Table of Contents
Advertisement
InstallatIon InstructIons and owner's Manual
chain/ Belt drive
Models: 3018, 3018dlX, 3522, 3522dlX
For resIdentIal sectIonal overhead garage doors only!
IMportant! the door and opener wIll not FunctIon properly untIl
InFrared saFety sensors are Installed and properly adjusted!
IMportant notIce!
Read the enclosed instructions carefully before installing/operating
this garage door opener. Pay close attention to all warnings and
notes. This manual MUST be attached to the wall in close proximity
to the garage door.
© Copyright 2006 Wayne-Dalton Corp.
do not use on one pIece doors!
GARAGE DOORS & OPENERS
Part No. 326568
NEW 6/6/2006
Advertisement
Table of Contents
Related Manuals for Wayne-Dalton classicdrive 3018
Summary of Contents for Wayne-Dalton classicdrive 3018
- Page 1 InstallatIon InstructIons and owner’s Manual chain/ Belt drive Models: 3018, 3018dlX, 3522, 3522dlX For resIdentIal sectIonal overhead garage doors only! do not use on one pIece doors! IMportant! the door and opener wIll not FunctIon properly untIl InFrared saFety sensors are Installed and properly adjusted!
-
Page 2: Package Contents
note: Depending on the opener model, some parts package contents listed may not be supplied. Wired Safety Sensors W/ Hardware Opener Rail Assembly Door Bracket (2) Safety Sensor Brackets Front Rail Assembly Infrared Safety Sensors (1 Sender + 1 Receiver) Wall Mounting Bracket Intermediate Rails... - Page 3 PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR PRIOR TO CLASSICDRIvE OPENER INSTALLATION ® To ensure your new Classicdrive opener works as intended, your garage door must be ® properly installed and balanced. Before installing your garage door opener, open and close you door manually to ensure it operates smoothly from top to bottom.
- Page 4 pre-Installation IMportant! Before starting the installation read these instructions thoroughly to familiarize yourself with all aspects of installation and adjustment. IMportant: IF yOuR GARAGE HAS NO SERVICE ENTRANCE DOOR, INSTALL AN OPTIONAL OuTSIDE quICK RELEASE LOCK. THIS ACCESSORy ALLOWS MANuAL OPERATION OF GARAGE DOOR FROM OuTSIDE IN CASE OF POWER FAILuRE. IdentIFy your door Identify your door by referring to illustrations below and verify that your door type is a sectional door with curved track.
-
Page 5: System Features
system Features 7. safety system: 1. open and close cycle control: Independent up and down force adjustments. When properly adjusted, Allows garage door to be started and stopped by push button, the safety system will automatically reverse when obstructed in down transmitter or wall station. -
Page 6: Table Of Contents
warnIng table of contents Incorrect InstallatIon can Package Contents ................I. lead to severe or Fatal Pre-Installation Inspection ............. II, III Injury. Follow these Tools Needed ...................IV. InstructIons careFully. Important Safety Instructions ............V. IMportant InstallatIon InstructIons Rail Assembly .................1-3 ® Classicdrive Installation ..............4-8. -
Page 7: Rail Assembly
rail assembly Opener Rail IMportant: DO NOT RuN OPENER uNTIL Tools Needed: Assembly INSTRuCTED TO DO SO! Splice 1/2” Socket Bracket Pre-position parts for assembly. Bolt a splice Ratchet Wrench bracket to the opener rail assembly and bolt 5/16” x 1/2” Flat Head the intermediate rails to the same splice Carriage Bolts Intermediate Rails... -
Page 8: Tools Needed
Mounting Front rail assembly Fasten the front rail assembly to the Tools Needed: Splice Bracket intermediate rails using the splice bracket 1/2” Socket and four 5/16” x 1/2” carriage bolts and 5/16” lock washer nuts. Ratchet Wrench Front Rail Assembly Intermediate Rails 5/16”... - Page 9 rail assembly alignment and chain or Belt setting Turn rail assembly upside down and place Tools Needed: the plastic rail alignment tool onto the 1/2” Socket meeting point of the two rails. Tighten the 5/16” lock washer nuts on the side of the Ratchet Wrench splice bracket with the rail alignment tool in place.
- Page 10 attaching rail to opener 1/4” - 20 x 5/8” Hex Head Bolts IMportant: THE DRIVER GEAR IN THE Tools Needed: OPENER MuST BE PROPERLy ALIGNED WITH THE SPROCKET/ COuPLING COGS IN 3/8” Socket THE RAIL ASSEMBLy AND THE MOuNTING BOLTS FuLLy TIGHTENED, BEFORE Ratchet Wrench POWERING uP THE OPENER.
- Page 11 positioning and Installing Reinforce with 2” x 6” as required to insure rigid mounting. Front wall Bracket Tools Needed: warnIng DO NOT ATTEMPT TO LOOSEN OR Carpenter’s level REMOVE ANy PORTION OF DOOR SPRING 7/16” Socket SySTEM IN ORDER TO REINFORCE Driver HEADER WALL OR TO MOuNT WALL BRACKET.
- Page 12 Front Wall Bracket attach unit to Front wall Bracket 1/4” Plastic Insert Locking Nut Tools Needed: Raise the front end of the rail assembly and attach it to the front wall bracket, using the 1/4” x 4” hex head bolt 7/16”...
- Page 13 Ceiling joist Mounting opener end Tools Needed: warnIng Power Drill DO NOT uSE GEAR CAP BOLT OR NuT FOR HANGER ATTACHMENT. THIS MAy hacksaw CAuSE SPROCKET, CHAIN OR BELT Cut Perforated MISALIGNMENT, RESuLTING IN DAMAGE Hangers to Fit 1/8” Drill Bit TO OPENER OR POSSIBLE PERSONAL INjuRy! Gear Cap...
-
Page 14: Mounting Door Bracket
Reinforce Door Vertically and Horizontally Mounting door Bracket note: If you have a 5120, 5140, 9100, Tools Needed: 9400, 9600, 9700 or 9800 series door, do not install this door bracket, install the door 7/16” Socket Top Roller bracket supplied with the door, see the Guideline Installation Instructions and Owner’s Manual Ratchet Wrench... - Page 15 wired wall station and entrapment warning label Installation Tools Needed: warnIng Wall Station Power Drill TO PREVENT POSSIBLE INjuRy, INSTALL Service WALL STATION OuT OF THE REACH OF Entrance Phillips head CHILDREN AND IN A LOCATION WHERE Door Screwdriver 5 Foot THE DOOR CAN BE SEEN WHEN THE Entrapment Minimum...
- Page 16 wired Infrared safety sensor Wall Mounting Bracket Installation Tools Needed: IMportant: BOTH WALL BRACKETS MuST BE MOuNTED AT THE SAME HEIGHT FOR PROPER ALIGNMENT. Ratchet Wrench note: use Steps a-c for installing sensors Tape Measure on both sides of the garage door. a.
- Page 17 Installation of wiring for wired Infrared safety sensor Tools Needed: uncoil the wires from the infrared safety sensors and route the wire up the garage hammer wall across the ceiling and down to the back of the opener. Tack the wires in place using staples.
- Page 18 connecting opener to outlet Tools Needed: warnIng None TO REDuCE THE RISK OF ELECTRICAL SHOCK, DO NOT CHANGE THE POWER Outlet CORD IN ANyWAy. IMportant: THE OPENER MuST BE CONNECTED TO A PROPERLy GROuNDED 3 PRONG, 120 VOLT OuTLET. The opener can be permanently wired. To permanently wire the unit, see permanent wiring option on page 21.
- Page 19 alignment of wired Infrared safety sensors Tools Needed: warnIng TO AVOID POSSIBLE INjuRy OR Pliers PROPERTy DAMAGE, KEEP PEOPLE AND OBjECTS CLEAR OF THE MOVING DOOR ARM. IMportant: THE SAFETy SENSOR SENDS AN INVISIBLE BEAM OF LIGHT FROM THE SENDING uNIT TO THE RECEIVING uNIT ACROSS THE PATHWAy OF THE DOOR.
- Page 20 single and double tab door Brackets setting trolley close position Models: 9100, 9400, 9600, 5120 Model: 9700 and 5140. Tools Needed: warnIng TO AVOID POSSIBLE INjuRy OR Pliers/Wire Cutters PROPERTy DAMAGE, KEEP PEOPLE AND OBjECTS CLEAR OF THE MOVING DOOR Tape Measure ARM.
-
Page 21: Typical Installation
typical Installation upper Arm connecting door arm to door 5/16” x 1-1/4” Multi-grip Clevis pin Door Bracket Nylon Shoulder Tools Needed: typical Installation: Lower Arm Bushing Place nylon shoulder bushing in lower arm Door Bracket hole in curved end (single hole). Place door Adjustable Wrench arm on right side of door bracket. -
Page 22: Setting Door Close/Opening Travel
setting door close travel Tools Needed: using the wall control up/down button, activate door to full open position; Flat Tip reactivate to close position. Screwdriver Bottom Of Opener The door should stop on the floor with the bottom door seal slightly compressed. If the door reverses off the floor, turn close travel knob 1/4 turn “less”. - Page 23 setting door opening travel (continued) note: If door does not open fully and opener light flashes (make sure the bulb Stop Bolt is installed and operating) check for an Trolley obstruction or see Adjustment #1, page 31 (Adjusting Opening Force). to precisely set the open limit: a.
- Page 24 contact obstruction test Tools Needed: After installing the opener, the door must reverse when it contacts a 1-1/2” inch high object (or a 2 x 4 board laid flat) on the 2 x 4 Board garage floor. using the wall station, activate the door to the fully open position.
- Page 25 programming wireless keyless entry (If Included) warnIng Tools Needed: DuRING PROGRAMMING THE GARAGE None DOOR MAy OPERATE. KEEP PEOPLE AND OBjECTS CLEAR OF THE MOVING DOOR Right Side Of Opener TO PREVENT DOOR DAMAGE OR POSSIBLE PERSONAL INjuRy. note: To simplify installation, program the wireless keyless entry to the Program Status opener before mounting to the wall.
- Page 26 Installing wireless keyless entry (If Included) IMportant: INSTALL ALL WALL Tools Needed: CONTROLS OuT OF THE REACH OF CHILDREN AND IN A LOCATION WHERE THE Power Drill DOOR CAN BE SEEN BEFORE ACTIVATING. Keyless Entry 5/64” Drill Bit Locate a convenient place to mount the wireless keyless entry, that does not Phillips head interfere with the normal opening and...
- Page 27 power connection (permanent wiring option) Power Cord 1/2” To 1” Opener Tools Needed: warnIng Strain Relief Bushing Needle Nose Pliers TO AVOID ELECTRICAL SHOCK, DISCONNECT POWER AT THE FuSE/ Pliers/Wire Cutters BREAKER BOx BEFORE PROCEEDING. Flat Tip IMportant: CHECK yOuR LOCAL Screwdriver ELECTRICAL CODES.
- Page 28 adjustable door Bracket option (Models 9100, 9400, 9600, 5120 and 5140) CENTER LINE OF TOP SECTION IMportant! WhEN CONNECTINg A Tools Needed: top rIB TROllEY TYPE gARAgE DOOR OPENER TO ThIS DOOR, A WAYNE-DAlTON OPENER/ TROllEY BRACKET MUST BE SECURElY ATTAChED TO ThE TOP SECTION OF ThE ALIGN CENTER OF BOTH TABS WITH DOOR, AlONg WITh ANY U-BARS...
- Page 29 setting trolley close position/ Horizontal connecting door arm Track (Models 9100, 9400, 9600, 5120, 5140 & 9700) Horizontal with torqueMaster® or extension springs 12” OR 15” Track Tools Needed: deterMIne the wayne-dalton track radIus BeIng used: FIG. 1 FIG. 1.1 Needle Nose Pliers 12”...
- Page 30 setting trolley close position/ connecting door arm (continued) low headrooM: TRAVEL ADJUSTMENT using the low headrooM trolley Bottom Of Opener OPEN CLOSE LESS posItIonIng charts, refer to dIM “X” MORE MORE to set the distance from header to trolley, as shown in FIG.
- Page 31 setting trolley close position/ Horizontal Track connecting door arm Horizontal (Models 9100, 9400, 9600, 5120, 5140 & 9700) 12” OR 15” Track with torsion springs Tools Needed: deterMIne the wayne-dalton FIG. 1 track radIus BeIng used: FIG. 1.1 12” TOP vIEw Needle Nose Pliers For Mount hope and pensacola track:...
- Page 32 setting trolley close position/ connecting door arm (continued) low headrooM: using the low headrooM trolley TRAVEL ADJUSTMENT CLOSE Bottom Of Opener OPEN posItIonIng chart, refer to dIM “X” to LESS MORE MORE set the distance from header to trolley, as shown in FIG.
-
Page 33: Important Safety Instructions
IMportant saFety InstructIons warnIng warnIng ALWAyS KEEP MOVING DOOR IN SIGHT AND KEEP PEOPLE AND to reduce the rIsk oF severe OBjECTS AWAy uNTIL IT IS COMPLETELy CLOSED. TO PREVENT A SEVERE OR FATAL INjuRy, AVOID STANDING IN A OPEN DOOR WAy Injury or death: OR WALKING THROuGH THE DOORWAy WHILE THE DOOR IS MOVING. -
Page 34: Operation
operating the wired wall station up-down Button: Momentarily pressing the up/Down button starts or stops door movement or changes door’s direction. Press and hold up/Down button during the door’s complete downward travel to override safety sensors. warnIng THE SEVERE OuT-OF-BALANCE CONDITIONS MuST BE CORRECTED IMMEDIATELy. -
Page 35: Programming For Homelink To Classicdrive
primary programming for homelink to the classicdrive ® ® note: This step can only be done on automobiles equipped with the programming/training homelink unit ® warnIng HomeLink System. ® note: Programming HomeLink requires a Wayne-Dalton ® GARAGE DOOR MAy OPERATE DuRING PROGRAMMING. TO AVOID Transmitter that is programmed to the opener (transmitter(s) sup- POSSIBLE SEVERE OR FATAL INjuRy, PLACE THE EMERGENCy plied with the opener, come pre-programmed from the factory). - Page 36 alternate programming for homelink to the classicdrive ® ® note: This Step can only be done on automobiles equipped with the programming/training homelink unit ® warnIng HomeLink System. ® GARAGE DOOR MAy OPERATE DuRING PROGRAMMING. TO AVOID note: Programming HomeLink requires a Wayne-Dalton ®...
- Page 37 adjustments adjustment # 1 opening and closing Force adjustment # 2 contact obstruction sensing (closing direction) This garage door opener is built with a safety system that allows the door to reverse when closing and stop when opening. This must be The opener is designed to automatically reverse the door during adjusted so your opener does not use excessive force in the down direction or react to the weight of the door during upward travel.
-
Page 38: Programing Transmitter(S) To Opener
programming transmitter(s) to opener Tools Needed: warnIng Right Side Of Opener None DuRING PROGRAMMING THE GARAGE DOOR MAy OPERATE. KEEP PEOPLE AND OBjECTS CLEAR OF THE MOVING DOOR TO PREVENT DOOR DAMAGE OR POSSIBLE PERSONAL INjuRy. Program Status note: The opener can be activated by up to 8 remote transmitters and 2 keyless entries. -
Page 39: Maintenance
Maintenance Monthly Maintenance: twice a year: 1. Lubricate hinges and rollers of garage door. Check chain tension. If chain rests on bottom of rail, adjust tension by turning the two chain adjusting nuts at the end of the rails 2. Inspect the door for loose fasteners, worn or frayed counterbalance (opposite the opener end) clockwise. -
Page 40: Troubleshooting
troubleshooting syMptoM proBaBle cause correctIve actIon Opener won’t work from wall button or radio control. No power to opener. Check cord to outlet, wall switch and circuit breaker. Short circuit in wires to opener or wall button. Isolate by disconnecting the wires at the opener from the wall station. -
Page 41: Parts Breakdown Rail Assembly
parts Breakdown rail assembly - all Models part # description # per unit #. part # description # per unit 296125 Motor Head Rail Angle, R.H. 14b. 320696 Front Bracket - Belt 296126 Motor Head Rail Angle, L.H. 220956 Door Bracket 296127 Intermediate Rail Angle 326207... -
Page 42: Parts Breakdown Opener Assembly
parts Breakdown opener assembly and accessories - all Models part # description # per unit #. part # description # per unit 157167 Frame 301675 Capacitor Clamp 325017 Motor 1/2 HP 157166 Wired Sensor Mounting Bracket 306131 Motor Control Board 157165 Wired Sensor Sliding Bracket 306364... -
Page 43: Accessories
classicdrive accessories ® three Button Mini / visor Controls up to 6 doors or wireless accessories. Includes visor clip. transmitter Allows independent door up/down control and wired deluxe wall station overhead light on/off control. Illuminated 10-digit numeric keypad which allows the operation of the garage door opener from wireless keyless entry outside by entering a programmable personal code... -
Page 44: Warranty
FIVE yEARS (All Models) and mechanical components (excluding motor) for a period of TEN yEARS (Models 3018, 3522) and FIFTEEN yEARS (Models 3018DLx, 3522DLx) from the date of installation, provided it is properly installed, maintained and cared for under specified use and service. -
Page 45: Template
cut-out template to aid Installation Pre-drill 5/64” pilot hole 5 Button Keyless Entry Template please do not return this product to the store call us toll-Free: Call us Directly! Our Trained Technicians Will Answer (888) 827-3667 your questions and /or Ship Any Parts you May Need Thank you for your purchase www.wayne-dalton.com please do not return this product to the store. - Page 46 Information Models: 3018, 3018dlX, 3522, 3522dlX covered by one or more of the following u.s. patents: d413,055; d413,579; d413,867; d421,031; d505,393; 5,929,580; 5,931,212; 6,078,249; 6,145,570; 6,161,438; 6,164,014; 6,325,134; 6,326,751; 6,326,754; 6,401,792; d413,055; d413,579; d413,867; d421,031; d472,568; d472,910; d473,573; d473,574; d505,393; 5,929,580;...