Vertex Standard VX-520U Service Manual

Uhf hand-held portable land mobile transceiver
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UHF Hand-Held Portable
Land Mobile Transceiver
VX-520U
Service Manual
©2003 VERTEX STANDARD CO., LTD.
Operating Manual Reprint .......................... 2
Specifications ................................................. 8
Block Diagram ............................................. 11
Circuit Description..................................... 13
Alignment ..................................................... 15
Interconnection Diagram ........................... 19
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
International Division
8350 N.W. 52nd Terrace, Suite 201, Miami, FL 33166, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
The VX-520U is a compact hand portable transceiver
for the UHF land mobile band that offers the convenience
of small size, light weight, and simple operation. The
VX-520U can be simply programmed by your
VERTEX STANDARD Dealer with up to 32 channels for
single and split frequency operation. The VX-520U pro-
vides up to 5 watts of RF output power and includes a
flexible quick-connect antenna.
The transceiver and Ni-Cd battery packs are construct-
ed of thick high impact polycarbonate plastic, with spe-
cial attention paid by the designers to tight sealing and
ruggedness, assuring years of reliable operation even in
harsh environments.
The following pages describe the operation, features
and accessories of the VX-520U. With proper care and op-
eration, the transceiver will provide many years of reli-
able communications.
Contents
Board Unit (Schematics, Layouts & Parts)
CNTL Unit .............................................................. 21
LCD Unit ................................................................. 29
VR & PTT Unit ........................................................ 31
Main Unit ................................................................ 33
APC Unit ................................................................. 39
PLL Unit .................................................................. 41
REG Unit ................................................................. 44
IF Unit ...................................................................... 46
VCO Unit ................................................................. 48
TCXO Unit .............................................................. 50
1

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Table of Contents
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Summary of Contents for Vertex Standard VX-520U

  • Page 1: Table Of Contents

    The following pages describe the operation, features and accessories of the VX-520U. With proper care and op- eration, the transceiver will provide many years of reli- able communications. Contents Operating Manual Reprint ......
  • Page 2: Operating Manual Reprint

    F2D-5 Unit installed), and manual squelch over- battery almost depleted, this lamp blinks red, indicating ride. The VX-520U is easily programmed by your dealer that the battery needs recharging or replacement very using a Vertex Standard Service Kit with an IBM PC-com- soon.
  • Page 3 Operating Manual Reprint ( 4 ) Battery Release button Side Panel Buttons Slide this button in the direction of the arrow (upward) for battery removal. ( 5 ) EAR and MIC Jacks These jacks primarily intended for use with the op- tional MH-45 External Speaker/Microphone.
  • Page 4: Preliminary Steps

    Operating Manual Reprint Preliminary Steps An important note about your radio ! Before operating the transceiver for the first time: Some of the radio/button functions discussed next Charge the battery pack and connect the supplied will only operate in your radio if so programmed by helical rubber flex antenna to the antenna jack on your dealer, or after the installation of certain inter- the top of the transceiver.
  • Page 5: Priority Scanning

    Operating Manual Reprint Priority Scanning Dual Watch Priority scanning allows you to scan and monitor chan- If you need to operate on a non-priority channel while nels while the receiver periodically checks for calls on a still checking for calls on the priority channel, the Dual pre-selected (“priority”) channel.
  • Page 6: Alpha Tag

    UNCTIONS This reduces the power output of your radio to ap- tails contact your nearest Vertex Standard dealer. For fu- proximately one watt to conserve battery life, and when ture reference, check the box next to the function that has...
  • Page 7 Channels should be locked-out or TX-inhibited via pro- gramming by your Vertex Standard dealer, and stops in- serted as a operating convenience to you and your net- work users.
  • Page 8: Specifications

    Specifications General Number of Channels: Frequency Range: 450-488 MHz Channel Spacing: 12.5/25 kHz Power Supply Voltage: 7.2 VDC Current Consmption: Standby (Saver On) 19 mA Standby (Saver Off) 50 mA Receive 200 mA Transmit 2/1 A Battery Life: 11 hrs. (13.3 hrs. w/saver) Ambient Temperature Range: –22°...
  • Page 9: Exploded View & Miscellaneous Parts

    Exploded View & Miscellaneous Parts RA0277900 Œ CONNECTOR R3518770 COVER Œ SUB PANEL RA0278400 PACKING SHEET CP7023000  PANEL SUB ASS'Y (w/ NYLON NET (2pcs)) R8141000 NAME PLATE RA0071100 RELEASE KNOB ‘ R7145910A ‘ RUBBER R0117370 COIL SPRING R7124630A M4090103 NYLON NET SPEAKER R3130400A...
  • Page 10 Note:...
  • Page 11: Block Diagram

    Block Diagram...
  • Page 12 Block Diagram Note:...
  • Page 13: Circuit Description

    Circuit Description Refer to the block diagram when reading this descrip- dio amplifier and silencing the receiver when no signal is tion. For finer details, refer to the schematic diagram. being received, and during transmission. When a carrier appears at the discriminator, noise is Receiver removed from the output, causing the emitter of Q2306 In coming signals at the antenna are passed through a...
  • Page 14 Circuit Description Control Unit & Supply Buses The first local signal for the receiver, and the carrier Microprocessor Q1017 (M38067MC) on the control unit for the transmitter (at the transmitter frequency) are gen- contains programming in masked ROM to generate seri- erated by the PLL.
  • Page 15: Alignment

    PLL & Transmitter IBM PC compatible computer Set up the test equipment as shown for transmitter Vertex Standard VPL-1 Cable, or FRB-2 Service Kit, with alignment. Adjust the supply voltage to 7.2 V for all steps CE37 Channel Programming Diskette where not specified otherwise.
  • Page 16 ± 1.5 kHz (for 12.5 kHz steps). Note! Because of the bridge audio amplifier circuit used in the VX-520U, it is necessary to construct and use a simple audio load test adapter as shown in the schematic dia- gram above, when conducting receiver alignment steps.
  • Page 17 The VX-520U uses a threaded-type antenna jack to match the supplied helical flex antenna. To connect the VX-520U to test equipment or an external coaxial-fed an- tenna, the CN-1A adapter should be used to mate the trans- ceiver with standard BNC connector.
  • Page 18 Alignment Note:...
  • Page 19: Interconnection Diagram

    Interconnection Diagram...
  • Page 20 Interconnection Diagram Note:...
  • Page 21: Cntl Unit

    CNTL Unit Circuit Diagram 7.2 V 2.5 V LAMP on: 4.2 V LAMP off: 0 V 2.5 V 2.2 V 5.0 V RX: 0.9 V RX: 0.8 V 5.0 V RX: 0.8 V RX: 5.0 V TX: 5.0 V TX: 5.0 V RX: 1.0 V RX: 0.9 V RX: 5.0 V...
  • Page 22: Cntl Unit

    CNTL Unit Parts Layout Side A Side B BR93LC66RF BR93L66RF (Lot. 16~) TA75S393F (TA) DTDG23YP (E02) 2SK160 (K6) FMG5 (G5) 2SA1586Y (SY) DA204U (K) DA227 (N20) UMG1 (G1) (Q1002) (Q1006) (Q1011) (Q1003) (Q1004) (D1004, 1006) (Q1015) (D1003) (Q1020) NJM2904V M38067ECA (Q1005, 1008) M38067MC (Lot.
  • Page 23: Parts List

    CNTL Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CB1467001 P.C.B. W/O COMP. FR006600D C 1001 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1002 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1003 CHIP CAP. 0.001uF GRM39B102K50PT K22174821...
  • Page 24 CHIP CAP. 0.01uF GRM39B103K25PT K22144803 C 1075 CHIP CAP. 0.01uF GRM39B103K25PT K22144803 1-10 C 1075 CHIP CAP. 0.01uF GRM39B103K25PT K22144803 VX-520U C 1076 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 1-10 C 1076 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 VX-520U C 1076 CHIP CAP.
  • Page 25 R 1016 CHIP RES. 1/16W 5% RMC1/16 683JATP J24185683 R 1017 CHIP RES. 1/16W 5% RMC1/16 333JATP J24185333 R 1018 CHIP RES. 1/16W 5% RMC1/16 393JATP J24185393 R 1019 CHIP RES. 1/16W 5% RMC1/16 105JATP J24185105 Please contact VERTEX STANDARD.
  • Page 26 J24185222 R 1031 CHIP RES. 1/16W 5% RMC1/16 153JATP J24185153 1-10 R 1031 CHIP RES. 1/16W 5% RMC1/16 153JATP J24185153 VX-520U R 1032 CHIP RES. 180k 1/16W 5% RMC1/16 184JATP J24185184 1-10 R 1032 CHIP RES. 180k 1/16W 5% RMC1/16 184JATP...
  • Page 27 CNTL Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE R 1090 CHIP RES. 1/16W 5% RMC1/16 102JATP J24185102 R 1090 CHIP RES. 1/16W 5% RMC1/16 103JATP J24185103 R 1091 CHIP RES. 1/16W 5% RMC1/16 473JATP J24185473 R 1093 CHIP RES.
  • Page 28 CNTL Unit Note:...
  • Page 29: Lcd Unit

    LCD Unit Circuit Diagram Parts Layout Side A Side B LC75821E LT1ED53A (Q5001) (D5001) FSD-10928 (DS5001) Circuit Diagram...
  • Page 30 LCD Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CB1470001 P.C.B. W/O COMP AC021U000 FR006620B C 5001 CHIP CAP. 680pF GRM39B681M50PT K22174807 C 5002 CHIP CAP. 0.1uF GRM40B104M25PT K22140811 C 5003 CHIP CAP.
  • Page 31: Vr & Ptt Unit

    VR & PTT Unit VR Unit Circuit Diagram VR Unit Parts Layout Side A Side B Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. PCB with Compornents CB1468001 Printed Circuit Board FR006610B JP4001 WIRE ASSY A0403 T9206360 VR4001 POT.
  • Page 32 Note:...
  • Page 33: Main Unit

    Main Unit Circuit Diagram W: 5.0 V RX: 3.6 V 5.0 V N: 0 V RX: 0 V –113.0 dbm –100.0 dbm TX: 0.8 V RX: 4.6 V SQL Close: 0 V RX: 0 V SQL Open: 4.4 V TX: 0.8 V RX: 0.7 V –115.0 dbm –121.0 dbm...
  • Page 34: Main Unit

    Main Unit Parts Layout M68732HA M5223FP SGM2016AM (MA) (Q3206) IMZ2 (Z2) (Q3209) (Q3202) (Q3207) DTC124TU (05) RN2305 (YE) DTC144EU (26) 2SC3356 (R24) (Q3215) (Q3211) (Q3208, 3210, 3212, (Q3201, 3205) 3213, 3216) 2SC2620 (QB) (Q3203) 2SC5005 (73) (Q3204) 2SC3357 (RK) 1SS184 (B3) (Q3214) (D3202) Side A...
  • Page 35 MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CP7007001 P.C.B. W/O COMP. FR002020A C 3201 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 3203 CHIP CAP. 10pF GRM39CH100D50PT K22174211 C 3204 CHIP CAP. 47pF GRM39CH470J50PT K22174227...
  • Page 36 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE C 3262 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 3263 CHIP TA.CAP. 0.33uF TEMSVA21D334M-8R K78130018 C 3264 CHIP CAP. 0.1uF GRM40B104M25PT K22140811 C 3265 CHIP CAP. 0.001uF GRM40B102K50PT K22170825 C 3266 CHIP CAP.
  • Page 37 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE R 3220 CHIP RES. 1/16W 5% RMC1/16 101JATP J24185101 R 3221 CHIP RES. 1/10W 5% RMC1/10T 8R2J J24205829 R 3222 CHIP RES. 1/10W 5% RMC1/10T 151J J24205151 R 3223 CHIP RES.
  • Page 38 MAIN Unit Note:...
  • Page 39: Apc Unit

    APC Unit Circuit Diagram Parts Layout FMW1 (W1) DTC144EU (26) 2SA1586Y (SY) (Q2002) (Q2005, 2006) (Q2001) 2SA1298Y (IY) (Q2003) Side A 2SC4116GR (LG) RD3.6MB1 (361) (Q2004) (D2004) Side B...
  • Page 40 APC Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CB1462001 P.C.B. W/O COMP. FR002020A C 2001 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 2002 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 2003 CHIP CAP. 0.001uF GRM39B102K50PT K22174821...
  • Page 41: Pll Unit

    PLL Unit Circuit Diagram Parts Layout MB1505PF TC4W66F (Q2105) (Q2101) Side A IMD3 (D3) DTA144EU (16) DTC114TK (04) (Q2102) (Q2104) (Q2103) DTC144EU (26) DAN202U (N) (Q2106) (D2104) Side B...
  • Page 42 PLL Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CB1463001 TCO OFF P.C.B. W/O COMP. FR002030A C 2102 CHIP TA.CAP. 0.1uF TESVA1V104M1-8R K78160025 C 2102 CHIP TA.CAP. 0.1uF TESVA1V104M1-8R K78160025 W/O TCXO C 2104 CHIP TA.CAP.
  • Page 43 PLL Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE Q 2103 TRANSISTOR DTC114TK T146 G3070073 Q 2103 TRANSISTOR DTC114TK T146 G3070073 W/O TCXO Q 2104 TRANSISTOR DTA144EU T106 G3070079 Q 2104 TRANSISTOR DTA144EU T106 G3070079 W/O TCXO Q 2105 MB1505PF-G-BND-TF G1091706...
  • Page 44: Reg Unit

    REG Unit Circuit Diagram Parts Layout TDA2822D TK11650UTL (50) DTA143XK (33) (Q2206) (Q2203) (Q2205) Side A DTB123EK (F12) DTC144EU (26) 2SA1586Y (SY) (Q2204, 2209) (Q2207, 2208, 2210) (Q2201) 2SB1132Q (BA) Side B 2SC4116GR (LG) (Q2202) (Q2211)
  • Page 45 REG Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CB1464001 P.C.B. W/O COMP. FR002040B C 2201 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 2202 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 2203 CHIP CAP. 0.001uF GRM39B102K50PT K22174821...
  • Page 46: If Unit

    IF Unit Circuit Diagram Parts Layout BA4116FV DTA144EE (16) DTC144EU (26) (Q2302) (Q2301) (Q2303) Side A 2SA1586Y (SY) 2SC4116GR (LG) MA142WK (MU) (Q2306) (Q2304) (D2304, 2305) DA221 (K) (D2302) Side B...
  • Page 47 IF Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CB1465001 P.C.B. W/O COMP. FR002050A C 2301 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 2302 CHIP TA.CAP. 4.7uF TEMSVA1A475M-8R K78100022 C 2303 CHIP CAP. 0.001uF GRM39B102K50PT K22174821...
  • Page 48: Vco Unit

    VCO Unit Circuit Diagram Parts Layout 2SK508 (K52) DTC124EU (25) (Q2401, 2404) (Q2402, 2403, 2405) Side A Side B 2SC4116GR (LG) DAN202U (N) (Q2407) (D2404) 2SC4226 (R24) (Q2406) Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CB1466001...
  • Page 49 VCO Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE C 2407 CHIP CAP. GRM39CK020C50PT K22174203 C 2408 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 2409 CHIP CAP. GRM39CH080D50PT K22174209 C 2410 CHIP CAP. 220pF GRM39CH221J50PT K22174243 C 2411 CHIP CAP.
  • Page 50: Tcxo Unit

    TCXO Unit Circuit Diagram Parts Layout MB1505PF TC4W66F (Q2505) (Q2501) Side A IMD3 (D3) DTC114TK (04) DTA144EU (16) (Q2502) (Q2503) (Q2504) DTC144EU (26) TA75S01F (SA) DAN202U (N) (Q2506) (Q2507) (D2504) Side B...
  • Page 51 Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE PCB with Compornents CB1897001 TCO ON P.C.B. W/O COMP. FR007930A C 2502 CHIP TA.CAP. 0.1uF TESVA1V104M1-8R K78160025 C 2503 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 2504 CHIP TA.CAP. 2.2uF TEMSVA1C225M-8R K78120015...
  • Page 52 © No portion of this manual may be Copyright 2003 reproduced without the permission VERTEX STANDARD CO., LTD. of VERTEX STANDARD CO., LTD. All rights reserved Printed in Japan.

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