Napoleon BGNV40-N Installation And Operating Instructions Manual
Napoleon BGNV40-N Installation And Operating Instructions Manual

Napoleon BGNV40-N Installation And Operating Instructions Manual

Vented natural and propane gas fireplace heaters

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES.
BGNV40-N

NATURAL GAS

BGNV40-P
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
1.2A
W415-0813 / A / 04.19.10
1

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Summary of Contents for Napoleon BGNV40-N

  • Page 1: Natural Gas

    CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACES. BGNV40-N NATURAL GAS BGNV40-P PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS 2.1.1 ISLAND 2.1.2 OPEN-END 2.1.3 PENINSULA 2.1.4 SEE-THRU GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING SAFETY SWITCH HIGH LIMIT SWITCH VENT ACTION CHECK INSTALLATION GAS INSTALLATION FRAMING MINIMUM CLEARANCE TO COMBUSTIBLES PENINSULA 5.2.1 INSTALLATION...
  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW Vent, see “VENTING” section. End door, see “END DOOR INSTALLA- TION” section. Door, see “DOOR INSTALLATION” section. Louvres, see “LOUVRE INSTALLATION” section. Rating plate, see “RATING PLATE INFORMATION” section. Bricks, see “BRICK PANEL INSTALLATION” section. W415-0813 / A / 04.19.10...
  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. •...
  • Page 5: Dimensions

    DIMENSIONS 2.1.1 ISLAND " 38" " 36" " 2.1.2 OPEN-END " 38" " INLET " " 36" " " 38" ELECTRICAL " INLET 2.1.3 PENINSULA " 38" " INLET " " 36" " " 38" ELECTRICAL INLET 2.1.4 SEE-THRU " 38"...
  • Page 6: General Instructions

    GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”...
  • Page 7: General Information

    If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood fl ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/ NFPA 70 National Electrical code in the United States.
  • Page 8: Venting

    3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. This is a vented appliance and must be connected to a chimney in accordance with the current installation codes. In absence of local codes, install to the current CAN/CGA B149 in Canada or to the current National Fuel Gas Code ANSI Z223.1 in the United States.
  • Page 9: High Limit Switch

    HIGH LIMIT SWITCH This thermally activated switch, located in front of HIGH LIMIT VENT SAFETY the draft hood, senses an increase in temperature SWITCH SWITCH and acts as a safety shut-off (See 'A' below). It shuts THERMOSTAT OR down the gas to the main burner in the unlikely event WALL SWITCH of the appliance overheating.
  • Page 10: Gas Installation

    GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 11: Framing

    5.0 FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.
  • Page 12: Counter Top / Bar Installation

    5.2.2 COUNTER TOP / BAR INSTALLATION When fi nishing the appliance, combustible material NON-COMBUSTIBLE EXTENSION may rest directly on the top extension. MATERIAL *METAL *COMBUSTIBLE STUD 3" NOTE: Maximum weight tolerance is 400 lbs, MATERIAL provided that it is evenly distributed across the top extensions of the appliance.
  • Page 13: Facing

    5.2.4 FACING Combustible materials may be installed fl ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas. DRYWALL DRYWALL It is not necessary to install a hearth extension with this appliance.
  • Page 14: Brick Panel Installation

    5.3.2 BRICK PANEL INSTALLATION Install the base panels as illustrated in steps 1-4, see "PENINSULA INSTALLATION PROCEDURE" section. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6. STEP 5 RETAINER DETAIL 6...
  • Page 15: See-Thru

    SEE-THRU 5.4.1 INSTALLATION It is best to frame your appliance after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes. See "BAR TYPE / COUNTER TOP INSTALLATION" section. A = 22 1/8" minus fi nishing material thickness, each side. 38 1/4"...
  • Page 16: Finishing

    5.4.4 FINISHING Refer to "FINISHING" section for complete instructions regarding log placement, glass door and upper and lower louvre attachments. DRYWALL DRYWALL 4" ISLAND 5.5.1 INSTALLATION It is best to frame your appliance after it is positioned. Use 2x4's and frame to local building codes. A = 221/8 "...
  • Page 17: Facing

    5.5.3 FACING Combustible materials may be installed fl ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-com- bustible material (brick, stone or ceramic tile) may protrude in these areas. It is not necessary to install a hearth extension with this appliance system.
  • Page 18: Minimum Mantel Clearances

    MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED.
  • Page 19: Finishing

    6.0 FINISHING HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY) When using a non-combustible fi nishing material, the stand-offs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips. I E L S T A - O F END HEAT...
  • Page 20: Log Placement

    LOG PLACEMENT WARNING FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED IGNITION MAY OCCUR.
  • Page 21: Charcoal Embers

    6.4.5 When pieces #3a and #3b are attached 6.4.6 As with log # 1, log #4 is also cradled by the to create log #3, the upper end of log #3 texture of the burner cover and the stud in should rest in the groove, on top of log # 2.
  • Page 22: Louvre Installation

    LOUVRE INSTALLATION CLIPS SLOT CENTRE SLOT HINGE CLIP SLOT HOOD UPPER LOUVRES LOWER LOUVRES Attach the hood by Insert the louvre tabs Insert the hinge clips pressing the top fl ange into the slots located into the slots located at into the clips along the at the top left and right the bottom left and right...
  • Page 23: Optional Blower Installation

    7.0 OPTIONAL BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
  • Page 24 Do not overtighten thermal switch or distort housing. Attach the connectors from the black and red wires to the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle. The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.
  • Page 25: Operation

    8.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 26: Adjustments

    9.0 ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise PILOT direction to reduce the gas fl ow. BURNER THERMOPILE Inlet pressure can be checked by turning screw (A) counter- THERMOCOUPLE clockwise until loosened and then placing pressure gauge tubing over the test point.
  • Page 27: Flame Characteristics

    FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and 3/8” - 1/2” burner fl ames. Compare them to the illustrations provided. If any fl ames appear abnormal call a service person. FLAME MUST ENVELOPE UPPER 3/8"...
  • Page 28: Care Of Glass

    10.1 CARE OF GLASS WARNING DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS. HOT GLASS WILL Buff lightly with a clean dry soft cloth. Clean both sides CAUSE BURNS. of the glass after the fi rst 10 hours of operation with a DO NOT TOUCH GLASS recommended fi...
  • Page 29: Replacements

    11.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
  • Page 30 BURNER COMPONENTS REF NO. OPEN-END SEE-THRU PENINSULA ISLAND DESCRIPTION W010-2146 W010-2146 W010-2146 W010-2146 PAN BURNER W475-0624 W475-0624 W475-0624 W475-0624 FIBRE BURNER W010-0801 W010-0801 W010-0801 W010-0801 NATURAL GAS PILOT ASSEMBLY W010-0800 W010-0800 W010-0800 W010-0800 PROPANE GAS PILOT ASSEMBLY W455-0069 W455-0069 W455-0069 W455-0069 NATURAL GAS PILOT INJECTOR W455-0068...
  • Page 31 W415-0813 / A / 04.19.10...
  • Page 32 ACCESSORIES REF NO. BGNV40 DESCRIPTION W690-0001 MILLIVOLT THERMOSTAT GZ-550-1KT BLOWER KIT L36K LOUVRE KIT - UPPER & LOWER - BLACK ELB40K END LOUVRE KIT - BLACK HOIG-3 HERITAGE ORNAMENTAL INSETS - GOLD PLATED HOIKG-3 HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED EHOIG -2 END HERITAGE ORNAMENTAL INSET- GOLD PLATED EHOIKG-2...
  • Page 33: Trouble Shooting

    12.0 TROUBLE SHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
  • Page 34 SYMPTOM PROBLEM TEST SOLUTION Pilot goes out while Gas piping is undersized. Turn on all gas appliances and see if pilot fl ame fl utters, standing; Main burner is in diminishes or extinguishes, especially when main burner ‘OFF’ position. ignites. Monitor appliance supply working pressure. Check if supply piping size is to code.
  • Page 35: Service History

    13.0 SERVICE HISTORY 43.1...
  • Page 36: Warranty

    14.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station.
  • Page 37 15.0 NOTES 44.1 W415-0813 / A / 04.19.10...
  • Page 38 44.1 W415-0813 / A / 04.19.10...

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