Repair And Maintenance - Razor E100 series Owner's Manual

REPAIR AND MAINTENANCE

Turn power switch "OFF" before conducting any maintenance procedures.
q Adjusting the Brakes
Tools required: 10 mm open wrench
1
To adjust brake cable play,
thread the brake lever adjuster in or
out 1/4 to 1/2 turn until the desired
brake adjustment is attained. Most
adjustments are complete at this
step. If brake still needs further
adjustment, proceed to step 2.
q Front Wheel Replacement
Tools required: 10 mm open wrench and two (2) 16 mm open wrenches.
1
Using a 10 mm open wrench
loosen the brake cable bolt.
q Chain and Rear Wheel Replacement
Tools required: Phillips screwdriver and two (2) 13 mm open wrenches.
1
With a Phillips screwdriver,
loosen the two screws and
remove the chain guard.
2
If brake is too tight or has too
much slack, use a 10 mm open
wrench to loosen the brake cable
and adjust accordingly.
2
Using two 16 mm open
wrenches, loosen the locknuts
by turning the wrenches counter
clockwise. Remove wheel and
install replacement wheel.
Reference front wheel hardware
sequence on this page.
2
Using two 13 mm open
wrenches, loosen the locknuts
by turning the wrenches counter
clockwise. Reference rear wheel
hardware sequence (page 6).
3
Inspect the brake pads (A)
for proper alignment against
the wheel or excess wear. To
realign brake pads, loosen the
fixing nut (B) and adjust the pad
to contact the rim. Retighten
and readjust as needed. Verify
proper brake function prior to
riding the scooter.
3
Reassemble, adjust and
tighten brake cable. Verify
proper brake function prior to
riding the scooter.
3
To loosen the chain, pushing
the tensioner down to create
some slack in the chain.
5
Note: Front wheel hardware
sequence
8-3
8-2
8-6
8-7
8-5
8-2
8-1
8-2
8-2
Right Side (Throttle)
8-3 Spacer
8-2 Washer
Fork
8-2 Washer
8-7 Spring Washer
8-1 16 mm locknut
Middle
8-6 Front axle bolt
Left Side (Brake)
8-5 Spacer
8-2 Washer
Fork
8-2 Washer
8-7 Spring Washer
8-1 16 mm locknut
8-1
8-7