Related Manuals for HUSTLER 4200
Summary of Contents for HUSTLER 4200
- Page 1 728444 Rev. 11/02 4200/4300/4400 4420/4500/4600 Hustler Tractor Owner’s Manual ••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097...
- Page 2 WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. 728444 Rev. 11/02...
-
Page 3: Table Of Contents
TABLE OF CONTENTS 1. General Information...Sect. 1 2. Safety Precautions...Sect. 2 3. Operation...Sect. 3 4. Accessories...Sect. 4 5. Maintenance and Adjustments ...Sect. 5 6. Troubleshooting ...Sect.6 7. Storage ...Sect. 7 8. Product Literature ...Sect. 8 9. Technical Specifications...Sect. 9 10. Index...Sect. 10 728444 Rev. -
Page 5: General Information
Photographs and illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this owner’s manual, or the parts manual, see... - Page 6 Covered drive train components include and are limited to hydraulic pumps and wheel motors. However, such definition shall not include fittings, hoses, or seals utilized on the Hustler Turf Equipment and shall be specifically excluded hereunder. WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Hustler Turf Equipment.
- Page 7 LIMITATION OF REMEDIES In no case shall Hustler Turf Equipment, be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory.
- Page 8 728444 Rev. 11/02...
-
Page 9: Safety Precautions
SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which will result in severe personal injury or death. - Page 10 • Do not operate where the machine could slip or tip. • Install a ROPS and seat belt on the tractor when operating on slopes. The Hustler mower is capable of operating horizontally (traverse) on moderately steep slopes. When operating on slopes of 15 degrees or more, be aware of any conditions that may cause the tractor drive tires to lose traction resulting in a possible loss of control of the...
- Page 11 Block or chock the machine when parked on a slope or when trailering. Never operate the mower deck with side deflector removed or in raised position, except when the grass catcher attachment is being used. Avoid skin contact with battery acid. Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes.
-
Page 13: Operation
Controls For general location of the controls described in this section, refer to Figure 3-1. 1. Ignition switch (Fig. 3-2) – Models 4200,4400, 4420 and 4600. A four-position switch: off, pre-heat, run and start. With key inserted, rotate it counterclock- wise for engine pre-heat, then rotate full clockwise for 728444 Rev. - Page 14 4. Electric PTO clutch switch (Fig. 3-2) – a two- position switch which controls the electric clutch on the PTO shaft. Down position is OFF and up position is ON. When clutch switch is on, the PTO shaft rotates and delivers live power to attachment requiring IMPORTANT: Never engage clutch with engine running at high rpm.
-
Page 15: Engine Starting
If light remains on while engine is running, it indicates that the battery is being discharged. • Pre-heat light (models 4200 and 4400) – this light comes on when ignition switch is placed in the PRE-HEAT position to indicate that the diesel engine glow plugs are operating. - Page 16 3. Set parking brake. 4. Set throttle at approximately 1/3 OPEN position. 5. 4200 & 4400 — Rotate key switch counterclockwise to PRE-HEAT; hold this position for 15 seconds when temperature is above freezing, or for 30 seconds when temperature is below freezing.
-
Page 17: Driving The Tractor
FRONT OF TRACTOR FACES THIS DIRECTION FORWARD TRAVEL ZERO TURN N = Neutral Position Direction of arrows indicate direction of tractor movement. S S t t e e e e r r i i n n g g L L e e v v e e r r B B a a c c k k O O f f N N e e u u t t r r a a l l R R e e a a r r N N e e u u t t r r a a l l L L o o c c k k L L e e v v e e r r... -
Page 18: Operating Suggestions
WARNING: Never drive the tractor at high speeds without a front end attachment mounted to the tool bars or with the attachment in a raised position. After starting engine, release parking brake (if set); engage hydraulic pump clutch lever, release the front neutral lock (move it up and forward) and steer as follows: To go forward, push steering control lever forward (Fig. -
Page 19: Accessories
A large variety of attachments are specifically designed for your Hustler tractor to handle most ground maintenance chores. These mount directly on the tractor in various ways, and each is provided with individual Assembly Instructions, Parts Manual, and Owner’s Manual which includes operation and maintenance information. -
Page 21: Maintenance And Adjustments
– See Engine Manual. Refer to Engine Owner’s Manual for recommendations and Daily other maintenance items. – 4200/4400/4420/4600 change after first 35 hours of operation. Refer to Engine Daily Owner’s Manual for recommendations and other maintenance items. Every 4 hrs. -
Page 22: Steering Linkage
BAC-VAC then the tire pressure should be increased to: Drive Wheels...20-22 psi Tail Wheels ...20-22 psi Solid fill tires are not recommended for Hustler turf equipment. On any machine, with a failure due to solid filled tires, the warranty claim will be denied. - Page 23 Steering Lever Neutral Adjustment with Turnbuckle Fine adjustment to the steering is made with the turnbuckle on the front end of the steering control lever linkage. Additional adjustment is available if necessary at the rear linkage straps near the pump. Neutral is properly adjusted when the T-Lever steering tube is locked in the neutral position and the drive wheels are in neutral (not turning).
- Page 24 Electrical Diagram • Models 4200 & 4400 728444 Rev. 11/02...
- Page 25 Electrical Diagram • Models 4200 & 4400 728444 Rev. 11/02...
- Page 26 Electrical Diagram • Models 4300 & 4500 728444 Rev. 11/02...
- Page 27 Electrical Diagram • Models 4300 & 4500 728444 Rev. 11/02...
- Page 28 Electrical Diagram • Models 4420 & 4600 728444 Rev. 11/02...
- Page 29 Electrical Diagram • Models 4420 & 4600 728444 Rev. 11/02...
-
Page 30: Electrical System
BCI-group 24F battery is recommended for all-season use. The batteries recommended for the different machines are: 4300/4500 ...12V, 350 CCA (cold cranking amps) 4200 ...12V, 65AH, 385 CCA (cold cranking amps) 4400/4420 ...12V, 80AH, 500 CCA (cold cranking amps) 4600 ...12V, 80AH, 500 CCA (cold cranking amps) A heavier reserve battery may be required if extremely cold conditions make engine cranking difficult. -
Page 31: Access To Engine And Hydraulic Pumps
B B a a t t t t e e r r y y L L o o c c a a t t i i o o n n L L e e f f t t f f e e n n d d e e r r Figure 5-9 storing and charging specifications. -
Page 32: Hydraulic System
Hood Seat Platform Forward Hood Figure 5-10 Reservoir Figure 5-11 The engine hood at rear is hinged. To raise it, unfasten the two latches and tilt hood up and forward. A hood support rod is stored clipped to the bottom side. Insert this rod in the hole provided in the rear support on right side (Fig. -
Page 33: Engine Oil And Filter
Models 4200, 4400, 4420 and 4600: This engine requires number 2 diesel fuel only. The spin-on type fuel filter is located on the left, rear side of the engine. Change filter after every 400 hours of operation or annually, whichever occurs first. - Page 34 (especially diesel engines). Therefore, Hustler Turf Equipment and the engine manufacturers have carefully selected a reliable filter designed to fit the needs of the engines. The filter specified is a Donaldson filter, Hustler part number 032029.
-
Page 35: Cooling System
System capacity for the 4300 and 4500 tractors is approximately 3.25 U.S. gallon (12.3 liter). System capacity for the 4200 tractor is approximately 2.50 U.S. gallon (9.5 liter). System capacity for the 4400/4420/4600 tractors is approximately 2.75 U.S. -
Page 36: General Engine Maintenance
Belt replacement Inspect the pump drive belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears, separation, weather checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not indicate failure, trim ravelings with a sharp knife. WARNING: If the pump belt fails, loss of control may occur when operating on a slope. -
Page 37: Troubleshooting
The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventive maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solution(s). -
Page 39: Storage
End of season tractor care When storing tractor at end of mowing season, the following steps should be taken to ensure readiness for the next mowing season. 1. Remove all grass, dirt, and trash from tractor. 2. If touchup is required order Hustler spray paint (13 oz. can) from your Hustler dealer. -
Page 41: Product Literature
Hustler 4200/4300/4400/4420/4500/4600 Parts Manual (Hustler P/N 728436). Engine information The 4200 uses a Kubota D950, three-cylinder water- cooled engine. Primary source of information is engine operator’s manual, which is included with 4200 owner’s manual packet. For additional copies order Hustler P/N 031773 (Kubota P/N 19208-8916-1). - Page 42 For more information: TRW Ross Gear Division 800 Heath Street Lafayette, Indiana 47902 Phone: 317-423-5377 Telex: 279413 NOTE: During warranty period, check with Hustler dealer before attempting repairs on any tractor system. Unauthorized repair work can void warranty of tractor, engine, and other components.
-
Page 43: Technical Specifications
TECHNICAL SPECIFICATIONS Hustler 4200 specifications Engine Make – Kubota Model – D950-B-26 Type – Three cylinder, in-line, 4-cycle diesel, liquid cooled. Displacement – 56.6 cu. in. (927 cc) Horsepower – 21.5 hp (16 KW) mfg. rating @ 3000 Maximum Torque – 41 ft. lbs. @ 1800 RPM Compression Ratio –... -
Page 44: Common Specifications
Hydraulic oil system – 3.5 U.S. gal. (13.2 l) Cooling system 3.25 U.S. gal (12.3 l) (models 4300 & 4500) 2.50 U.S. gal (9.5 l) (model 4200) 2.75 U.S. gal (10.4 l) (model 4400/4420/4600) Dimensions Length – 100 in. (254 cm) Width –... -
Page 45: Index
Flotation springs ...4-1 Front tool bar ...4-1 Fuel system ...5-12 General engine maintenance...5-16 Hour meter...5-2 Hustler 4200 specifications ...9-1 Hustler 4400 specifications ...9-1 Hustler 4420 specifications ...9-1 Hustler 4300 & 4500 specifications ...9-1 Hustler 4600 specifications ...9-1 728444 Rev. 11/02 PAGE Hydraulic pump ...8-1...