excluded “dot” 742 = Week Code(ex:2007 = 7,forty-two weeks of the year = 42) 00000 = Serial Numbers 59 = Manufacturing Code 10 = Projector Version EX: EYJ5901001742000005910...
  • Page 109 II.Serial Number System Definition (For refresh models and X1160P/X1160PZ/X1260P, take X1260 Refresh for example) Serial Number Format for Projector EYJ7201007 819 00000 59 EYJ7201007= Part Number excluded “dot” 819 = Week Code(ex:2008 = 8,nineteen weeks of the year = 19) 00000 = Serial Numbers 59 = Manufacturing Code 2 = Projector Version...

  • Page 110: Pcba Code Definition

    III. PCBA Code Definition PCBA Code for Projector XXXXXXXXX EEEE Vendor Code Firmware Version Revision Date Code X1160 Family/X1260 Family Confidential...
  • Page 111 Appendix C RS232 function command summary table (for X1260/ X1260 Refresh/X1260K Refresh/X1260P) General command type (Projector “receives” commands) Code (character) Function feature OKOKOKOKOK Power On * 0 IR 001 Power On * 0 IR 002 Power Off * 0 IR 004 Keystone * 0 IR 006 Mute...
  • Page 112 Code (character) Function feature * 0 IR 031 Source * 0 IR 032 Video: Color saturation adjustment * 0 IR 033 Video: Hue adjustment * 0 IR 034 Video: Sharpness adjustment * 0 IR 035 Query Model name * 0 IR 036 Query Native display resolution * 0 IR 037 Query company name...

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