Related Manuals for Honda EP2500CX
Summary of Contents for Honda EP2500CX
- Page 1 Owner’s Manual GENERATOR EP2500CX o2008 Honda Motor Co., Ltd. See page 61 for initial use -All Rights Reserved instructions.
- Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
- Page 3 When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
- Page 4 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
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Page 5: Table Of Contents
CONTENTS GENERATOR SAFETY ................IMPORTANT SAFETY INFORMATION ..........Operator Responsibility ..............Carbon Monoxide Hazards ..............Electric Shock Hazards ............... Fire and Burn Hazards ................ Refuel With Care ................. SAFETY LABEL LOCATIONS ..............CONTROLS & FEATURES ................ COMPONENT & CONTROL LOCATIONS ........... - Page 6 CONTENTS OPERATION ....................SAFE OPERATING PRECAUTIONS ............. STARTING THE ENGINE ..............STOPPING THE ENGINE ..............AC OPERATION ..................AC Applications ................. STANDBY POWER ................Connections to a Building’s Electrical System ....... System Ground ................. Special Requirements ............... SERVICING YOUR GENERATOR .............
- Page 7 Emission Control System Information ..........Air Index ..................... Specifications ..................Wiring Diagram ................. CONSUMER INFORMATION ............... Dealer Locator Information .............. Honda Publications ................Customer Service Information ............INITIAL USE INSTRUCTIONS ..............ENGINE OIL ................... FUEL ....................... BEFORE OPERATION ................INDEX ......................
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Page 8: Generator Safety
GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most accidents can be prevented if you follow all instructions in this manual and on the generator. -
Page 9: Electric Shock Hazards
GENERATOR SAFETY Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. -
Page 10: Refuel With Care
GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine OFF. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. -
Page 11: Safety Label Locations
SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement. Non-California type California type... -
Page 12: Controls & Features
CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the two illustrations on these pages to locate and identify the most frequently used controls. AC RECEPTACLES GROUND TERMINAL AC CIRCUIT BREAKER CONTROL PANEL ENGINE SWITCH... - Page 13 CONTROL & FEATURES FUEL VALVE LEVER CHOKE LEVER OIL FILLER CAP/ DIPSTICK AIR CLEANER SEDIMENT CUP OIL DRAIN PLUG STARTER GRIP FUEL GAUGE FUEL TANK CAP SPARK PLUG MUFFLER/SPARK ARRESTER...
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Page 14: Controls
CONTROL & FEATURES CONTROLS Fuel Valve Lever FUEL VALVE LEVER The fuel valve lever is located between the fuel tank and carburetor. The fuel valve lever must be in the ON position for the engine to run. After stopping the engine, turn the fuel valve lever to the OFF position. -
Page 15: Engine Switch
CONTROL & FEATURES Engine Switch The engine switch controls the ignition system. Stops the engine. Running position, and for starting. ENGINE SWITCH Starter Grip Pulling the starter grip operates the recoil starter to crank the engine for starting. Do not allow the starter grip to snap back against the engine. -
Page 16: Features
CONTROL & FEATURES FEATURES Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position). -
Page 17: Fuel Gauge
CONTROL & FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before beginning operation. -
Page 18: Before Operation
BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it. -
Page 19: Check The Engine
BEFORE OPERATION To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Before beginning your preoperation checks, be sure the generator is on a level surface and the engine switch is in the OFF position. -
Page 20: Operation
OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, please review the GENERATOR SAFETY section and the chapter titled BEFORE OPERATION . For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death. - Page 21 OPERATION Before connecting an AC appliance or power cord to the generator: Use grounded 3-prong extension cords, tools, and appliances, or double-insulated tools and appliances. Inspect cords and plugs, and replace if damaged. Make sure that the appliance is in good working order. Faulty appliances or power cords can create a potential for electric shock.
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Page 22: Starting The Engine
OPERATION STARTING THE ENGINE Refer to SAFE OPERATING PRECAUTIONS on page and perform the IS YOUR GENERATOR READY TO GO checks (see page Refer to AC Operation (see page ) for connecting loads to the generator. AC CIRCUIT BREAKER Make sure that the AC circuit breaker is in the OFF position. - Page 23 OPERATION Turn the engine switch to the ON position. ENGINE SWITCH Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown. Do not allow the starter grip to snap back against the engine.
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Page 24: Stopping The Engine
OPERATION STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. AC CIRCUIT BREAKER Move the AC circuit breaker to the OFF position. Turn the engine switch to the OFF position. -
Page 25: Ac Operation
OPERATION AC OPERATION If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance or the rated load capacity of the generator has been exceeded. Substantial overloading may damage the generator. -
Page 26: Ac Applications
OPERATION AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. -
Page 27: Standby Power
Check local regulations for proper registration and use procedures. System Ground Honda portable generators have a system ground that connects the generator frame components to the ground terminals in the AC output receptacles. The system ground is not connected to the AC neutral wire. -
Page 28: Special Requirements
OPERATION Special Requirements There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. In some areas, generators are required to be registered with local utility companies. -
Page 29: Servicing Your Generator
Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If... -
Page 30: Maintenance Safety
SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be... -
Page 31: Maintenance Schedule
Every 2 years (Replace if necessary) (2) Service more frequently when used in dusty areas. These items should be serviced by your Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. -
Page 32: Refueling
SERVICING YOUR GENERATOR REFUELING With the engine stopped, check the fuel gauge. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. -
Page 33: Fuel Recommendations
SERVICING YOUR GENERATOR FUEL TANK CAP FUEL GAUGE UPPER LIMIT MARK TETHER (CALIFORNIA TYPE) UPPER LIMIT EMPTY FULL FUEL GAUGE After refueling, reinstall the fuel tank cap securely. FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. -
Page 34: Engine Oil Level Check
SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on a level surface and the engine stopped. Remove the oil filler cap/dipstick and wipe it clean. Insert and remove the dipstick without screwing it into the oil filler hole. -
Page 35: Engine Oil Change
SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. Place a suitable container below the engine to catch the used oil, and then remove the oil filler cap/dipstick, drain plug, and sealing washer. -
Page 36: Engine Oil Recommendations
SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting engine performance and service life. Use 4-stroke motor oil that meets or exceeds the requirements for API service category SJ or later (or equivalent). Always check the API SERVICE label on the oil container to be sure it includes the letters SJ or later (or equivalent). -
Page 37: Air Cleaner Service
SERVICING YOUR GENERATOR AIR CLEANER SERVICE Push the latch tabs and open the air cleaner cover. Free the hooks from the setting pins on the air cleaner case and remove the air cleaner cover to the right side of the frame pipe, taking care not to damage the air cleaner cover. - Page 38 SERVICING YOUR GENERATOR Reinstall the foam air filter in the air cleaner case. Set the hooks of the air cleaner cover to the setting pins securely, then push the air cleaner cover to lock the latch tabs. Be sure that the cover is set securely. There must be no clearance between the air cleaner cover and case.
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Page 39: Form Air Filter Cleaning
SERVICING YOUR GENERATOR FOAM AIR FILTER CLEANING A dirty foam air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. -
Page 40: Sediment Cup Cleaning
SERVICING YOUR GENERATOR SEDIMENT CUP CLEANING Turn the fuel valve lever to the OFF position, then remove the sediment cup, O-ring, and filter. Discard the O-ring. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. -
Page 41: Spark Plug Service
SERVICING YOUR GENERATOR SPARK PLUG SERVICE Recommended spark plugs: BPR6ES (NGK) W20EPR-U (DENSO) An incorrect spark plug can cause engine damage. If the engine is hot, allow it to cool before servicing the spark plug. Disconnect the spark plug cap, and remove any dirt from around the spark plug area. - Page 42 SERVICING YOUR GENERATOR Make sure that the spark plug sealing washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. After the spark plug seats, tighten with a 13/16-inch spark plug wrench to compress the washer. If reinstalling a used spark plug, tighten 1/8 1/4 turn after the spark plug seats.
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Page 43: Spark Arrester Service
SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Remove the 4 mm screw, then pull out the spark arrester. - Page 44 SERVICING YOUR GENERATOR Reinsert the spark arrester, tighten the 4 mm screw to reinstall it. 4 mm SCREW SPARK ARRESTER...
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Page 45: Storage
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. - Page 46 After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. Use gasoline stabilizers that are formulated to extend storage life. Follow the manufacturer’s instructions for use. Contact your authorized Honda generator dealer for stabilizer recommendations.
- Page 47 STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. Non-california type: Place a suitable gasoline container below the carburetor, and use a funnel to avoid spilling fuel.
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Page 48: Engine Oil
STORAGE Non-california type: After all the gasoline has drained into the container, tighten the drain bolt securely. California type: After all the gasoline has drained into the container, tighten the drain screw securely. Place a suitable gasoline container below the sediment cup, and use a funnel to avoid spilling gasoline. -
Page 49: Storage Precautions
STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. -
Page 50: Transporting
TRANSPORTING If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage. -
Page 51: Taking Care Of Unexpected Problems
(p. 39). Spark plug wet with fuel Dry and reinstall spark plug. (flooded engine). Fuel filter restricted, Take the generator to an carburetor malfunction, authorized Honda servicing ignition malfunction, valves dealer, or refer to the shop stuck, etc. manual. -
Page 52: Engine Lacks Power
(p. 45). gasoline, or refueled with bad Refuel with fresh gasoline gasoline. (p. 30). Fuel filter restricted, Take the generator to an carburetor malfunction, authorized Honda servicing ignition malfunction, valves dealer, or refer to the shop stuck, etc. manual. -
Page 53: No Power At The Receptacles
Switch circuit breaker ON. position after starting. Faulty power tool or Replace or repair power tool or appliance. appliance. Stop and restart the engine. Faulty generator. Take the generator to an authorized Honda servicing dealer, or refer to the shop manual. -
Page 54: Technical & Consumer Information
TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location ENGINE SERIAL NUMBER FRAME SERIAL NUMBER Record the engine and frame serial numbers and date purchased in the spaces below. You will need this information when ordering parts and when making technical or warranty inquiries. Engine serial number: Frame serial number: Date purchased:... -
Page 55: Carburetor Modification For High Altitude Operation
High altitude performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes above 5,000 feet (1,500 meters), have your authorized Honda servicing dealer perform this carburetor modification. This engine, when operated at high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful life. -
Page 56: Emission Control System Information
The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards. Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. - Page 57 Afterburning (backfiring). Black exhaust smoke or high fuel consumption. Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with applicable emission regulations. We recommend the use of Honda Genuine parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
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Page 58: Air Index
TECHNICAL & CONSUMER INFORMATION Air Index (Models certified for sale in California) An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. -
Page 59: Specifications
Spark plug gap Refer to page 39 Valve clearance(cold) IN: 0.15 0.02 mm See your authorized EX: 0.20 0.02 mm Honda dealer. Other specifications No other adjustments needed. Specifications may vary according to the types, and are subject to change without notice. -
Page 60: Wiring Diagram
TECHNICAL & CONSUMER INFORMATION Wiring Diagram... -
Page 61: Consumer Information
TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States: visit our web site: www.hondapowerequipment.com Honda Publications Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. -
Page 62: Customer Service Information
TECHNICAL & CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. -
Page 63: Initial Use Instructions
INITIAL USE INSTRUCTIONS ENGINE OIL OIL FILLER CAP/DIPSTICK The generator is shipped WITHOUT OIL in the engine. Place the generator on a level surface. Remove the oil filler cap/dipstick. Add enough of the recommended oil to bring the oil level to the outer edge of the oil filler hole. -
Page 64: Before Operation
INITIAL USE INSTRUCTIONS BEFORE OPERATION Before using your generator, you should become familiar with information contained in the following chapters and sections: GENERATOR SAFETY (page CONTROLS & FEATURES (page OPERATION (page STARTING THE ENGINE (page STOPPING THE ENGINE (page... -
Page 65: Index
INDEX AC Applications ..................24 AC Circuit Breaker ................13 AC OPERATION ..................23 AIR CLEANER SERVICE ............... 35 Air Index ....................56 ARE YOU READY TO GET STARTED? ..........16 BEFORE OPERATION .............. - Page 66 ............. . 31 Fuel Valve Lever .................. . 12 GENERATOR SAFETY ................Ground Terminal ................. . 14 Honda Publications ................59 IMPORTANT SAFETY INFORMATION ..........INITIAL USE INSTRUCTIONS ............. 61 IS YOUR GENERATOR READY TO GO? ..........16 Knowledge ...................
- Page 67 INDEX Oil Alert System ................. 14 OPERATION ..................18 Operator Responsibility ............... QUICK REFERENCE INFORMATION ......Inside back cover REFUELING ................... 30 Refuel With Care ................... REMOVAL FROM STORAGE .............. . 47 SAFE OPERATING PRECAUTIONS ........... .
- Page 68 INDEX TAKING CARE OF UNEXPECTED PROBLEMS ........49 TECHNICAL & CONSUMER INFORMATION ........52 TECHNICAL INFORMATION ..............52 THE IMPORTANCE OF MAINTENANCE ..........27 TRANPORTING ..................48 Wiring Diagram ..................58...
- Page 69 MEMO...
- Page 70 MEMO...
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Page 71: Quick Reference Information
QUICK REFERENCE INFORMATION Fuel Type Regular unleaded gasoline with a pump octane rating of 86 or higher Spark Plug Type NGK: BPR6ES DENSO: W20EPR-U Electrode Gap 0.028 0.031 in (0.7 0.8 mm) Maintenance Before each use Check engine oil level. Check air filter. - Page 72 2eY12000.2007.12 00X31Z156020 Printed in Japan...