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AMV8/ADV8
T
-S
WO
TAGE
-
GAS
FIRED WARM AIR FURNACE
I
NSTALLATION
ATTENTION INSTALLING PERSONNEL
As a professional installer you have an obligation to know the product better than the customer. This includes all
Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all
safety warnings. Often during installation or repair it is possible to place yourself in a position which is more
Remember, it is your responsibility to install the product safely and to know it well enough to be able to instruct a
Safety is a matter of common sense...a matter of thinking before acting. Most dealers have a list of specific good
The precautions listed in this Installation Manual are intended as supplemental to existing practices.
there is a direct conflict between existing practices and the content of this manual, the precautions listed here take
IO-316
I
NSTRUCTIONS
(CATEGORY 1)
Installer: Affix all manuals adjacent to the unit.
These furnaces comply with requirements
embodied in the American National
Standard / National Standard of Canada
ANSI Z21.47·CSA-2.3 Gas Fired Central
Furnaces.
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
safety precautions and related items.
hazardous than when the unit is in operation.
customer in its safe use.
safety practices...follow them.
*NOTE: Please contact your distributor or our
website for the applicable product data book
referred to in this manual.
is a trademark of Maytag Corporation and is used under
®
license to Goodman Company, L.P. All rights reserved.
www.amana-hac.com
© 2004-2006 Goodman Company, L.P.
precedence.
®
C
US
However, if
6/06
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Related Manuals for Amana AMV8
Summary of Contents for Amana AMV8
- Page 1 AMV8/ADV8 TAGE FIRED WARM AIR FURNACE NSTALLATION NSTRUCTIONS (CATEGORY 1) Installer: Affix all manuals adjacent to the unit. These furnaces comply with requirements embodied in the American National ® Standard / National Standard of Canada ANSI Z21.47·CSA-2.3 Gas Fired Central Furnaces.
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Page 2: Table Of Contents
Table of Contents I. WARNINGS ..................................4 ................................4 WNER ................................4 NSTALLER ..............................4 RANSPORTATION AMAGE II. SAFETY ................................... 4 ..........................5 DDITIONAL AFETY ONSIDERATIONS (ESD) P ......................... 5 LECTROSTATIC ISCHARGE RECAUTIONS III. PRODUCT APPLICATION ............................... 5 IV. LOCATION REQUIREMENTS AND CONSIDERATIONS ....................6 .................................. - Page 3 Table of Contents XI. SEQUENCE OF OPERATION ............................23 (INTEGRATED IGNITION CONTROL) ..........................23 ............................23 ORMAL EATING EQUENCE .................... 23 ORMAL OOLING EQUENCE NTEGRATED GNITION ONTROL ................................23 ONSTANT XII. START-UP PROCEDURE AND ADJUSTMENT ......................24 ..............................24 URNACE OPERATION ...............................
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Page 4: Warnings
I. WARNINGS NSTALLER Before installing this unit, please read this manual thoroughly to familiarize yourself with specific items which must be adhered to, WARNING including but not limited to: unit maximum external static pressure, gas pressures, BTU input rating, proper electrical connections, HOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN circulating air temperature rise, minimum or maximum CFM, and motor speed connections, and venting. -
Page 5: Additional Safety Considerations
3. Service integrated control module or connecting wiring WARNING following the discharge process in step 2. Use caution not to recharge your body with static electricity; (i.e., do not move or shuffle your feet, do not touch ungrounded objects, HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH etc.). -
Page 6: Location Requirements And Considerations
Quincy, MA 02269 of this product. The AMV8 and ADV8 series of furnaces meet the California NOx emission standards and California seasonal efficiency standards. ANNUAL inspections of the furnace and its vent system is strongly WARNING recommended. -
Page 7: Clearances And Accessibility
carbon tetrachloride ACCESSIBILITY CLEARANCE, WHERE GREATER, SHOULD TAKE PRECEDENCE OVER MINIMUM FIRE PROTECTION halogen type refrigerants CLEARANCE. A gas-fired furnace for installation in a residential cleaning solutions (such as perchloroethylene) garage must be installed so that the ignition source and burners printing inks are located not less than eighteen inches (18") above the floor paint removers... -
Page 8: Thermostat Location
The following vent testing procedure is reproduced from the American National Standard/National Standard of Canada for Gas-Fired Central Furnaces ANSI Z21.47b-2002, CSA-2.3b-2002 Section 1.23.1. The following steps shall be followed with each appliance connected to the venting system placed in operation, DRAFTS OR DEAD SPOTS -BEHIND DOORS -IN CORNERS... - Page 9 Chimney or Gas Vent NOTE: Each opening must have a free area of not less than one (b) Equipment shall be installed in a location in which the square inch per 1000 BTU of facilities for ventilation permit satisfactory combustion of the total input rating of all equip- ment in the enclosure, but not gas, proper venting and the maintenance of ambient...
- Page 10 Chimney or Gas Vent NOTE: The single opening must have a free area of not less than one Chimney or Gas Vent Ventilation lou vers square inch per 3000 BTU of (ea ch end of attic) the total input rating of all equip- N OTE: The inlet and outlet a ir ment in the enclosure, but not less than openings must each have a free...
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Page 11: Category I Venting (Vertical Venting)
VI. CATEGORY I VENTING (VERTICAL VENTING) WARNING O PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION, THIS FURNACE MUST BE ATEGORY VENTED. O NOT VENT USING ATEGORY VENTING. Supply Category I Venting is venting at a non-positive pressure. A furnace vented as Category I is considered a fan-assisted appliance and the vent system does not have to be “gas tight.”... -
Page 12: Checklist Summary
Researchers have discovered that the winter design temperatures Proper Chimney Line, terminate with have a direct impact on the suitability of this type of venting. In Termination? listed vent cap most situations, the existing masonry chimneys will require a (Check 1) (Fix 1) properly sized metallic liner. -
Page 13: Heck Ny Solid Or Liquid Fuel Appliances Vented Into This Chimney Channel
10’ or Less 3 - C HECK HIMNEY ROWN ONDITION Damage from condensate usually shows up first in the crown. If any of the following trouble signs are present, the condition of 2’ Min. 2’ Min. 3’ Min. the crown is not satisfactory: a) Crown leaning b) Bricks missing Wall or... -
Page 14: Check 6 - Dilution Air
If a metal liner is not present, a clay tile liner must be present, or In some cases, a shorter extension above the roof may be the chimney must be lined (Fix 4). possible with a liner than would be required with a masonry chimney. -
Page 15: Electrical Connections
Common sources of chlorine and fluorine compounds CAUTION include indoor swimming pools and chlorine bleaches, paint strippers, adhesives, paints, varnishes, sealers, waxes (which are not yet dried) and solvents used during ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. construction and remodeling. -
Page 16: Volt Thermostat Wiring
1. Remove both doors from the furnace. As a two-stage furnace, the furnace integrated control module provides terminals for both “W1” and “W2”, and “YLO” and “Y” 2. Remove and save the screws holding the junction box to thermostat connections. This allows the furnace to support the the left side of the furnace. -
Page 17: Setting The Heat Anticipator
24 V EHUMIDISTAT IRING Thermostat The optional usage of a dehumidistat allows the furnace’s Two-Stage Heating with circulator blower to operate at a slightly lower speed during a Two-Stage Cooling combined thermostat call for cooling and dehumidistat call for dehumidification. This lower blower speed enhances dehumidification of the conditioned air as it passes through the AC coil. -
Page 18: 115 Volt Line Connection Of Accessories (Humidifier And Electronic Air Cleaner )
115 V IX. GAS SUPPLY AND PIPING ONNECTION OF CCESSORIES UMIDIFIER LECTRONIC LEANER ENERAL The furnace rating plate includes the approved furnace gas input WARNING rating and gas types. The furnace must be equipped to operate on the type of gas applied. This includes any conversion kits required for alternate fuels and/or high altitude. - Page 19 Input = 1,000 (heating value of the gas) X 3600 (constant) / 52.6 Maximum Firing Rates at Altitude (meter time for 1 ft of gas) Model (Kbtu/hr) Input = 3,600,000 / 52.6 High High High Input = 68,400 Btu/h Altitude Fire Fire Fire...
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Page 20: Propane Gas Conversion
The following stipulations apply when connecting gas piping. ROPANE ONVERSION Refer to Figure 16 for typical gas line connections to the furnace. • Use black iron or steel pipe and fittings for the building WARNING piping. • Use pipe joint compound on male threads only. Pipe joint OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH MAY OCCUR IF compound must be resistant to the action of the fuel used. -
Page 21: Upflow Installations
This unit must be isolated from the gas supply system by closing PFLOW NSTALLATIONS its manual shutoff valve before pressure testing of gas supply When the gas piping enters through the right side of the furnace, piping system with test pressures equal to or less than 1/2 psig the installer must supply the following fittings (starting from the (3.48 kPa). -
Page 22: Propane Gas Piping Charts
When the furnace is used in connection with a cooling unit, the ROPANE IPING HARTS furnace should be installed in parallel with or on the upstream side of the cooling unit to avoid condensation in the heating Sizing Between First and Second Stage Regulator* Maximum Propane Capacities listed are based on 2 psig pressure drop at 10 psig setting. -
Page 23: Horizontal Installations
• If the two-stage thermostat changes the call from high heat Minimum Filter Sizes to low heat, the control will immediately switch the induced Furnace Input Type Filter Size (in draft blower and gas valve to their low stage settings. The Permanent circulator blower will remain on high heating speed for Permanent... -
Page 24: Start-Up Procedure And Adjustment
XII. START-UP PROCEDURE AND ADJUSTMENT URNACE HUTDOWN 1. Set the thermostat to lowest setting. Furnace must have a 115 VAC power supply properly connected 2. Turn off the electrical power supply to the furnace. and grounded. Proper polarity must be maintained for correct operation. -
Page 25: Gas Manifold Pressure Measurement And Adjustment
1. Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace. Gas Line 2. Turn off all electrical power to the system. Shutoff 3. Back outlet pressure test screw (inlet/outlet pressure boss) Valve out one turn (counterclockwise, not more than one turn). 4. -
Page 26: Temperature Rise
EXAMPLE: IRCULATOR LOWER PEED DJUSTMENT Installation’s gas heating (HTG) value: 1,000 BTU/ft (Obtained from gas supplier) WARNING Installation’s seconds per cubic foot: 34 sec/ ft Conversion Factor (hours to seconds): 3600 sec/hr O AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK, TURN Input = (Htg. -
Page 27: Adjust Blower Heat Off Delay
Example: The 70 kBtu is set for 990 CFM on cooling, • Profile A provides only an OFF delay of 1 minute at 100% of the cooling demand airflow. the “ADJUST” is set to “-” (minus). The four heating speeds available are “A Minus”, “B Minus”, “C Minus”, and “D Minus”. -
Page 28: Circulator Blower Fan Timing Adjustment
IRCULATOR LOWER IMING DJUSTMENT UXILIARY IMIT ONTROL NOTE: Items in this section refer to the air circulator blower fan, A uto reset limits are located on or near the blower. To access this NOT to the induced draft blower. The induced draft blower timing auxiliary limit, disconnect the electrical power and remove the sequence is not adjustable. -
Page 29: Integrated Control Module
3. Service integrated control module or connecting wiring NTEGRATED ONTROL ODULE following the discharge process in step 2. Use caution The integrated control module is an electronic device which not to recharge your body with static electricity; (i.e., do not controls all furnace operations. -
Page 30: Filters
• Flue pipe system. Check for blockage and/or leakage. Inspect filter. If your dirty filter is the disposable type, replace dirty Check the outside termination and the connections at and with the same type and size filter. If your dirty filter is a permanent internal to the furnace. -
Page 31: Before Leaving An Installation
XVIII. REPAIR AND REPLACEMENT PARTS LEANING UALIFIED ERVICER 1. Shut off electric power and gas supply to the furnace. • When ordering any of the listed functional parts, be sure to 2. Remove screws securing manifold to burner bracket. provide the furnace model, manufacturing, and serial Slightly pull manifold out and away from burner bracket. -
Page 32: Troubleshooting Chart
Troubleshooting Chart Associated Symptoms of Abnormal Fault Description(s) Possible Causes Corrective Action Cautions and Notes Operation LED Code • Furnace fails to operate. NONE • No 115 volt power • Manual disconnect switch • Assure 115 and 24 volt • Turn power OFF to furnace, or no 24 OFF, door switch open, or power to furnace... - Page 33 Troubleshooting Chart Associated Symptoms of Abnormal Fault Description(s) Possible Causes Corrective Action Cautions and Notes Operation LED Code • Circulator blower runs • Primary limit • Check filters and • Turn power OFF • Insufficient conditioned air continuously. No furnace circuit is open.
- Page 34 Wiring Diagram - AMV8 1 6 W I RE HARNESS...
- Page 35 Wiring Diagram - ADV8 16 W I RE HARNESS 24 VAC. HUM . NOTE 5 DI SCONNECT DOOR SW I TCH AUXI LI ARY LI M I T CONTROL DOOR SW I TCH J UNCTI ON BOX I NDUCTOR COI L 90kBTU, 115 KBTU CI RCULATOR M ODELS ONLY...
- Page 36 They are simple to service and forgiving to operate. We use quality materials and components. Finally, every unit is run tested before it leaves the factory. That’s why we know. . . There’s No Better Quality. Visit our website at www.goodmanmfg.com or www.amana-hac.com for information on: •...