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Napoleon High Country NZ3000 Installation And Operating Instructions Manual

Solid fuel burning zero clearance appliance
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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
THIS FIREPLACE HAS BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES LTD. AS PER THE STANDARDS: CAN/ULC S610, UL 127 FOR FACTORY BUILT
FIREPLACES AND TO ULC S639 FOR STEEL LINER ASSEMBLIES FOR SOLID FUEL BURNING MASONRY FIREPLACES. CERTIFIED UNDER USA ENVIRONMENTAL
NZ3000
SOLID FUEL BURNING
ZERO CLEARANCE
APPLIANCE

SAFETY INFORMATION

WARNING
!
If the information in these instructions are not followed
exactly, a fi re or explosion may result causing property
damage, personal injury or death.
Please read entire manual before you install and use your
heater.
This heater has not been tested with an unvented gas log set.
To reduce risk of fi re or injury, do not install an unvented gas
log set into the heater.
- This heater can be very hot when burning.
- Combustible materials such as fi rewood, wet clothing, etc.
placed too close can catch fi re.
- Children and pets must be kept from touching the heater when
it is hot.
- The chimney must be sound and free of cracks. Before
installing this unit, contact the local building or fi re authority
and follow their guidelines.
- Operate only with the doors tightly closed.
- Burn wood behind the log retainer directly on the fi rebricks.
- Do not use an elevated grate or otherwise raise the fi re.
- This heater is designed to burn natural wood only. Higher
effi ciencies and lower emissions generally result when burning
air dried seasoned hardwoods, as compared to softwoods or to
green or freshly cut hardwoods.
- Do not start a fi re with chemicals or fl uids such as gasoline,
engine oil, etc.
- Do not burn treated wood, coal, charcoal, coloured paper,
cardboard, solvents or garbage.
- Do not let the heater become hot enough for any part to glow
red.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
PROTECTION AGENCY (EPA).
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
1.26
W415-0711 / B / 11.23.10
1

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Summary of Contents for Napoleon High Country NZ3000

  • Page 1: Safety Information

    INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS THIS FIREPLACE HAS BEEN TESTED AND LISTED BY INTERTEK TESTING SERVICES LTD. AS PER THE STANDARDS: CAN/ULC S610, UL 127 FOR FACTORY BUILT FIREPLACES AND TO ULC S639 FOR STEEL LINER ASSEMBLIES FOR SOLID FUEL BURNING MASONRY FIREPLACES.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS SPECIFICATIONS GENERAL INSTRUCTIONS EPA COMPLIANCE RATING PLATE INFORMATION HI-EFFICIENCY HEATING 2.6.1 HOT AIR GRAVITY VENT SYSTEM (NZ220) 2.6.2 CENTRAL HEATING SYSTEM (NZ62CH) 2.6.3 BLOWER CIRCULATION (NZ64) INSTALLATION PLANNING APPLIANCE PLACEMENT OUTSIDE COMBUSTION AIR FLOOR PROTECTION 3.3.1 EMBER STRIP AND HEARTH EXTENSIONS...

  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS ALLOWED BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE WARNOCK HERSEY LISTING AND MAY VOID THE PRODUCT WARRANTY.

  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. •...

  • Page 5: Dimensions

    DIMENSIONS 21" /16" /4" 9 /16" 1 /4" ELECTRICAL INLET 1 /4" /2" 5" 1 /8" 40" AIR INLET ON LEFT SIDE 42" SPECIFICATIONS WIDTH 42" DEPTH 29 1/4" FLUE CENTER LINE TO REAR 15 9/16 FLUE CENTER LINE TO SIDE 21"...

  • Page 6: General Instructions

    GENERAL INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE, CONTACT THE LOCAL BUILDING OR FIRE AUTHORITY AND FOLLOW THEIR GUIDELINES. THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. FOLLOW THE INSTALLATION DIRECTIONS. DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS (EX.

  • Page 7: Rating Plate Information

    RATING PLATE INFORMATION Rating plate is located behind the appliance faceplate. W415-0711 / B / 11.23.10...

  • Page 8: Hi-Efficiency Heating

    HI-EFFICIENCY HEATING To operate this hi-effi ciency appliance as a basic system, the blower is not required, however, to enhance its effi ciency a blower is recommended. 2.6.1 HOT AIR GRAVITY VENT SYSTEM (NZ220) ALL HOT AIR GRAVITY VENTS MUST BE INSULATED. May be used to distribute heat to an adjoining room (located either above, or beside the room containing the...

  • Page 9: Central Heating System (Nz62Ch)

    2.6.2 CENTRAL HEATING SYSTEM (NZ62CH) May be used to heat rooms up to 50 feet from the appliance. A wall mounted thermostat located in the room to be heated controls the blower supplying warm air from the room containing the appliance. Consult with a heating specialist to ensure a proper duct layout for your home.

  • Page 10: Installation Planning

    3.0 INSTALLATION PLANNING WARNING WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION. CAREFULLY FOLLOW THE INSTRUCTIONS FOR ASSEMBLY OF THE PIPE AND OTHER PARTS NEEDED TO INSTALL THE APPLIANCE. FAILURE TO DO SO MAY RESULT IN A FIRE, ESPECIALLY IF COMBUSTIBLES ARE TOO CLOSE TO THE APPLIANCE OR CHIMNEY AND AIR SPACES ARE BLOCKED, PREVENTING THE FREE MOVEMENT OF COOLING AIR.

  • Page 11: Outside Combustion Air

    OUTSIDE COMBUSTION AIR Model NZ3000 has the option of taking outside air directly into the appliance through the opening on the left hand side or taking inside air through the lower front grille or a combination of both. For inside air push in the control slider.

  • Page 12: Floor Protection

    FLOOR PROTECTION 3.3.1 EMBER STRIP AND HEARTH EXTENSIONS HEARTH EXTENSIONS ARE TO BE INSTALLED ONLY AS DESCRIBED TO PREVENT HIGH TEMPERATURES FROM OCCURRING ON CONCEALED COMBUSTIBLE MATERIALS. HEARTH EMBER STRIPS PREVENT BURNING OR HOT PARTICLES FROM INADVERTENTLY FALLING DIRECTLY ON COMBUSTIBLE SURFACES IN THE EVENT THE BUILDING SHOULD SETTLE AND DISTURB THE ORIGINAL CONSTRUCTION.

  • Page 13: Hearth Examples

    3.3.2 HEARTH EXAMPLES FLUSH HEARTH MIN. 1/4" TILE OR MARBLE 20" MIN. COMBUSTIBLE FLOOR MIN 1" CEMENT BOARD EMBER STRIP RAISED HEARTH 18" MIN. COMBUSTIBLE FLOOR 6 ½" NON-COMBUSTIBLE MATERIALS SUCH AS CEMENT EMBER STRIP BLOCKS OR BRICKS RAISED APPLIANCE MIN.

  • Page 14: Installation

    4.0 INSTALLATION NEVER INSTALL A SINGLE WALL SLIP SECTION OR SMOKE PIPE IN A CHASE STRUCTURE. THE HIGHER TEMPERATURE OF THIS SINGLE WALL PIPE MAY RADIATE SUFFICIENT HEAT TO COMBUSTIBLE CHASE MATERIALS TO CAUSE A FIRE. TO AVOID DANGER OF FIRE, ALL INSTRUCTIONS MUST BE STRICTLY FOLLOWED, INCLUDING THE PROVISION OF AIR SPACE CLEARANCE BETWEEN CHIMNEY SYSTEM AND ENCLOSURE.

  • Page 15: Typical Chimney Installation

    TYPICAL CHIMNEY INSTALLATION RAIN CAP RAIN CAP RAIN CAP STORM COLLAR STORM COLLAR STORM COLLAR ROOF FLASHING ROOF FLASHING ROOF FLASHING ATTIC INSULATION ATTIC INSULATION ATTIC INSULATION 15 FT SHIELD SHIELD SHIELD MINIMUM 15 FT 15 FT MINIMUM MINIMUM 34 FT CEILING RADIATION MAXIMUM SHIELD...

  • Page 16: Adding Chimney Sections

    ADDING CHIMNEY SECTIONS Add chimney sections, securely, to the required height. If the chimney system is enclosed within the attic area, a rafter radiation shield is required. 3 ft. 2 ft. The chimney must extend at least 3 feet above its point of min.

  • Page 17: Offset Chimney Installation

    OFFSET CHIMNEY INSTALLATION WARNING CHIMNEY SECTIONS INSTALLED BETWEEN AN OFFSET AND RETURN REQUIRE STRUCTURAL SUPPORT TO REDUCE OFF-CENTER LOADING AND TO PREVENT CHIMNEY SECTIONS FROM SEPARATING AT THE CHIMNEY JOISTS. THE CHIMNEY SHOULD NOT BE BUILT WITH AN OFFSET ANGLE IN EXCESS OF 45° IN CANADA AND 30°...

  • Page 18: Installing Flashing And Storm Collar

    INSTALLING FLASHING AND STORM COLLAR Remove the nails from the shingles above and to the sides of the chimney. Place the fl ashing over the chimney pipe and slide RAIN CAP underneath the sides and upper edge of the shingles. Ensure that the CAULKING chimney pipe is properly centered within the fl...

  • Page 19: Framing

    5.0 FRAMING IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED” (I.E.: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.

  • Page 20: Clearance To Combustibles

    CLEARANCE TO COMBUSTIBLES MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES: Framed Enclosure: Rear - 0" to stand-offs Sides - 6" Ceiling (Enclosure) - 84" from the base of the appliance Ceiling (Room) - 84" from the base of the appliance Chimney - 2"...

  • Page 21: Minimum Mantel Clearances

    MINIMUM MANTEL CLEARANCES FACING, MANTEL AND / OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR OPENINGS, LOUVRES, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE. An optional combustible mantel must be a minimum of 12" above the top of the faceplate and not to extend more than 2"...

  • Page 22: Finishing

    6.0 FINISHING WARNING VENTILATION OPENINGS ARE REQUIRED IN ENCLOSURES UP TO 96" HIGH. THEY ARE RECOMMENDED FOR ALL ENCLOSURES. ABOVE 84" COMBUSTIBLE FINISHING MATERIALS MAY BE USED ON THE FRONT FACE. The appliance is shipped with a template that is 1/8" larger on the top, bottom and each side than the faceplate.
  • Page 23 USE ONLY A NON-COMBUSTIBLE MATERIAL TO FINISH THE FACE OF THE APPLIANCE. A NON- COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD IS REQUIRED FOR THIS PURPOSE. VENTILATION OPENINGS ARE REQUIRED IN ENCLOSURES UP TO 96" HIGH. THEY ARE RECOMMENDED FOR ALL ENCLOSURES. ABOVE 84"...

  • Page 24: Enclosure Ventilation

    ENCLOSURE VENTILATION NOTE: A ventilated enclosure is required when the NZ64 blower system is not installed. 12” MAXIMUM 84” MINIMUM ENCLOSURE HEIGHT VENTILATION REQUIRED IN ENCLOSURES BETWEEN 84” AND 96” 12” MAXIMUM MINIMUM 40 SQUARE INCHES OF VENTILATION OPENING REQUIRED, BOTH AT THE TOP AND BOTTOM OF THE ENCLOSURE.

  • Page 25: Baffle And Insulation Blanket Installation

    BAFFLE AND INSULATION BLANKET INSTALLATION OPERATION OF THE APPLIANCE WITHOUT THE BAFFLES CAN RESULT IN EXCESSIVE TEMPERA- TURES THAT COULD DAMAGE THE APPLIANCE, CHIMNEY AND THE SURROUNDING ENCLOSURE. The NZ3000 contains two identical baffl e pieces. Lay the fi rst piece to the back of the appliance on top of the Secondary Air Tubes and interlock the second piece as illustrated.

  • Page 26: Face Plate, Upper Grille, Keystone And Door Installation

    FACE PLATE, UPPER GRILLE, KEYSTONE AND DOOR INSTALLATION 6.3.1 TEMPLATE REMOVAL Remove the screws and template, discard once all the fi nished facing material has been installed. Template 6.3.2 FACEPLATE, HINGE, ASH LIP AND AIR CONTROL ARM INSTALLATION NOTE: The faceplate is shipped with the upper and lower grilles assembled. Remove both grilles be- fore proceeding.

  • Page 27: H336-Wi Door Assembly

    6.3.3 H336-WI DOOR ASSEMBLY Install hardware as shown in the order of 1 through 4. NOTE: Doors may need to be adjusted to ensure air tightness. LEFT DOOR RIGHT DOOR TOP DOOR ASSEMBLY ASSEMBLY ADJUSTMENT 4 ** SCREW DOOR HANDLE PIN (FLAT SIDE OF “D”...

  • Page 28: H336-K/Ss/Bc Door Assembly

    6.3.5 H336-K/SS/BC DOOR ASSEMBLY Left Door Install the left door handle through Left Door Assembly Right Door Assembly the left door assembly. Secure using the lock washer and nut Left Door Assembly Right Door Assembly provided. ** The fi nal angle of the left door handle should mirror the right door handle in the closed position.

  • Page 29: Optional Installation

    7.0 OPTIONAL INSTALLATION OPTIONAL SPARK SCREEN INSTALLATION NEVER LEAVE APPLIANCE OPERATING UNSUPERVISED WITH SPARK SCREEN IN PLACE. USE CAUTION WHEN PLACING THIS SPARK SCREEN ON AN OPERATING APPLIANCE. TURN OFF THE BLOWER BEFORE OPERATING WITH THE SPARK SCREEN. USE ONLY APPROVED WOLF STEEL OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

  • Page 30: Optional Nz64 Blower Installation

    OPTIONAL NZ64 BLOWER INSTALLATION ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH LOCAL CODES AND WITH THE NATIONAL ELECTRIC CODE ANSI/NF NO. 70-CURRENT (IN THE UNITED STATES), OR WITH THE CURRENT CSC22.1 CANADIAN ELECTRIC CODE (IN CANADA). This appliance is supplied with two micro (pressure) switches (the blower on high draws 3.0 amps using 120V (approx.
  • Page 31 One black wire BY-PASS - connects to power "L2" PRESSURE (SUMMER) SWITCH (neutral lead). SWITCH NOT SUPPLIED One green wire - connects to ground. One white wire THERMODISC - connects to KB-35 rheostat or wall switch or thermostat. KB35 (RHEOSTAT {VARIABLE SPEED SWITCH}) or WALL SWITCH or THERMOSTAT NOT SUPPLIED INSTALL THE KB35 AND...

  • Page 32: Selecting Wood

    8.0 SELECTING WOOD THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN TREATED WOOD, COAL, CHARCOAL, COLOURED PAPER, CARDBOARD, SOLVENTS OR GARBAGE. THIS APPLIANCE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THE APPLIANCE.

  • Page 33: Operation

    9.0 OPERATION Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected. TIPS FOR BURNING: • Create a large fi re to heat up the appliance before adjusting to a slower burn. • To create a large, quick burning fi...

  • Page 34: Fuel Loading And Burn Cycle

    FUEL LOADING AND BURN CYCLE BURN WOOD BEHIND THE LOG RETAINER DIRECTLY ON THE FIREBRICKS. DO NOT USE ELEVATED GRATE OR OTHERWISE RAISE THE FIRE. DO NOT STORE WOOD WITHIN APPLIANCE INSTALLATION CLEARANCES OR WITHIN THE SPACE REQUIRED FOR RE-FUELING AND ASH REMOVAL. The bricks will be nearly all white and the glass mostly clear.

  • Page 35: Lighting A Fire

    LIGHTING A FIRE ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT DURING START UP AND RE-FUELING OR WHEN USING THE SPARK SCREEN. ALWAYS WEAR GLOVES TO PREVENT INJURY. DO NOT LEAVE THE FIRE UNATTENDED WHEN THE DOOR IS UNLATCHED OR WHEN USING A SPARK SCREEN AS UNSTABLE WOOD COULD FALL OUT OF THE FIRE CHAMBER CREATING A FIRE HAZARD TO YOUR HOME.
  • Page 36 D. To maintain a brisk fi re, a hot E. Slowly add larger wood (2x4 F. When the fi re seems to be at size pieces). Lay the pieces coal bed must be established its peak, medium sized logs length wise from side to side and maintained.

  • Page 37: Flash Fires

    9.6.1 FLASH FIRES A fl ash fi re is a small fi re burned quickly when you don't need much heat. After your kindling has "caught", load at least 3 pieces of wood, stacked loosely. Burn with the draft control fully open or closed only slightly.

  • Page 38: Re-Loading The Appliance

    RE-LOADING THE APPLIANCE BURNING WET, UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION, WHICH WHEN IGNITED CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE. When refuelling open the door slowly to prevent smoke spillage. Use a pair of long appliance gloves when feeding the fi...

  • Page 39: Maintenance

    10.0 MAINTENANCE 10.1 ASH REMOVAL PROCEDURES IMPROPER DISPOSAL OF ASHES RESULT IN FIRES. DO NOT DISCARD ASHES IN CARDBOARD BOXES, DUMP IN BACK YARDS, OR STORE IN GARAGES. IF USING A VACUUM TO CLEAN UP ASHES, BE SURE THE ASHES ARE ENTIRELY COOLED. USING A VACUUM TO CLEAN UP WARM ASHES COULD CAUSE A FIRE INSIDE THE VACUUM.

  • Page 40: Run-Away Or Chimney Fire

    10.3 RUN-AWAY OR CHIMNEY FIRE A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. CHIMNEY FIRES ARE NOT COVERED BY THE LIFETIME LIMITED WARRANTY. CAUSES: • Using incorrect fuel, or small fuel pieces which would normally be used as kindling. •...

  • Page 41: Glass And Gasket Replacement

    10.5 GLASS AND GASKET REPLACEMENT MAKE SURE THAT THE GLASS AND GASKET ARE FULLY INSTALLED DOWN INTO THE GLASS RETAINER. IF THE GLASS PROTRUDES TOO FAR OUT OF THE RETAINER, THE GLASS WILL SHATTER WHEN THE DOOR IS CLOSED. At the end of each burning season inspect the door gasket ensuring that it is not worn or loose. Replace with proper fi...

  • Page 42: Care Of Plated Parts

    10.8 CARE OF PLATED PARTS If the appliance is equipped with plated parts, you must clean fi ngerprints or other marks from the plated surfaces before operating the appliance for the fi rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the fi...

  • Page 43: Replacements

    11.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
  • Page 44 APPLIANCE AND ACCESSORY REPLACEMENT PARTS PART NUMBER DESCRIPTION H336-BC/H336-K/H336-SS - ARCHED CAST IRON DOUBLE DOORS W300-0134 DOOR GLASS W562-0002 DOOR GASKET W562-0004 GLASS GASKET N325-0054 DOOR HANDLE W010-2496 GLASS C/W GASKET ACCESSORIES PART NUMBER DESCRIPTION H336-WI ARCHED DOUBLE DOORS - WROUGHT IRON FINISH FPWI3 FACEPLATE ARCHED - WROUGHT IRON FINISH NSK3...

  • Page 45: Trouble Shooting Guide

    12.0 TROUBLE SHOOTING GUIDE SYMPTOM PROBLEM TEST SOLUTION Smoke enters the room Cold air blockage in chimney. Burn a piece of newspaper to establish a draft. during start-up. Close the doors. If the fl ame is not getting enough air, fi rst make sure the air control is open.

  • Page 46: Warranty

    13.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete appliance is again thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

  • Page 47: Service History

    14.0 SERVICE HISTORY 43.1 W415-0711 / B / 11.23.10...
  • Page 48 14.0 NOTES 44.1 W415-0711 / B / 11.23.10...

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