Epson R200 - Stylus Photo Color Inkjet Printer Service Manual
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Epson R200 - Stylus Photo Color Inkjet Printer Service Manual

Color inkjet printer
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SERVICE MANUAL

Color Inkjet Printer
EPSON Stylus Photo R200/R210
®
SEIJ03014

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Summary of Contents for Epson R200 - Stylus Photo Color Inkjet Printer

  • Page 1: Service Manual

    SERVICE MANUAL Color Inkjet Printer EPSON Stylus Photo R200/R210 ® SEIJ03014...
  • Page 2 The contents of this manual are subject to change without notice. o All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.
  • Page 3 REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.

  • Page 4: About This Manual

    Indicates an operating or maintenance procedure, practice, or Provides preventive maintenance procedures and the lists of condition that, if not strictly observed, could result in damage to, Epson-approved lubricants and adhesives required for or destruction of, equipment. servicing the product.
  • Page 5 Revision Status Revision Issued Date Description January 29, 2004 First Release...

  • Page 6: Table Of Contents

    CONTENTS Chapter 1 TROUBLESHOOTING Chapter 3 ADJUSTMENT 1.1 Overview ......................8 3.1 Adjustment Items and Overview ................ 73 3.1.1 Servicing Adjustment Item List ..............73 1.2 Troubleshooting with LED/LCD Indications and Status Monitor 3 Message ..9 3.1.2 Replacement Part-Based Adjustment Priorities ........77 1.3 Unit Level Troubleshooting ................

  • Page 7: Chapter 1 Troubleshooting

    C H A P T E R TROUBLESHOOTING...

  • Page 8: Overview

    EPSON Stylus Photo R200/R210 Revision A 1.1 Overview Table 1-1. Motor, Coil Resistance Motor Location Check Point Resistance This chapter describes how to identify troubles in two levels: unit level repair and PF Motor ± Pin 1 and 3 component level repair. Refer to the flowchart in this chapter to identify the defective 3.0W...

  • Page 9: Troubleshooting With Led/Lcd Indications And Status Monitor 3 Message

    EPSON Stylus Photo R200/R210 Revision A 1.2 Troubleshooting with LED/LCD Indications and Status Monitor 3 Message This section describes the LED/LCD indication, the STM3 message and the error condition when the printer detects an error in each operation such as the power on, the paper loading/feeding and the ink absorption operation.
  • Page 10 EPSON Stylus Photo R200/R210 Revision A Table 1-3. LED Indication and STM3 LED indication Printer status STM3 message Condition for error detection Power Paper Error before ink This error is detected when replacing the Ink replacement Cleaning Cartridge, if the new cartridge is defective.
  • Page 11 EPSON Stylus Photo R200/R210 Revision A Table 1-3. LED Indication and STM3 LED indication Printer status STM3 message Condition for error detection Power Paper This error is detected in either of the following cases. 1. The ink consumption reached 100%.
  • Page 12 EPSON Stylus Photo R200/R210 Revision A Table 1-3. LED Indication and STM3 LED indication Printer status STM3 message Condition for error detection Power Paper This error is detected when ; 1. The Ink Cartridge is not installed to No Ink Cartridge "Carriage Unit".
  • Page 13 EPSON Stylus Photo R200/R210 Revision A Table 1-3. LED Indication and STM3 LED indication Printer status STM3 message Condition for error detection Power Paper This error is detected when "CD/DVD Tray" CD/DVD Tray Error cannot be detected while CD/DVD printing.

  • Page 14: Unit Level Troubleshooting

    EPSON Stylus Photo R200/R210 Revision A 1.3 Unit Level Troubleshooting The following is the example of how to use the tables. Example) When "Carriage Unit" is out of the home position at the power on timing, You can identify the troubles by using the checklist in this section after confirming the the Fatal Error may be caused by the failure of "CR Motor".
  • Page 15 EPSON Stylus Photo R200/R210 Revision A Table 1-5. Check Points for Error Before the Initial Ink Charge, Error Before Ink Cartridge Replacement Cleaning and No Ink Cartridge Error Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1.
  • Page 16 EPSON Stylus Photo R200/R210 Revision A Table 1-6. Check Points for Paper Out Error to Each Phenomenon Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if "Roller, Retard Assy." operates properly while 1.
  • Page 17 EPSON Stylus Photo R200/R210 Revision A Table 1-6. Check Points for Paper Out Error to Each Phenomenon Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if "Compression Spring, 2.36" of "Lever, Change"...
  • Page 18 EPSON Stylus Photo R200/R210 Revision A Table 1-7. Check Points for Paper Jam Error to Each Phenomenon Occurrence Faulty Part/ Timing Phenomenon Detail Check Point Remedy Part Name Position of CR 1. Check if "PF Motor Connector Cable" is connected to 1.
  • Page 19 EPSON Stylus Photo R200/R210 Revision A Table 1-7. Check Points for Paper Jam Error to Each Phenomenon Occurrence Faulty Part/ Timing Phenomenon Detail Check Point Remedy Part Name Position of CR 1. Check if "Torsion Spring, 0.22" for "PE Sensor Lever" is 1.
  • Page 20 EPSON Stylus Photo R200/R210 Revision A Table 1-7. Check Points for Paper Jam Error to Each Phenomenon Occurrence Faulty Part/ Timing Phenomenon Detail Check Point Remedy Part Name Position of CR 1. Check if "Paper Guide, Upper" has not come off from 1.
  • Page 21 EPSON Stylus Photo R200/R210 Revision A Table 1-8. Check Points for CD/DVD Guide Error to Each Phenomenon Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if the contact point of "Housing, Middle" with 1.
  • Page 22 EPSON Stylus Photo R200/R210 Revision A Table 1-9. Check Points for CD/DVD Tray Error to Each Phenomenon Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if the contact point of "CDR Tray" with "CDR 1.
  • Page 23 EPSON Stylus Photo R200/R210 Revision A Table 1-10. Check Points for Fatal Error to Each Phenomenon Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if "CR Motor Connector Cable" is connected to 1.
  • Page 24 EPSON Stylus Photo R200/R210 Revision A Table 1-11. Check Points When More Than One Paper is Fed Constantly Without LED/STM3's Error Notifications Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if "Roller, Retard Assy." works correctly while 1.
  • Page 25 EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if there is not any foreign matter on the sealing 1.
  • Page 26 EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 7. Check if "Slider Lock Lever" is not damaged. 7. Replace "Ink System" with a new one.
  • Page 27 EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if the surface of "Frame EJ Assy." is precisely 1. Replace "Frame EJ Assy." with a new one.
  • Page 28 EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if "Star Wheels" have not come off. 1. Reassemble "Star Wheels" correctly.
  • Page 29 EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Faulty Part/ Phenomenon Detail Check Point Remedy Position of CR Part Name 1. Check if there is any ink adhesion on "Frame EJ Assy.".

  • Page 30: Chapter 2 Disassembly And Assembly

    C H A P T E R DISASSEMBLY AND ASSEMBLY...

  • Page 31: Overview

    EPSON Stylus Photo R200/R210 Revision A 2.1 Overview Avant de commencer, assure vous que l’imprimante soit eteinte et que le cordon d’alimentation soit debranche. This section describes procedures for disassembling the main components of Stylus Veillez a jeter les piles usagees selon le reglement local.

  • Page 32: Tools

    EPSON Stylus Photo R200/R210 Revision A 2.1.2 Tools 2.1.3 Pre-Shipment Checks Use only specified tools to avoid damaging the printer. When returning this product to the user after completing printer repair, check that the work is complete using the following table.
  • Page 33 EPSON Stylus Photo R200/R210 Revision A Table 2-2. Service Completion Pre-Shipment Check List Classification Item Check Point Status Checked Are all the lubrication made at the specified points? Not necessary Specified Lubrication Lubrication Checked Is the amount of lubrication correct?

  • Page 34: Caution Regarding Assembling/Disassembling The Printer Mechanism, And How To Ensure The Quality Of Reassembled Product

    EPSON Stylus Photo R200/R210 Revision A 2.2 Caution regarding assembling/disassembling Management of the reference position for installation the printer mechanism, and how to ensure the [Reason] Accurate installation for each component of "Printer Mechanism" is on a basis quality of reassembled product of "Housing, Lower".
  • Page 35 EPSON Stylus Photo R200/R210 Revision A How to install "ASF Unit", "Main Board" and "Paper Guide, Upper" [Reason] When installing these three components, too much force can be given to "Frame, Main", therefore, it may be deformed and cause the defective print/ operation.

  • Page 36: Disassembly

    EPSON Stylus Photo R200/R210 Revision A 2.3 Disassembly The following flowchart shows the order of disassembling procedure. When disassembling any unit, refer to the page number shown in the flowchart. NOTE: indicates that the procedure in the broken-line box is NOT the shortest Start removing procedure, but the passing point for the next removing procedure.

  • Page 37: Paper Support Assy./Housing (Left/Right)/Stacker Assy. Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.1 Paper Support Assy./Housing (left/right)/Stacker Parts/Units which should be removed before removing paper support assy./ Housing (left/right)/Stacker assy. Assy. removal External View Disassembly Procedure Housing, Right Housing, Left Paper support assy. removal Release two protrusions for securing the paper support assy. to ASF frame.
  • Page 38 EPSON Stylus Photo R200/R210 Revision A External View Left frontside Stacker Assy. Hook Figure 2-3. Stacker assy. removal Stacker assy. removal Release one hook for securing the stacker assy. to housing (lower), and remove it forward. When removing paper support assy./housing (left/right)/stacker assy.;...

  • Page 39: Housing (Frame)/Panel Assy./Panel Board Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.2 Housing (frame)/Panel Assy./Panel Board removal Disassembly Procedure Housing (frame) removal External View Remove the screw ( , x1) for securing the housing (frame) to the printer mechanism. Left front side Right front side Remove the screw ( , x1) for securing the "Cover, Ink tube"...

  • Page 40: Asf Unit Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.3 ASF Unit removal Parts/Units which should be removed before removing "ASF Unit" Paper Support Assy./Housing (left/right)/Housing (frame) External View Disassembly Procedure C.B.S 3x6 (5-7kgf/cm) C.B.S(P4) 3x6 (5-7kgf/cm) Disconnect the PG sensor connector cable & the CDR tray sensor cable from the connector (CN14/CN11) of the "Board, Main".
  • Page 41 EPSON Stylus Photo R200/R210 Revision A When reassembling "ASF Unit", When having replaced "ASF Unit", apply G-46 grease to the specified points in adequate dose. (Refer to Chapter 4 Make sure that "Extension Spring, 0.45" is hooked on "MAINTENANCE") "Frame, ASF" and "Roller, Retard Assy.".

  • Page 42: Cr Motor Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.4 CR Motor removal Disassembly Procedure Disconnect the CR motor connector cable from the connector (CN5) of External View "Board, Main". Hook Release the CR motor connector cable from the "Holder, Shaft Unit". Backside Release the carriage lock with the tweezers or alike, then move "Carriage...

  • Page 43: Print Head Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.5 Print Head removal Remove the screws (x2) for securing "Print Head" with Phillips screwdriver (No.1). External View Disconnect "Cable, Head" from the connector (CN7/8) of "Print Head" while slightly lifting "Print Head", and remove "Print Head".

  • Page 44: Porous Pad, Paper Guide, Front Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.6 Porous Pad, Paper Guide, Front removal Horizontal Direction Vertical Direction: 4 ± 1mm : 3-4mm Horizontal Direction: 1-2mm External View Horizontal Direction : 5-6mm Vertical Direction: 4 ± 1mm Horizontal Direction: 2-3mm Figure 2-11. Gluing Point of "Porous Pad, Paper Guide, Front"...

  • Page 45: Board, Main Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.7 Board, Main removal Remove "Shield Plate, M/B" from "Board, M/B". External View When reinstalling "Board, Main", Make sure that all cables/FFCs are correctly connected to Shield Plate• C M/B C.B.S 3x10 (5-7kgf/cm) the appropriciate connector of "Board, Main".

  • Page 46: Holder, Shaft Unit Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.8 Holder, Shaft Unit removal Parts/Units which should be removed before removing "Holder, Shaft Unit" Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Assy. External View Disassembly Procedure Holder, Shaft Unit removal Hook Backside CN7, CN8, CN15 Release the following connector cables from "Board, Main".
  • Page 47 EPSON Stylus Photo R200/R210 Revision A External View "LD Roller" removal Release the dowels (x2) for securing "Paper, Block". Paper, Block Release the dowels (x2) for securing "Shaft, LD Roller". Then, remove "Shaft, LD Roller" and "Clutch" together from "Holder, Shaft, LD Roller".
  • Page 48 EPSON Stylus Photo R200/R210 Revision A When reinstalling "Clutch", When reinstalling "Holder, Shaft Unit", Make sure that the dowel of "Shaft, LD Roller" is fitted in Check if the hooks (x2), the dowel and the ribs (x5) of the installing hole of "Clutch".

  • Page 49: Apg Unit Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.9 APG Unit removal When reassembling "APG Unit", External View Make sure that the hooks (x2) and the dowels (x2) of "APG Unit" are securely attached to "Frame, Main". Left backside Check if the part indicated in the following figure is inserted in the slits of "Frame, Main".

  • Page 50: Paper Guide, Upper Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.10 Paper Guide, Upper removal Parts/Units which should be removed before removing "Paper Guide, Upper" External View Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Board, Main/ Holder, Shaft Unit Paper Guide, Upper Disassembly Procedure Torsion Spring, 122.2 Move "Carriage Unit"...

  • Page 51: Carriage Unit Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.11 Carriage Unit removal Parts/Units which should be removed before removing "Carriage Unit" Paper Support Assy./Housing (left/right)/Housing (frame)/APG Unit/Print Head External View Disassembly Procedure Carriage Unit Remove the screw (x7) for securing "Guide Plate, CR".
  • Page 52 EPSON Stylus Photo R200/R210 Revision A External View (Cont.) Remove the E ring, "Holder, Scale Right" and "Cam, CR, Right" from the right side of "CR Guide Shaft". Holder, Scale Left E Ring Remove the screw (x1) for securing "Bushing, Parallel Adjust, Right". Then,...
  • Page 53 EPSON Stylus Photo R200/R210 Revision A External View (Cont.) 16. Remove the screw (x1) for securing "Bushing, Parallel Adjust, Left". Then, remove "Bushing, Parallel Adjust, Left". C.P.B (P1) 1.7x5 Bushing, Parallel C.P.S (P4) 3x6 Holder, FFC ; B 17. Remove "Timing Belt" from "Carriage Unit".
  • Page 54 EPSON Stylus Photo R200/R210 Revision A External View (Cont.) "PW Sensor Board" removal Release the hooks (x3) which secure "Cap, PW Sensor". Then, remove "Cap, PW Sensor". Cap, PW Sensor PW Sensor Board Connector When removing "Cap, PW Sensor", "PW Sensor Board" will be free.
  • Page 55 EPSON Stylus Photo R200/R210 Revision A When reinstalling "CSIC Board", When reinstalling "Carriage Unit", Check if "CSIC Board" is secured correctly. Check if "Timing Belt" is correctly set to the installing groove of "Carriage Unit". When reinstalling "PW Sensor Board", Check if "Grounding Plate, Head"...
  • Page 56 EPSON Stylus Photo R200/R210 Revision A When replacing the following parts or components with new ones, apply specified grease in its adequate dose. (Refer to Chapter 4 "MAINTENANCE") Cam, CR, Right/Left CR Guide Shaft Holder, Scale, Right/Left Pulley, Driven Assy.

  • Page 57: Printer Mechanism/Housing (Lower) Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.12 Printer Mechanism/Housing (lower) removal External View 2 ± 1mm C.B.S 3x6 (6-8kgf•cm) C.B.P 3x10 (6-8kgfcm) C.B.S 3x6 (5-7kgf•cm) Acetate Tape Hook Hooks Handling Position C.B.P 3x8 (5-7kgf•cm) Paper Guide, CDR C.B.P 3x10 (6-8kgf•cm) Figure 2-30.
  • Page 58 EPSON Stylus Photo R200/R210 Revision A When lifting up "Printer Mechanism", "Lever, Change" and When reinstalling "Printer Mechanism", "Combination Gear, 27.2, 19.2" may detach and drop. Take care For this printer, "Housing, Lower" is the standard to not to drop and damage them.
  • Page 59 EPSON Stylus Photo R200/R210 Revision A Make sure that "Waste Ink Pads" (x6) are set correctly to the rib and the dowel of "Housing, Lower". Waste Ink Pad, Upper (Top) Waste Ink Pad, Small Waste Ink Pad, Lower (Bottom) Figure 2-34. "Waste Ink Pads" installation (2) After checking "Waste Ink Tube"...
  • Page 60 EPSON Stylus Photo R200/R210 Revision A Screw "Printer Mechanism" and "Paper Guide, CDR" in the order as shown in the figure. Check if "Waste Ink Tube" is secured in the groove of "Housing, Lower", then make sure that the line mark on the tube is facing to the left.

  • Page 61: Power Supply Unit Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.13 Power Supply Unit removal Disassembly Procedure Remove the screw (x1) for securing "Power Supply Unit". Then, remove External View (The P/S Unit in figures is for Kubrick.) "Power Supply Unit". Remove the screws (x5) which secure "Shield Plate, Upper".

  • Page 62: Cdr Guide Assy. Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.14 CDR Guide Assy. removal External View Hooks C.B.P 3x6 (5-7kgf•cm) Support Plate, Frame, Main C.B.S 3x6 (7-9kgf•cm) CDR Guide, Lower Hooks Figure 2-39. "CDR Guide Assy." removal (2) Acetate Tape Connector Cable Parts/Units which should be removed before removing "CDR Guide Assy."...
  • Page 63 EPSON Stylus Photo R200/R210 Revision A External View (Cont.) Release the connector cable of "Star Wheel/CDR Sensor" from the groove of "CDR Guide, Upper". When reinstalling "Star Wheel/CDR Sensor", Match the Shaft (x2) of "CDR Guide, Upper" and the positioning hole of "Star Wheel/CDR Sensor".

  • Page 64: Ink System Unit Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.15 Ink System Unit removal Parts/Units which should be removed before removing "Ink System Unit" Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Main Board/ External View Holder, Shaft Unit./APG Unit/Print Head/Carriage Unit/Housing (lower)/CDR Gude Assy. Support Plate,...
  • Page 65 EPSON Stylus Photo R200/R210 Revision A External View (Cont.) Remove "Extension Spring, 0.441" from the hooks of "Slider, Cap" and "Frame, Cap" by using the tweezers. 10. Remove "Extension Spring, 0.788" from the hooks of "Lever, Lock, Slider" Lever, Lock, Slider...
  • Page 66 EPSON Stylus Photo R200/R210 Revision A Set all of the gears on the shaft of "Pump Frame" correctly, and then check if they move smoothly. Make sure that the ink tube is not squashed or pressed. Install the ink tube to the grooves (x2) at the bottom surface of "Cap Frame".

  • Page 67: Paper Guide, Front/Roller Ej Assy. Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.16 Paper Guide, Front/Roller EJ Assy. removal Parts/Units which should be removed before removing "Paper Guide, Front"/"Roller EJ Assy." External View Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Main Board/ Holder, Shaft Unit./APG Unit/Print Head/Carriage Unit/Housing (lower)/CDR Spur Gear,37.242...
  • Page 68 EPSON Stylus Photo R200/R210 Revision A External View (Cont.) 10. Remove "Extension Spring, Push Up, Plate, Right" from the hooks (x2) of "Guide, Shaft, Frame EJ, Right". Guide, Shaft, Frame EJ, Right 11. Release the hook which secures "Paper Guide, Front", then remove "Paper Guide, Front".
  • Page 69 EPSON Stylus Photo R200/R210 Revision A External View (Cont.) 13. Remove "Grounding Spring, EJ Left (Right)" from "Roller EJ Assy.". 14. Release the dowels of both left and right "Bushing, 5" which secure "Roller EJ Assy.", then turn them in the direction of the arrow.
  • Page 70 EPSON Stylus Photo R200/R210 Revision A When reinstalling "Paper Guide, Front" When replacing "Roller EJ Assy.", apply G-26 grease in the adequate dose to the specified points. Make sure that the dowels and the hook of "Paper Guide, Front" are correctly secured to "Frame, Main".

  • Page 71: Pf Motor Removal

    EPSON Stylus Photo R200/R210 Revision A 2.3.17 PF Motor removal Disassembly Procedure Remove "PF Timing Belt" from "Spur Gear, 37.242", and remove "Spur Gear, External View 41.48" to the left side. Remove "Compression Spring, 1.27" and "Holder, Idle Roller" together with Spur Gear, 37.242...

  • Page 72: Chapter 3 Adjustment

    C H A P T E R ADJUSTMENT...

  • Page 73: Adjustment Items And Overview

    EPSON Stylus Photo R200/R210 Revision A 3.1 Adjustment Items and Overview This chapter describes adjustments to be made after the disassembly/reassembly of this product. 3.1.1 Servicing Adjustment Item List The adjustment items of this product are as follows. For details of the adjustment items, refer to the detailed procedures and sketches of the adjustment items.
  • Page 74 EPSON Stylus Photo R200/R210 Revision A Table 3-1. Adjustment Items Function Item Purpose Method Outline Tool Used Media Top margin This adjustment is made to correct the margin from the top edge Select and execute this function in the exclusive servicing program.
  • Page 75 Paper (A4) Paper Print program CD-R Print Check if the center position of CDR is correct. This pattern is used to make a simple print check at the EPSON Exclusive Sheet, CD, service company. servicing Dummy program...
  • Page 76 EPSON Stylus Photo R200/R210 Revision A Table 3-5. Appendix Function Item Purpose Adjustment Outline Tool Used Media Save All This function is used to analyze defective products. Save the data of all EEPROM addresses. Exclusive Non-target EEPROM Data servicing program APG Check This function is used to check if APG Assy.

  • Page 77: Replacement Part-Based Adjustment Priorities

    EPSON Stylus Photo R200/R210 Revision A 3.1.2 Replacement Part-Based Adjustment Priorities Note: "Required" in this table indicates the adjustment items that must be implemented when the corresponding parts/units have been removed or replaced. "Recommended", on the other hand, indicates those which are recommended the adjustment after removing or replacing The following table shows the adjustment items and their order for the replacement them.
  • Page 78 EPSON Stylus Photo R200/R210 Revision A Performance Priority Offset Input Head EEPROM Market USB ID Waste Ink Head ID First dot PW Sensor Bi-d for CR Motor Ink Charge Angular Data Copy Setting Input Pad Counter Input Adjustment Adjustment Adjustment...

  • Page 79: Adjustment By Using Adjustment Program

    EPSON Stylus Photo R200/R210 Revision A 3.2 Adjustment by using adjustment program 3.2.1 Market Setting [Adjustment Procedure] The procedures of the adjustment items will be explained here. The intended item is as follows. Select the Market Setting of the Adjustment Program.

  • Page 80: Head Angular Adjustment

    EPSON Stylus Photo R200/R210 Revision A 3.2.4 Head Angular Adjustment 3.2.5 Bi-d Adjustment [Adjustment Procedure] [Adjustment Procedure] Select Head Angular Adjustment in the Adjustment Program. Select Bi-D Adjustment in the Adjustment Program. Click the [Print] button to print Head Angular Adjustment Pattern of checked Click the [Print] button to print Bi-D Adjustment Pattern of checked items.

  • Page 81: Pw Sensor Adjustment

    EPSON Stylus Photo R200/R210 Revision A 3.2.6 PW Sensor Adjustment 3.2.7 First Dot Adjustment [Adjustment Procedure] [Adjustment Procedure] Select PW Sensor Adjustment in the Adjustment Program. Select First Dot Adjustment in the Adjustment Program. Click the [Print] button to print PW Sensor Adjustment Pattern.

  • Page 82: Offset Input For Cr Motor Calorific Limitation

    EPSON Stylus Photo R200/R210 Revision A 3.2.8 Offset Input for CR Motor Calorific Limitation [Adjustment Procedure] Select Offset Input for CR Motor Calorific Limitation in the Adjustment Program. Check each box of the replaced parts/units checklist and then click the [OK] button.

  • Page 83: Adjustment Except Adjustment Program

    EPSON Stylus Photo R200/R210 Revision A 3.3 Adjustment Except Adjustment Program [Adjustment Procedure] Make both sides of the two Thickness Gauge (1.15mm and 1.31mm) clean by Following is adjustment except Adjustment Program. wiping with Bemcot with a little alcohol. To make the PG position minus (-), turn the gear of "APG Assy." and match the 3.3.1 PG Adjustment...
  • Page 84 EPSON Stylus Photo R200/R210 Revision A Move "Carriage Unit" to the left edge of the printer, then set the Thickness Gauge Remove the Thickness Gauge and move "Carriage Unit" to the right edge. Then, (1.15mm) on the left ribs (X3) of "Paper Guide, Front".
  • Page 85 EPSON Stylus Photo R200/R210 Revision A After finishing PG Adjustment on the right, move "Carriage Unit" to the left edge 11. Check PGs on both the left and right according to the flowchart in the Figure 3-12. again, then check PG according to the flowchart in the Figure 3-11.

  • Page 86: Chapter 4 Maintenance

    C H A P T E R MAINTENANCE...

  • Page 87: Overview

    EPSON Stylus Photo R200/R210 Revision A 4.1 Overview 4.1.2 Service Maintenance If print irregularity (missing dot, white line, etc.) has occurred or the printer indicates This section provides information to maintain the printer in its optimum condition. "Maintenance Error", take the following actions to clear the error.
  • Page 88 EPSON Stylus Photo R200/R210 Revision A Select EPSON Status Monitor 3 in the Printer Driver Utility. Then make sure that Maintenance Request Error the printer connected to Status Monitor 3 is on standby status. If it is on standby, Ink is used for operations such as Head Cleaning as well as printing. In that case, the following will be displayed.

  • Page 89: Lubrication

    The lubrication used for the components of Stylus Photo R200/R210 has been decided <Lubrication Point> on based on evaluation carried out by Epson. As a result, the specified amount of 1. Contact point between lubricant should be applied in the places specified when carrying out repair and "Grounding Spring, PF"...
  • Page 90 EPSON Stylus Photo R200/R210 Revision A <Lubrication Point> <Lubrication Point> Back of contact point between 1. Contact point between shaft of "Roller, PF" and hook of "Paper "Frame, EJ" and inside "Guide, Paper Guide, Front Guide, Front" Shaft, Frame EJ Left"...
  • Page 91 EPSON Stylus Photo R200/R210 Revision A <Lubrication Point> <Lubrication Point> Right side surface of smaller shaft Contact point between "Roller EJ" of "Frame EJ" and "Ground Spring, EJ Left" <Lubrication Type> <Lubrication Type> G-26 G-26 <Lubrication Amount> <Lubrication Amount> Half periphery of the shaft Adequate dose <Remarks>...
  • Page 92 EPSON Stylus Photo R200/R210 Revision A <Lubrication Point> <Lubrication Point> Cam, CR, Right Inside periphery surface of "Cam, Contact point between left side of CR, Right" "CR Guide Shaft" and "Frame, Main" <Lubrication Type> <Lubrication Type> G-63 G-63 <Lubrication Amount>...
  • Page 93 EPSON Stylus Photo R200/R210 Revision A <Lubrication Point> <Lubrication Point> Upper surface Upper surface Specified points on "Holder, "Pulley, Driven Assy." Pulley, Driven Assy. Scale, Left" in the figure on the left <Lubrication Type> G-26 Both sides close to upper surface <Lubrication Type>...
  • Page 94 EPSON Stylus Photo R200/R210 Revision A <Lubrication Point> <Lubrication Point> Inside surface of "Guide Plate, Holes inside the Carriage CR" Guide Plate, CR <Lubrication Type> <Lubrication Type> G-26 G-63 <Lubrication Amount> Home possition side: To edge of <Lubrication Amount> ‘Cover, Guide Plate, CR’.
  • Page 95 EPSON Stylus Photo R200/R210 Revision A <Lubrication Point> Paper Back Lever Point shown in the figure of "Paper Back Lever" set in "ASF Assy." <Lubrication Type> G-46 <Lubrication Amount> Adequate dose <Remarks> Use a flux dispenser <Lubrication Point> Point on the right side of "Hopper"...

  • Page 96: Chapter 5 Appendix

    C H A P T E R APPENDIX...

  • Page 97: Exploded Diagram

    EPSON Stylus Photo R200/R210 Revision A 5.1 Exploded Diagram 5.2 Electrical Circuits An exploded diagram is not provided in the Stylus R200/R210 Service Manual. If The electric circuit diagrams below are shown at the following pages: consultation of an exploded diagram is necessary, see the Exploded Diagram attached Main Board (C546 MAIN) to the Stylus R200/R210 Parts List.
  • Page 98 Model: PM-G700 Board: C546MAIN Rev. : F Sheet: 1/1...
  • Page 99 Model: PM-G700 Board: C546PNL Rev. : A Sheet: 1/1...
  • Page 100 Model: PM-G700 Board: C528PSH Rev. : A Sheet: 1/1...
  • Page 101 Model: PM-G700 Board: C546IF Rev. : C Sheet: 1/1...

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