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WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land.
General Information This Manual covers “Mini” FasTrak 15/36 model 927343, “Mini” FasTrak 17/42 model 927350, “Mini” FasTrak 16/42 model 927368, & “Mini” FasTrak 16/36 model 927376, Frequently Ordered Parts PART NO. 793836 Pump Drive Belt 793828 Deck Belt 36" 793893 Deck Belt 42"...
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION FDRW Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE FT-LBS...
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Hydro Transmission Installation S/N Higher Than 07091558 INDEX SERVICE PART NO. 710087 028118 601162 025007 793836 792911 792895 712919 721134 335695 768523 034272 784827 781153 025296 324046 061101 036384 364315 335893 086660 1. Torque to 17 ft.-lbs. 2. Hydro transmission service parts: PART NUMBER PRIOR TO SERIAL NUMBER...
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switch is activated by items 31/32 (352112/352054 Brake Pivots). 2. Order these parts for mowers with serial number prior to 05040000. 3. Includes Item 1 (781260 Steering Bar Grip). 4. Use on mowers with serial numbers prior to 060171975. 3-10 333559 09/08...
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Chapter 4 Contents Honda 16 HP Engine Installation......4-2 Kohler 15 & 17 HP Engine Installation......4-6 Fuel System Installation.
Honda 16 HP Engine Installation PART OF ENGINE PART OF ENGINE NEGATIVE BATTERY CABLE FROM RECTIFIER RED/BLK POSITIVE BATTERY CABLE TO ENGINE (4 WIRES) 333559 09/08...
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1. Supplied with engine. 2. Part of Kohler Wire Harness item 35 (601127-For S/N higher than 07011902; 793117-For S/N prior to 07011902). 3. Engine oil capacity: See engine owner’s manual. 4. Engine speed; 3600±50 RPM. 5. Torque to 33-37 ft.-lbs. Do not reuse factory installed screw when performing service to mower requiring removal of engine, replace with 3/8-16 X 1.0 long grade 5 cap screw.
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Fuel System Installation INDEX SERVICE PART NO. 779306 792978 792960 000323 745059 767954 055822 000331 015818 015818 015818 015818 015818 781880 1. Torque to 20 ft.-lbs. 2. Service parts (not shown) for fuel system: 799221 794081 785295 792986 3. Used on mowers with serial numbers higher than 07110561. 4.
Front Wheel Assembly INDEX SERVICE PART NO. 705954 344267 712976 784223 784603 339689 781567 767962 042630 306969 768044 1. Apply grease to zerks, see owners manual. 2. Torque to 75 ft.-lbs. 3. Assemble with extended inner race down. MFG. PART QTY.
Front Wheel Breakdown -768044 INDEX SERVICE PART NO. 772814 772806 1. Inflate tire to 8-12 psi. 333559 08/08 768044 MFG. DESCRIPTION PART NO. 3/4" ROLLER BEARING BEARING CAP NOTES:...
Drive Wheel Assembly INDEX SERVICE PART NO. 783134 783142 783159 019521 061077 793406 784264 784272 784280 019521 061077 1. Inflate tire to 8-12 psi. 2. Torque to 65-75 ft.-lb. 3. Used on 36" mowers only (927343(CE) & 927376(CE)) MFG. PART NO. 783134 WHEEL/TIRE ASSEMBLY 18 X 8.50 (PER 36"...
Deck Installation INDEX SERVICE PART NO. 781567 767962 017616 704643 055749 MFG. PART QTY. 781567 NT .500-13 HX GR 8 ZY NL 767962 FW .531 X 1.063 X .090 SAE HD ZN 017616 CS .500-13 X 1.75 HX G5 ZNYC 704643 NT .437-14 HX FLG ZN 055749...
Belt Routing and Tensioning 1. Spring length after tensioning belt–measured from outside of hook to outside of hook. 2. Route belt as shown. 333559 08/08 NOTES:...
Seat Installation INDEX SERVICE PART NO. 793679 086660 767954 320275 052860 793851 768523 034280 036244 1. Do not torque, Item 4 (320275 Seat Pan) must pivot on these fasteners. 2. Available service parts and options for Michigan Seat: 797456 793315 MFG.
Maintenance & Adjustment Safety This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equip- ment. DANGER –...
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Always wear adequate ear protection, such as earplugs, when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing. Do not wear radios or music headphones while operating the machinery. Safe operation requires your full attention. Never put hands or feet under any part of the machine while it is running.
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Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Never leave machine unattended with ignition key in switch, especially with children present. Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended.
Safety and Instruction Decals Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or obliterated. Replace them if they become non-readable. The following illustrations show the various tion is shown to help the operator understand the meanings of these decals.
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Never operate the mower Whirling blades! Keep hands and feet away. Beware of thrown objects. deck with side deflector damaged, altered, removed or in raised position, except when the en- tire grass catcher attachment or mulching system is being used. Stay clear of mower blades as long as engine is running.
MAINTENANCE LOCATOR CHART Viewed from top of unit 333559 09/08 Maintenance Engine Oil Fill & Dipstick (Honda & Kohler) Fuel Filter Engine Air Cleaner (Honda) Engine Air Cleaner (Kohler) Engine Oil Drain Plug) Battery Fuel Tanks Wheel Bearing Zerks (2) Engine Oil Filter Deck Lift Pivot Zerks (4) Park Brake Switch (2)
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SERVICE AT INTERVALS INDICATED Verify safety start interlock system Visually inspect unit for loose hardware and/or damaged parts Visually inspect tires Check oil level, engine (1) Clean air intake screen (4) Clean Foam element (4) Check fuel level Blades–sharpen & securely fastened Discharge chute–securely in place &...
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8-12 Front Wheels 8-12 Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied. WARNING: Explosive separation of a tire and rim can cause serious injury or death. Do not attempt to mount a tire without the proper equipment and experience to perform the task.
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The electrical system is a 12 volt, negative ground. Recommended battery size is a garden tractor BCI group UIR with 225 or better cranking AMP rating. A maintenance-free battery is recommended. Otherwise, fol- low battery manufacturer’s maintenance, safety, storing, and charging specification. The Battery is located under the seat platform (FIG.
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battery voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground connections. A general understanding of electrical servicing and use of basic test equipment is neces- sary for troubleshooting and repair. Major overhaul or repair of the starting motor or charging system should be performed by trained techni- cians only.
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The Hustler FasTrak is equipped with two Hydro-Gear EZT integrated pump/motor transmissions (FIG. 5). The EZT integrated pump/motor transmission are sealed for life and do not require any scheduled service. The EZT integrated pump/motor transmissions are filled with 20W50 engine oil. If they ever become low on oil, fill to the level shown in FIG.
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WARNING: Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. Avoid prolonged breathing of vapors. Keep face away from nozzle and gas tank or fuel container opening. Keep gasoline away from eyes and skin. If fuel is spilled on clothing, change clothing immediately.
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FUEL FILTER FIG. 8 HONDA LEFT FUEL TANK POSITION DRAINING THE FUEL TANKS FasTraks have a fuel shut-off valve (Hustler p/n 7480159) located behind the seat to the right side of the operator (FIG. 10). Close this valve (center position) to prevent fuel flow to the engine. The valve’s two other positions are front and rear.
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Check engine oil daily and after every 4 hours of operation. Crankcase dipstick and oil filler tube ar located as shown in FIG. 11 & FIG. 12. Tractor must be setting level when checking oil. Refer to engine manual and maintenance schedule for oil recommendation and capacities.
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Engine mounting bolts If the original engine mounting bolts are ever removed from the tractor, do not reuse. The original bolts are self-tapping and if they are re-used they may try to cut new treads into the engine block mounting holes. Replace with 3/8"-16 x 1.00 Grade 5 bolts.
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bracket slot. This will relieve the tension on the deck belt idler spring (FIG. 14. 5. Pull the idler to the left of the machine to provide maximum belt clearance. 6. Remove the existing belt and replace with a new belt. 7.
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13. Slide the belt onto the engine pulley. 14. Slide the belt onto the engine pulley. FIG. 16 15. Re-attach the spring and chain to the tensioner pulley arm. Pull chain and slide the chain into the anchor bracket slot.)FIG. 17). 16.
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Do not sharpen to original pattern (below). It is easier to get a straight cutting edge following the re sharpening pattern shown above. FIG. 18 333559 09/08 Warped Blade (Replace) Straight Blade (Replace) Comparison of Warped and Straight Blades Re sharpening pattern Cutting Plane Original edge...
Introduction Your FasTrak 36/42 was adjusted before it left the factory and was checked during pre delivery setup. How- ever, after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change. Remain alert for unusual noises, they could be signaling a problem.Visually inspect the machine for any abnormal wear or damage.
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.06"-.125" BRAKE GEAR BRAKE LEVER ARM FIG. 21 WARNING: Only properly trained personnel should attempt to reset the neutral adjustment on the FasTrak 36/42.This procedure requires that the engine be running and the drive wheels rotating during adjustment. WARNING: The adjustable steering rods are located near the EZT integrated pump/motor fans. Make certain the engine is not running when adjusting the steering rods.
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FRONT DAMPER supplied with the vehicle stands. 2. Remove the seat pan locknut as shown in FIG. 4. Tilt the seat forward. Temporarily bypass the seat switch. 3. Loosen the front dampener ball stud nut as shown in FIG. 24. The dampener will be adjusted and tightened after neutral is reset.
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determined, replace the seat switch. If the problem can not be located, contact your Hustler Dealer. WARNING: The safety interlock system should always function per steps 4 and 5. If it does not function properly, it should be corrected immediately. Do not operate machine without properly functioning seat safety switch.
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Deck drive belt adjustment The spindle belt tension remains constant by means of a tension idler and spring (FIG. 26). The spring ten- CHAIN sion should be such that the belt does not slip under normal operating load conditions, assuming the belt is not excessively worn or damaged.
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WARNING: Stop engine. Make sure deck clutch switch is in the down (OFF) position. Remove ignition key. Place control levers in the brake position before leaving machine. 2. Park the unit on a flat surface. 3. Raise deck and place 3" tall spacer blocks under the edge of the deck - two in front on each side and two in back on each side.
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5. Loosen the two nuts that hold the right rear deck lifting arm. (FIG. 31) DECK LIFTING NUTS 6. Loosen the left rear deck leveling bracket by loosening the flange nuts. (FIG. 32) 7. Loosen the jam nut and back out the 5/16" bolt on top of the adjuster. (FIG. 32) 8.