Comtech EF Data CRS-100 Operation Manual

1:1 redundancy switch

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CRS-100
1:1 Redundancy Switch Operation Manual
(Accessory Product for use only with
Comtech EFData CDM-500/550/550T Modems)
Part Number MN/CRS100.IOM
Revision 2

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Summary of Contents for Comtech EF Data CRS-100

  • Page 1 CRS-100 1:1 Redundancy Switch Operation Manual (Accessory Product for use only with Comtech EFData CDM-500/550/550T Modems) Part Number MN/CRS100.IOM Revision 2...
  • Page 3 Comtech EFData Documentation Update Subject: Change Part No. for AUX Cable Date: January 6, 2006 Document: CRS-100 1:1 Redundancy Switch Operation Manual, Revision 2, dated November 1, 2005 Part Number: MN/CRS100.EA2 Attach this page to page 2-3 Collating Instructions: Comments:...
  • Page 4 COMTECH PART NO. PL/WR9320-1 Figure 2-1. Cabling Details Filename: T_ERRATA...
  • Page 5 Quantity 4, Comtech EF Data P/N CA/BNC 50Ω ( 50Ω IF Cable) The CRS-100 is designed to work equally well with either 50 or 75 Ω systems, and Users should ensure that they order the correct IF cable sets when placing their order with the Factory.
  • Page 6 Comtech EF Data is an ISO 9001 Revision 2 Registered Company November 1, 2005 Copyright © Comtech EF Data, 2000. All rights reserved. Printed in the USA. Comtech EF Data, 2114 West 7th Street, Tempe, Arizona 85281 USA, (480) 333-2200, FAX: (480) 333-2161.
  • Page 7: Customer Support

    4. To ensure that the product is not damaged during shipping, pack the product in its original shipping carton/packaging. 5. Ship the product back to Comtech EF Data. (Shipping charges should be prepaid.) For more information regarding the warranty policies, see Warranty Policy, p. ix.
  • Page 8: Table Of Contents

    CHAPTER 1. INTRODUCTION ................1–1 CHAPTER 2. INSTALLATION ................. 2–1 Unpacking ..............................2–1 Mounting ..............................2–1 Configuration..............................2–2 Connect External Cables..........................2–2 CRS-100/CIC-50 Cabling Details......................2–5 CHAPTER 3. PHYSICAL DESCRIPTION..............3–1 Front Panel..............................3–1 Rear Panel ..............................3–1 Side Panel - Right Side ..........................3–2 Side Panel - Left Side ..........................3–3 CHAPTER 4.
  • Page 9 CRS-100 1:1 Redundancy Switch Revision 2 Preface MN/CRS100.IOM CHAPTER 6. OPERATION ..................6–1 AUTOMATIC OPERATION........................6–1 6.1.1 INFO (Information)..........................6–1 6.1.2 (INFO) MISC (Miscellaneous information)...................6–2 6.1.3 (CONFIG) MASK (Alarm mask) ......................6–3 Manual Operation ............................6–4 6.2.1 UTIL (Utility) ............................6–4 6.2.2 (UTIL) MAN-1:1 (Manual 1:1 switchover) ...................6–4...
  • Page 10: About This Manual

    About this Manual This manual provides installation and operation information for the Comtech EF Data CRS-100 1:1 Redundancy Switch. This is a technical document intended for earth station engineers, technicians, and operators responsible for the operation and maintenance of the CRS-100 1:1 Redundancy Switch.
  • Page 11: Important Information

    Environmental The CRS-100 must not be operated in an environment where the unit is exposed to extremes of temperature outside the ambient range 0 to 50C (32 to 122F), precipitation,...
  • Page 12 Immunity: EN 50082 Part 1 - Generic immunity standard, Part 1: Domestic, commercial and light industrial environment. In order that the CRS-100 continues to comply with these standards, observe the following instructions: • Connections to the transmit and receive IF ports (BNC female connectors) should be made using a good quality coaxial cable - for example RG58/U (50 Ω) or...
  • Page 13 CRS-100 1:1 Redundancy Switch Revision 2 Preface MN/CRS100.IOM viii...
  • Page 14: Warranty Policy

    Disclaimer Comtech EF Data has reviewed this manual thoroughly in order that it will be an easy-to- use guide to your equipment. All statements, technical information, and recommendations in this manual and in any guides or related documents are believed...
  • Page 15: Chapter 1. Introduction

    Chapter 1. INTRODUCTION The CRS-100 1:1 Redundancy Switch (Figure 1-1) is a companion product for use with Comtech EF Data CDM-500, CDM-550 or CDM-550T Modems. Its purpose is to continuously monitor a pair of modems (in a redundant configuration) so that, in the event of an equipment failure (or an undesired traffic condition), the unit will automatically switch data and IF signals from the failed unit to the Standby unit.
  • Page 16 Modems see identical Tx and Rx traffic signals all the time, which permits the CRS- 100 to continuously compare the fault status of both Modems. If the CRS-100 sees an identical fault on both Modems at the same time, it will infer that the fault condition exists in the external system, and eliminate an un-necessary switchover.
  • Page 17: Chapter 2. Installation

    Be sure to keep all shipping materials for the carrier's inspection. If the unit needs to be returned to Comtech EF Data, please use the original shipping container. Mounting The CRS-100 is designed to be self-supporting at the rear of the two CDM-500/550/550T modems which it is connected to.
  • Page 18: Configuration

    These two switches control the conditions which initiate an automatic switchover. Consult the following sections on how to set these switches. Connect External Cables Figure 2-1 shows how to connect a pair of modems together with the CRS-100. 2–2...
  • Page 19 CRS-100 1:1 Redundancy Switch Revision 2 Introduction MN/CRS100.IOM Figure 2-1. Cabling Details 2–3...
  • Page 20 It is essential to ensure that the IF connections, both Rx and Tx, are made correctly, i.e. the Tx IF from Unit ‘A’ connects to the Tx IF port ‘A’ on the CRS-100, and Unit ‘B’ to ‘B’, and the same for the Rx IF connections. Failure to observe this requirement will result in the system malfunctioning.
  • Page 21: Crs-100/Cic-50 Cabling Details

    MN/CRS100.IOM CRS-100/CIC-50 Cabling Details Figure 2-2 shows how to connect the CIC-50 T1/E1 Interface Converter to the installation. Quantity 1, Comtech EF Data P/N CA/WR9680-1 (CIC-50 Adapter 25-pin M-F) Quantity 2, Comtech EF Data P/N AC18W01P01 (Power Supply Unit) 2–5...
  • Page 22 CA/BNC 50 OHM 25 PIN D MALE Receive IF Transmit IF COMTECH EFDATA PART # CA/WR9680-1 (CIC-50 ADAPTER) CRS-100 / CIC-50 CABLING DETAILS 12V DC 12V DC 25 PIN D FEMALE PSU #2 PSU #1 (OPTIONAL) COMTECH EFDATA PART #...
  • Page 23: Chapter 3. Physical Description

    Chapter 3. PHYSICAL DESCRIPTION The CRS-100 is constructed as a free-standing module measuring 1.7H x 5.7W x 4.1D inches (4.3H x 14.5W x 10.4D cm), not including connectors. Front Panel On the front panel (Figure 3-1) of the unit is the main Data Interface connector, a 25 pin ‘D’...
  • Page 24: Side Panel - Right Side

    On the side panel (Figure 3-1) to the right are the two Tx IF ports, ‘A’ and ‘B’, which are BNC female. Connection is made to the pair of Modems using Comtech EF Data P/N CA/BNC 75 OHM ( 75Ω applications) or Comtech EF Data P/N CA/BNC 50 OHM ( 50Ω...
  • Page 25: Side Panel - Left Side

    On the side panel (Figure 3-1) to the left are the two Receive IF ports, ‘A’ and ‘B’, which are both BNC female. Connection is made to the pair of Modems using Comtech EF Data P/N CA/BNC 75 OHM ( 75 Ωapplications) or Comtech EF Data P/N CA/BNC 50 OHM ( 50 Ω...
  • Page 26 CRS-100 1:1 Redundancy Switch This page has been intentionally left blank. 3–4 MN/CRS100.IOM...
  • Page 27: Chapter 4. Functional Description

    Chapter 4. FUNCTIONAL DESCRIPTION The CRS-100 connects to two modems, an Online unit, and a Standby unit, monitors the fault status of these two units, and controls the routing of data and IF signals to and from the two units. In the case of an equipment failure, switching automatically takes place to protect the traffic circuit.
  • Page 28 Functional Description CRS-100 1:1 Redundancy Switch hence lose approximately 3.5 dB in output power level) the CRS-100 does not introduce any attenuation of output signal level. The Rx IF signal is fed to both units simultaneously, using an internal power divider.
  • Page 29: Chapter 5. Connector Pinouts

    Chapter 5. CONNECTOR PINOUTS Table 5-1. Data Connector - 25 Pin ‘D’ Type Female EIA-422/ Circuit EIA 530 Generic Signal description Direction V.35 EIA-232 Shield Shield Transmit Data A DTE to Modem SD A SD A Receive Data A Modem to DTE RD A RD A Signal Ground...
  • Page 30 Connector Pinouts CRS-100 1:1 Redundancy Switch For correct operation of the CRS-100, the Modems must have the following Firmware versions installed: CDM-500 - Version 1.18 or later CDM-550 - Version 1.10 or later CDM-550T - Version 1.04 or later IMPORTANT If the modems do not meet this requirement, please contact the factory to arrange for a free upgrade to be sent to you.
  • Page 31: Chapter 6. Operation

    Chapter 6. OPERATION AUTOMATIC OPERATION Having connected the cables in accordance with the instructions and diagram in Section 3.4, the User is now ready to put the system into operational use. Before proceeding, the User should check that the Auxiliary Serial link between the two units is functioning correctly.
  • Page 32: Info) Misc (Miscellaneous Information)

    On the bottom line, the screen should show that the 1:1 link is active. If it does not, then check that the cable is correctly installed before continuing. Comtech EF Data recommends that the User decide upon which condition is desired to initiate a switchover, and to correctly configure the two switches on the left side of the CRS-100.
  • Page 33: Config) Mask (Alarm Mask)

    ‘ACTIVE’ and ‘MASKED’ is made. Comtech EF Data recommends that for most applications the CRS-100 should be configured to switch on Unit faults only. IMPORTANT The system, now configured, is ready to be put into service.
  • Page 34: Manual Operation

    <XXXX/FSW=<CR> to the Online unit (where XXXX is the address of the Online unit) will force a switchover. This can be accomplished either by the User’s own software, or using Comtech EF Data’s own Monitor and Control Software package. If it becomes necessary to remove a Standby unit from the redundancy system, turn the power off before attempting to disconnect any of the cables.
  • Page 35: Chapter 7. Summary Of Specifications

    Chapter 7. SUMMARY OF SPECIFICATIONS Equipment Type 1:1 Redundancy Switch Modems CDM-500, CDM-550 and CDM-550T Digital Satellite Modems Supported Operating Modes Fully automatic Manual (via the front panel of the Online Modem, or via the Modem’s remote control interface ) Architecture Full bridging architecture, with configuration synchronization Tx Clock and Data signals fed to both Online and Standby units...
  • Page 36 CRS-100 1:1 Redundancy Switch Revision 2 Summary Of Specifications MN-CRS100.IOM IF Frequency 52 - 176 MHZ range (works with both 70 and 140 MHZ Modem IF options) Weight 1.1 lbs (0.5 kg) Dimensions 1.7H x 5.7W x 4.1D inches (4.3H x 14.3W x 10.4D cm)
  • Page 37: Metric Conversions

    METRIC CONVERSIONS Units of Length Unit Centimeter Inch Foot Yard Mile Meter Kilometer Millimeter 1 centimeter — 0.3937 0.03281 0.01094 6.214 x 10 0.01 — — 1 inch 2.540 — 0.08333 0.2778 1.578 x 10 0.254 — 25.4 1 foot 30.480 12.0 —...
  • Page 38 2114 85281 WEST TH STREET TEMPE ARIZONA 480 • 333 • 2200 PHONE 480 • 333 • 2161...

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