Table of Contents
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Installation/Service
Manual
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
(623) 869-8881
Part No. 161952801
January, 1995
Revised 9/11/97
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1995
ICE DISPENSER
DPP 230-Push-Button Operated
DPK 230-Key Operated (Optional)
DPC 230-Card Operated (Optional)
DPT 230-Token Operated (Optional)
PRINTED IN U.S.A
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Table of Contents
Related Manuals for Cornelius DPP 230
Summary of Contents for Cornelius DPP 230
- Page 1 ICE DISPENSER DPP 230-Push-Button Operated DPK 230-Key Operated (Optional) DPC 230-Card Operated (Optional) DPT 230-Token Operated (Optional) Installation/Service Manual Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 Part No. 161952801 January, 1995 Revised 9/11/97 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment ...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page SAFETY INFORMATION ........... RECOGNIZE SAFETY INFORMATION . -
Page 3: Safety Information
SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the possibility of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words DANGER A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol. - Page 4 THIS PAGE LEFT BLANK INTENTIONALLY 161952801...
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Page 5: Introduction
When writing, please state the model and the serial number of your Ice Dispenser. Address all correspondence in regard to your Ice Dispenser to: IMI CORNELIUS INC A PRODUCT OF IMI CORNELIUS INC. ONE CORNELIUS PLACE ANOKA, MN 55303-6234 PHONE 800-554-3526... - Page 6 THIS PAGE LEFT BLANK INTENTIONALLY 161952801...
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Page 7: General Information
CLAIMS INSTRUCTIONS Claims: In the event of shortage, notify the carrier as well as IMI Cornelius immediately. In the event of dam- age, notify the carrier. IMI Cornelius is not responsible for damage occurring in transit, but will gladly render assistance necessary to pursue your claim. -
Page 8: Figure 1. Dimensions/Drain Connections
SIDE VIEW REAR VIEW A CONDENSATE DRAIN 1/2 F.P.T. B BIN AND STATION DRAIN 1 IN. VINYL TUBE C ELECTRICAL JUNCTION BOX NOTE: REMOVABLE TOP OF UNIT CUT FOR MOUNTING CORNELIUS 30” WIDE VERTICAL EVAPORATOR CUBER. FIGURE 1. DIMENSIONS/DRAIN CONNECTIONS 161952801... -
Page 9: Installation
INSTALLATION This section of the manual covers installing the dispenser, preparing the dispenser for operation, and operating the dispenser. SELECTING LOCATION 1. Locate the Ice Dispenser in a cool shaded area close to a properly grounded and fused electrical outlet with proper electrical requirements (see Table 1 Design Data). -
Page 10: Filling Dispenser Ice Bin Hopper With Ice
8. Connect drain hose to the condensate drain hose fitting , then route drain hose to the open drain. The drain hose should be insulated to prevent condensation from dripping from the hose. Condensation dripping from the drain hoses can cause serious staining of carpeting or hardwood floors. 9. -
Page 11: Figure 2. Dispenser Components (Push-Button Model Shown)
TOP COVER ELECTRICAL BOX ASS’Y FRONT PANEL STATION TUB GRILLE LEG (4) FIGURE 2. DISPENSER COMPONENTS (PUSH-BUTTON MODEL SHOWN) 161952801... -
Page 12: Operation
Ice Portion Size Adjustment. Located in the rear of the electrical box assembly, you will find the ICE PORTION SIZE ADJUSTMENT KNOB. Turn the ICE PORTION SIZE ADJUSTMENT KNOB to the left (counterclockwise) for less ice dispensed or turn the knob to the right (clockwise) for more ice dispensed. Adjust the ice portion size as instructed in this paragraph. - Page 13 Token Operated Dispenser. A special token must be used to activate the dispenser to dispense ice. With the MANUAL/PORTION CON- TROL SWITCH placed in the “MANUAL” position, activating the dispenser with the special token will dispense ice. If the MANUAL/PORTION CONTROL SWITCH SWITCH is placed in the “PORTION” position, a set time of approximately 1/2 to 20-seconds (adjustable) will be established and activating the dispenser with the special token will dispense that pre-set portion of ice.
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Page 15: Maintenance
MAINTENANCE This section of the manual describes maintenance procedures to be performed on the dispenser. CLEANING AND SANITIZING IMPORTANT: Only qualified Personnel should perform cleaning and sanitizing procedures. DAILY CLEANING (see Figure 2) 1. Remove grille from the station tub. 2. -
Page 16: Adjustments
6. Remove drain screen from inside the ice bin. 7. Remove two screws securing the sink top, then remove sink top from the station tub. 8. Remove three screws securing the ice chute and the ice chute back from the upper bin section. 9. -
Page 17: Figure 3. Wiring Diagram
MACHINE OUTLET BOX 115V 15 AMP 60HZ POWER SUPPLY PROVIDED BY INSTALLER GREEN COLORED GROUND SCREW BLACK INSIDE BOX WHITE WHITE GROUND WIRE MACHINE CONTROL BOX BLACK WHITE BLACK FIGURE 3. WIRING DIAGRAM 161952801... - Page 18 THIS PAGE LEFT BLANK INTENTIONALLY 161952801...
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Page 19: Troubleshooting
TROUBLESHOOTING Trouble Probable Cause Remedy NO ICE DISPENSED Insufficient ice supply in the Replenish ice supply as ice bin hopper. instructed. Ice bridged over the ice Gently tap on the ice to break ice rotator. loose. No electrical power to the Restore electrical power to the dispenser. - Page 20 THIS PAGE LEFT BLANK INTENTIONALLY 161952801...
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Page 21: Figure 4. Ice Dispenser
FIGURE 4. ICE DISPENSER 161952801... - Page 22 ICE DISPENSER ILLUSTRATED PARTS BREAKDOWN Item Part No. Name 164503-901 Ice Bin Ass’y, Lower and Upper 164874-022 Cover 163267-003 Electrical Box Ass’y, Push Button (See Figure 5) 163267-011 Electrical Box Ass’y, Key (See Figure 5) 163267-004 Electrical Box Ass’y, Card (See Figure 5) 163267-013 Electrical Box Ass’y, Token (See Figure 5) 161519-001...
- Page 23 ICE DISPENSER ILLUSTRATED PARTS BREAKDOWN Item Part No. Name 42553 Plate, Stop, Top 00239 Washer, Lock 164154 Washer, Flat 161189 Machine Screw, 1/4-20 By 5/8-In. Long 161176 Washer, Flat 161173 Machine Screw, Knurled, No. 8-32 By 1/2-In. Long 01470 Washer, Lock 161009 Machine Screw, Knurled, No.
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Page 24: Figure 5. Electrical Box Ass'y
AUX- AUX- AUX+ AUX+ AUX+ VEND VEND MAIN MAIN PORT. PORT. SAFTY SAFTY POT. SWITCH POT. SWITCH GER. GER. MTR. NET. LI MTR. NET. LI card coin AUX- AUX- AUX+ AUX+ VEND VEND MAIN MAIN PORT. PORT. SAFTY SAFTY SWITCH POT. - Page 25 ELECTRICAL BOX ILLUSTRATED PARTS BREAKDOWN Item Part No. Name 36078 Control Board, Portion Control 161080 Standoff 161297 Switch 167410 Thread Rolling Screw, Phil pan Hd., No. 6-32 By 3/8-In. long 161297-001 Push Button Kit 26128 Lock and Key 161627 Relay 07578 Thread Cutting Srcew, Phil Pan Hd., No.
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Page 26: Warranty
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. - Page 27 Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 IMI CORNELIUS INC. CORPORATE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (763) 421-6120 (800) 238-3600...