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Yerf-Dog Fun-Kart 3203A Owner's Manual

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OWNERS MANUAL
Read Tecumseh Engine Owner's Manual and Important
Rules for Safe Operation before Operating Vehicle
YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!!
20 oz. or 1 ¼ Pints (.6 Liters) OF SAE 30 MOTOR OIL
This vehicle is sold for off-road use only. Before operating
this vehicle, read all the instructions for safe assembly and
operation as well as the instructions governing the engine
and other portions of the vehicle. Pay close attention to all
caution and warning labels on the Fun-Kart.
For Replacements Parts Call:
1-888-389-5522 (U.S.)
MODEL: 3203A
WARNING:
WARNING:
1-888-707-1880 (Canada)
1
11/01/02
02456
Rev. L

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Summary of Contents for Yerf-Dog Fun-Kart 3203A

  • Page 1 MODEL: 3203A OWNERS MANUAL WARNING: Read Tecumseh Engine Owner’s Manual and Important Rules for Safe Operation before Operating Vehicle WARNING: YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!! 20 oz. or 1 ¼ Pints (.6 Liters) OF SAE 30 MOTOR OIL This vehicle is sold for off-road use only.
  • Page 2 NOTE: All the items (1-33) below should be read and understood by the Operator and Parent. Failure to follow these instructions could endanger personal safety of the operator and any passenger. IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD, STREET, This vehicle is not licensable.
  • Page 3 The vehicle should never be started without first checking to see that the throttle is in idle position. Do not start engine without verifying proper function of the throttle. 10. Never attempt to start this vehicle without having the operator sitting in the proper position to ensure control of the kart.
  • Page 4 The custom brush guard assembled on this vehicle is for deflecting loose vegetation and must not be removed. When storing the vehicle, it must be kept in a place where gasoline fumes will not reach an open flame or spark. For long periods of storage, such as for winter, the fuel tank should be drained in the open, cool area.

  • Page 5: Limited Warranty

    YERF-DOG Fun-Karts by Flexible Flyer LIMITED WARRANTY The Limited Warranty on this vehicle is in two (2) parts: We offer the original purchaser of this product the following warranty: PART ENGINE Tecumseh warrants the engine for (2) years, NOT Flexible Flyer. See Tecumseh Engine Owner’s Manual.
  • Page 6 ASSEMBLY 1. Complete the Fun-Kart registration and warranty confirmation on the back of this owner’s manual and mail in within 10 days of purchase. The information is required when ordering parts. 2. Steering Wheel - Bolt the steering wheel to the anchor plate with fasteners provided in the parts bag included with the Fun-Kart.

  • Page 7: Starting Instructions

    WARNING - Perform this pre-ride inspection everyday before riding the vehicle. If not performed, serious damage to the vehicle and personal injury may result. 1. Engine Oil Level – Add oil if required. Check for leaks. Tighten filler cap securely. 2.

  • Page 8: Preventive Maintenance

    2. Do not start the engine before checking to make sure the throttle assembly is in the idle position. Warning – Each time prior to starting the engine, check throttle assembly to ensure that when the throttle pedal (right side) is pushed all the way forward the assembly is working smoothly and returns to idle when released.

  • Page 9: Service Instructions

    run out of fuel. Do not perform any fuel removal procedure while smoking or near an open flame. Dispose of any rags or towels properly. 2. Lubricate engine cylinder by removing the spark plug and pouring an ounce of lean lubricating oil through the spark plug hole into the cylinder.
  • Page 10 The Suspension System on your Fun-Kart is specifically designed and set up for the smoothest possible ride, while maintaining top performance and kart durability. Your Fun-Karts suspension system uses four shock absorbers, two on the front suspension and two on the rear suspension, to comfortably tackle rough terrain.

  • Page 11: Shock Absorber Adjustment

    SHOCK ABSORBER ADJUSTMENT SHOCK ADJUSTMENT HOLE (78) SHOCK ABSORBER 1. Locate SHOCK 5. Turn SHOCK ABSORBERS (78) at the front ADJUSTMENT HOLE and rear of the FUN-KART. counter-clockwise around the SHOCK to decrease 2. The factory pre-set shock absorption. SHOCKS for normal operating 6.
  • Page 12 SEAT FRAME ASSEMBLY INSTRUCTIONS (Male End) (Female End) (Male End) For ease of assembly, lay the seat frame on a table, seat back plate down, and seat bottom coming up away from the table. SEATBELT ATTACHMENT HARDWARE Item # Description BOLT;3/8-16 X 1”...
  • Page 13 The seat rail slides can be moved to allow access to the mounting holes in the seat rail. To move the slide on the rail with the adjustment lever, press outward and down on the lever. Move the slide of the seat adjustment upward for access to the lower, square mounting hole.
  • Page 14 SEAT ASSEMBLY INSTRUCTIONS 1. Locate the SEAT ASSEMBLY with LAP BELTS, and SHOULDER BELTS. Insert the bolt(9) and washers(8)(99) into the bottem of the SEAT ASSEMBLY as shown. 2. Align the STUDS on the bottom of the SEAT ASSEMBLY with the SEAT TAB HOLES on the FUN- KART FRAME.
  • Page 15 BRUSH GUARD ASSEMBLY INSTRUCTIONS NOTE: Attach all parts of BRUSH GUARD BEFORE tightening bolts. 1. Attach the front portion of the RACK BRUSH 5. Join and secure the two portions of the TOP GUARD(36) to the middle tabs on the FUN- KART BRUSH GUARD(31) with the CROSS BRUSH FRAME, behind the SEAT, using the hardware shown.
  • Page 16 FOAM ATTACHMENT DIAGRAM Attach FOAM (48) to the BRUSH GUARDS using CABLE TIES (35) on front sections as shown. Attach WRAPS (49) over FOAM (48).
  • Page 17 SUGGESTED DECAL APPLICATION Apply Decal kit (#44)(04197) as shown in the illustration below. Before application, 1. Wipe surface with a clean cloth. Make sure surface is dry and free of dust and dirt. 2. Lay decal on floorpan to view the area it will cover. To apply decals, 1.
  • Page 18 3203A REPLACEMENT PARTS IDENTIFICATION Item Part No. Description Item Part No. Description HH37524 NUT, 3/8-24 THIN NYLOCK 01756 A-ARM, LEFT, RED HH1256T NUT, 5/16-18 NYLOCK 01755 A-ARM, RIGHT, RED HH62518 NUT, 5/8-18 THIN NYLOCK 01132 AXLE SHAFT 01226 NUT, 5/16-18 JAM...
  • Page 20 Diagram of Product / Diagrama de Producto...
  • Page 21 P.O. Box 1296 West Point, MS 39773 Thank-you for purchasing this fine YERF-DOG product. With proper use, maintenance and service this kart will bring many years of fun and enjoyment. Please complete this vehicle registration and warranty confirmation form to ensure protection under the terms and conditions of the warranty and to verify ownership of this product.

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