Sony KP-44PX2 Service Manual

Sony KP-44PX2 Service Manual

Sony projection tv service manual
Hide thumbs Also See for KP-44PX2:
Table of Contents

Advertisement

SERVICE MANUAL
MODEL
KP-44PX2
COMMANDER
DEST
CHASSIS NO.
RM-938
AEP
SCC-Q85C-A
MODEL
KP-44PX2U
KP-44PX2
- 1 -
KP-44PX2/44PX2U
AE-6X
CHASSIS
COMMANDER
DEST
CHASSIS NO.
RM-938
UK
SCC-Q84G-A
RM-938
PROJECTION TV
RM-938

Advertisement

Table of Contents
loading

Summary of Contents for Sony KP-44PX2

  • Page 1 KP-44PX2/44PX2U RM-938 SERVICE MANUAL AE-6X CHASSIS MODEL MODEL COMMANDER DEST CHASSIS NO. COMMANDER DEST CHASSIS NO. KP-44PX2 KP-44PX2U RM-938 SCC-Q85C-A RM-938 SCC-Q84G-A KP-44PX2 RM-938 PROJECTION TV - 1 -...
  • Page 2: Table Of Contents

    THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE AN ISOLATION TRANSFORMER SHOULD BE USED DURING THESE COMPONENTS WITH SONY PARTS WHOSE PART ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3: Specifications

    KP-44PX2/44PX2U RM-938 l l a . s l . s l . s l . s l . s l e i l , P I i n i WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S. 1363 fused plug having a fuse of 5 AMP rating.
  • Page 4: Connectors

    KP-44PX2/44PX2U RM-938 21 pin connector Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms...
  • Page 5: Self Diagnosis Function

    KP-44PX2/44PX2U RM-938 SECTION 1 SELF DIAGNOSIS FUNCTION 1-1. AE-6X Self Diagnostic Software The identification of errors within the AE-6X chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
  • Page 6: General

    SECTION 2 GENERAL – 6 –...
  • Page 7 – 7 –...
  • Page 8 – 8 –...
  • Page 9 – 9 –...
  • Page 10 – 10 –...
  • Page 11 – 11 –...
  • Page 12 – 12 –...
  • Page 13 – 13 –...
  • Page 14 – 14 –...
  • Page 15: Disassembly

    KP-44PX2/44PX2U RM-938 SECTION 3 DISASSEMBLY 3-1. REAR BOARD REMOVAL 3-2. MAIN BRACKET BLOCK REMOVAL Light shield board Rear board Two screws (Hexagon head) Main bracket block Twelve screws (Hexagon head) 3-3. SERVICE POSITION 3-4. FRONT PANEL REMOVAL Main bracket block...
  • Page 16: Front Panel Removal

    KP-44PX2/44PX2U RM-938 3-5. RESISTOR ASSEMBLY (FOCUS PACK) REMOVAL Resistor assembly (Focus pack) Front board Four screws 2 Screw (Hexagon head) (+BVTP 4x16) 3-6. H1 AND H3 BOARD REMOVAL 1 H3 board Front panel H1 board – 16 –...
  • Page 17: Beznet Block Removal

    KP-44PX2/44PX2U RM-938 3-7. BEZNET BLOCK REMOVAL Eleven screws (+BVTP 4x16) Beznet block Four screws (Hexagon head) Five screws (Hexagon head) 3-8. HIGH-VOLTAGE CABLE REMOVAL AND 3-9. AP AND D BOARD REMOVAL INSTALLATION Printed circuit board support Six screws (+BVTP 3x12)
  • Page 18: Terminal Board Removal

    KP-44PX2/44PX2U RM-938 3-10. TERMINAL BOARD REMOVAL Terminal board Six screws (BVTP 4x16) 3-11. G BOARD REMOVAL Five claws 2 G board – 18 –...
  • Page 19: A Board Removal

    KP-44PX2/44PX2U RM-938 3-13. CHASSIS BLOCK REMOVAL 3-12. A BOARD REMOVAL Screw (+BVTP 3x12) Three screws (Hexagon head) Screw 2 A board (Hexagon head) Two screws (Hexagon head) Chassis block Screw (Hexagon head) Two claws 3-14. PICTURE TUBE REMOVAL Removing the arrow-marked screw is strictly inhibited.
  • Page 20: Set-Up Adjustments

    KP-44PX2/44PX2U RM-938 SECTION 4 SET-UP ADJUSTMENTS Rotate the green lens and align to obtain the best lens 4-1. SCREEN VOLTAGE ADJUSTMENT focus at the center area. (ROUGH ALIGNMENT) Rotate the green focus VR on the focus pack and align to obtain the best electrical focus in the top right corner.
  • Page 21: 2-Pole Magnet Adjustment

    KP-44PX2/44PX2U RM-938 4-5. 2-POLE MAGNET ADJUSTMENT 4-7. GREEN, RED AND BLUE FOCUS ADJUSTMENT Receive the Dot signal. Place the caps on the red and blue lens so that only the 4-7-1. Green, Red and Blue Lens Focus green color is shown.
  • Page 22: Safety Related Adjustment

    KP-44PX2/44PX2U RM-938 SECTION 5 SAFETY RELATED ADJUSTMENT When replacing the following components marked with on the D BOARD – CONDUCTOR SIDE – schematic diagram, always check hold-down voltage and if necessary CN5003 re-adjust. Part Replaced ( CN5002 R9901 Part Replaced (...
  • Page 23: Electrical Adjustments

    KP-44PX2/44PX2U RM-938 SECTION 6 ELECTRICAL ADJUSTMENTS 6-1. Adjustments with Commander 6-1-2. Programming the Remote Commander for Operation in Service Mode Service adjustments to this model can be performed using the Press the VCR/TV/DVD button until the supplied remote Commander RM-938.
  • Page 24: Screen Display For Service Menu

    KP-44PX2/44PX2U RM-938 6-1-4. Screen Display for Service Menu If each item of service menu is selected, the following screen is displayed. – 24 –...
  • Page 25: Service List (Projector Engine)

    KP-44PX2/44PX2U RM-938 6-1-5. Service List (Projector Engine) : Fixed data. xxxx : Cannot change. Standard Data Item Name/Description Data Range NTSC Name Wide Zoom 14 : 9 Smart Wide Zoom 14 : 9 Smart FDIS 00, 01 Switch of display for fine adjustment data...
  • Page 26 KP-44PX2/44PX2U RM-938 Standard Data Item Name/Description Data Range NTSC Name Wide Zoom 14 : 9 Smart Wide Zoom 14 : 9 Smart SOGV –128 ~ 127 GREEN vertical skew offset data for Auto Regi. SORV –128 ~ 127 RED vertical skew offset data for Auto Regi.
  • Page 27: Registration Adjustment

    KP-44PX2/44PX2U RM-938 Adjust “V-Size” and “H-Size” so that the picture size is 6-2. Registration Adjustments within the specification. 6-2-1. Setup for Adjustment SPEC Overscan Spec. = 7.5% 1. Marking Input Signal H SIZE V SIZE PAL SPCB 16.7 ± 0.1 sq.
  • Page 28: Operation Method For Projector Engine Mode

    KP-44PX2/44PX2U RM-938 6-2-3. Operation Method for Projector Engine Mode Commander Function Buttons Mode Description VIDEO STANDBY WRITE Writes data to NVM. MUTE 7 + - READ Reads data from NVM. TV STANDBY 5 + - Service data initialization. Not stored.
  • Page 29: Projector Engine Adjustment

    KP-44PX2/44PX2U RM-938 6-2-4. Projector Engine Adjustment 3. Operation Method for Fine Adjustment (Sub Deflection Adjustment) (in GRN, BLU, or RED Mode) Select the Projector Engine mode. Adjustment a a a a a : Yes – : No Select FDIS so that the data at each position can be...
  • Page 30 KP-44PX2/44PX2U RM-938 Select “GRN SIZE”, and adjust so that each distance from 12) Select “GRN MSIZ”, and correct the space intervals for center to left end and to right end is equal. Adjust so that the horizontal section of the screen are equal.
  • Page 31: Auto Convergence Offset

    KP-44PX2/44PX2U RM-938 3. Red Adjustment 6-4. WHITE BALANCE ADJUSTMENT Place a cap on the blue lens so that green and red colors 1. Enter the monoscope signal. are displayed. 2. Press “MENU” button on the commander to enter the Press “3” button on the commander to select RED mode.
  • Page 32: Auto Convergence Error Code List

    KP-44PX2/44PX2U RM-938 6-7. AUTO CONVERGENCE ERROR CODE LIST If an error code is displayed after the set has been fully adjusted, correctly, plese check the following items : position, tilt and sizing. If either of these adjustments are off, even slightli, the auto registration pattern will not hit the four sensors properly. This occurs when the internal generator patterns is being flashed on the screen for the sensor to read.
  • Page 33: Test-Test Mode

    KP-44PX2/44PX2U RM-938 6-8. TEST-TEST MODE Is available by pressing “OSD”, “5”, “Volume minus”, “TV” button in the standby mode, OSD “TT--” appears. The functions described below are available by pressing the two numbers. To release the Test-Test mode, Press “-” twice or switch the TV set into standby mode.
  • Page 34 KP-44PX2/44PX2U RM-938 MEMO – 34 –...
  • Page 35: Block Diagrams

    7-1. BLOCK DIAGRAMS (1) CN1000 CN6200 RIGHT OUT SC1-OUT-R MICRO AC ON/OFF RIGHT IN R-IN-1 G BOARD CN6300 LEFT OUT SC1-OUT-L VIDEO LEFT IN L-IN-1 IC3200 CN0101 BLUE IN BLUE IN 1 TU1000 AV-LINK IC2000 U IN 100 AUOUT-100 SOUND PROCESSOR MODE MODE 1 MODE 3...
  • Page 36 7-1. BLOCK DIAGRAMS (2) IC2601 (1/2) SENSOR AMP IC2603 CN2602 PJED-CPU UPPER UPPER SENSOR IC2604 I AREGI D0 DIGITAL-REGI CN2603 (2/2) Q2609 ROUT RE-R BUFF IC2601 (2/2) SENSOR AMP LOWER LOWER SENSOR I AREGI D3 Q2608 GOUT RE-G BUFF IC2602 (1/2) SENSOR AMP RIGHT RIGHT...
  • Page 37 7-1. BLOCK DIAGRAMS (3) CN5015 REG1 MUTE V-SHIFT H/V-DEF, HV, DY DRIVE IC5501, 5502 CONV OUT CN5012 BV SUB RET Q5503-5506 Q5501, 5502 REG I MUTE BH SUB RET IC5502 (2/3) D FOCUS BH SUB DEF TO ZB BOARD CN7802 IC5502 (1/3) D+5V BV SUB DEF...
  • Page 38 7-1. BLOCK DIAGRAMS (4) T6004 PIT AUDIO D6302 CN6301 RECT +17V TO A BOARD CN2503 -17V IC6303 T6005 CN6302 D6308 D6309 RECT RECT +22V T6001 T6002 F6001 CN6004 CN6006 AC(L) AC(L)IN AC IN TO H3 BOARD 220 - 240V -22V CN3103 AC(W) AC(N)IN...
  • Page 39 7-1. BLOCK DIAGRAMS (5) CR ( CG ( CB ( CN7104 CN7205 CN7304 FOCUS FOCUS FOCUS R CRT DRIVE G CRT DRIVE B CRT DRIVE BLOCK BLOCK BLOCK J7101 J7201 J7301 TO HV BLOCK TO HV BLOCK TO HV BLOCK IC7101 IC7201 IC7301...
  • Page 40: Circuit Boards Location

    7-1. BLOCK DIAGRAMS (6) 7-2. CIRCUIT BOARD LOCATION Reference Information RESISTOR : METAL FILM : SOLID FPRD : NON FLAMMABLE CARBON FUSE : NON FLAMMABLE FUSIBLE CN0002 : NON FLAMMABLE METAL OXIDE RF-KEY : NON FLAMMABLE CEMENT RF-DATA : NON FLAMMABLE WIREWOUND RF-LED SWITCH Q0014...
  • Page 41: A Board Schematic Diagram (1/2)

    COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL A Schematic [ Video and Audio Processors, Audio Output ] page 1/2 ~ - 41 -...
  • Page 42: A Board Schematic Diagram (2/2)

    ~ A Board Waveforms ~ 20us/div 10us/div 1.4 Vp-p (H) 688 mVp-p (H) 5ms/div 5ms/div 264 mVp-p (H) 272 mVp-p (H) COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL A Schematic [ Video and Audio Processors, Audio Output ] page 2/2 ~ - 42 -...
  • Page 43: A Printed Wiring Board

    ~ A Printed Wiring Board Conductor side A ~ ~ A Board Location Table (A Side) ~ ~ A Board IC Voltage Table ~ ~ A Board Semiconductor Voltage Table ~ - 43 -...
  • Page 44 ~ A Printed Wiring Board Conductor side B ~ ~ A Board Location Table (B Side) ~ - 44 -...
  • Page 45: Ap Board Schematic Diagram

    COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL TO D BOARD CN5018 TP10 TP11 TP12 TP13 TO D BOARD AP Schematic [ PJED, REGI Correction ] ~ CN5015 - 45 -...
  • Page 46: D Board Schematic Diagram

    TO AP BOARD TO A BOARD TO A BOARD CN6201 TP10 CN1501 CN1502 TP11 (V902 G) (V903 B) TP12 TP13 TP14 COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL D Schematic [ H/V-Def, HV, DY Drive ] ~ - 46 -...
  • Page 47 AP Board IC Voltage Table ~ AP Board Semiconductor Voltage Table ~ - 47 -...
  • Page 48 D Board Waveforms ~ 1.0 Vp-p (V) 56.0 Vp-p (V) 0.8 Vp-p (V) 12.5 Vp-p (H) 5.4 Vp-p (H) TP10 221.5 Vp-p (H) 9.0 Vp-p (H) 1245 Vp-p (H) 22.8 Vp-p (V) 17.8 Vp-p (V) TP11 TP12 TP13 TP14 38.3 Vp-p (V) 31.3 Vp-p (V) 22.3 Vp-p (V) 22.3 Vp-p (V)
  • Page 49: Ap Printed Wiring Board

    ~ AP Printed Wiring Board Conductor side A ~ ~ AP Board Waveforms ~ ~ AP Board Location Table (A Side) ~ 4.9 Vp-p (500 kHz) 1.0 Vp-p (V) 4.9 Vp-p (8.9 MHz) 0.9 Vp-p (V) TP10 4.9 Vp-p (H) 1.3 Vp-p (V) TP11 4.9 Vp-p (V)
  • Page 50: D Printed Wiring Board

    ~ D Printed Wiring Board Conductor side ~ ~ D Board Location Table ~ - 50 -...
  • Page 51: G Printed Wiring Board

    ~ G Printed Wiring Board Conductor side ~ ~ G Board Location Table ~ ~ G Board IC Voltage Table ~ ~ G Board Semiconductor Voltage Table ~ Note : Portions of the circuit contained within the marked areas as shown have high voltages present.
  • Page 52: G Board Schematic Diagram

    TO H3 BOARD TO H3 BOARD CN3103 CN3104 TO A BOARD CN6202 TO A BOARD CN6200 ~ G Board Schematic Diagram [ Power Supply ] ~ - 52 -...
  • Page 53: M2 Board Schematic Diagram

    ~ M2 Board Schematic Diagram [ Micro Processor ] ~ - 53 -...
  • Page 54: M2 Printed Wiring Board

    ~ M2 Printed Wiring Board Conductor side A ~ ~ CB Printed Wiring Board Conductor side ~ ~ ZB Printed Wiring Board Conductor side ~ ~ M2 Printed Wiring Board Conductor side B ~ ~ H3 Printed Wiring Board Conductor side ~ ~ H1 Printed Wiring Board Conductor side ~ - 54 -...
  • Page 55: Cb, Zb, H1 And H3 Board Schematic Diagrams

    ~ CB Board Schematic Diagram [ B CRT Drive ] ~ ~ ZB Board Schematic Diagram [ DY, VM Drive ] ~ ~ CB Board Waveforms ~ 4.6 Vp-p (H) 126 Vp-p (H) 128 Vp-p (H) ~ H3 Board Schematic Diagram [ AC Input, Power Switch ] ~ ~ H1 Board Schematic Diagram [ LED, IR Receiver ] ~ - 55 -...
  • Page 56: Cg, Zg And H2 Board Schematic Diagrams

    ~ CG Board Schematic Diagram [ G CRT Drive ] ~ ~ ZG Board Schematic Diagram [ DY, VM Drive ] ~ ~ H2 Board Schematic Diagram [ AV Input, HP Out ] ~ ~ CG Board Waveforms ~ 4.7 Vp-p (H) 114 Vp-p (H) 114 Vp-p (H) - 56 -...
  • Page 57: Cg, Zg And H2 Printed Wiring Boards

    ~ CG Printed Wiring Board Conductor side ~ ~ ZG Printed Wiring Board Conductor side ~ ~ H2 Printed Wiring Board Conductor side ~ ~ CR Printed Wiring Board Conductor side ~ ~ ZR Printed Wiring Board Conductor side ~ - 57 -...
  • Page 58: Cr And Zr Board Schematic Diagrams

    ~ CR Board Schematic Diagram [ R CRT Drive ] ~ ~ ZR Board Schematic Diagram [ DY, VM Drive ] ~ ~ CR Board Waveforms ~ 4.8 Vp-p 86 Vp-p (H) 88 Vp-p (H) - 58 -...
  • Page 59: Semiconductors

    7-5. SEMICONDUCTORS CA0007AM CXA2123BQ-T6 LF50CDT-TR MCR5152 NJM2058D LM339NS µPC29M33T-E1 NJM3403AM NJM3403AM(TE2) TC74AC32F TC74AC32F(EL) TOP VIEW TLC2932IPWR 14pin DIP TLC2933IPWR-12 U2861B-MFP-G3 NJM7812FA TOP VIEW µPC339G2-E2 LM358D NJM78M05FA LM358DR NJM78M09FA CXD2057M-T6 LM393PS NJM79M12FA LM393PS-E20 MM1115XFBE M24128-BWMN6T M24C32-MN6T MARKING SIDE VIEW MB3793-42PNF MB3793-42PNF-ER TOP VIEW NJM2068V-TE2 14pin SOP...
  • Page 60 SDA5275-3PC02-22 TDA9178T/N1.118 2SA1208 2SK2251-01-F19 DTZ-TT11-6.8B 2SA1208T-TP MA111-TX 2SC2551-O MA113-(TX) 2SC2551O-TPE2 UDZ-TE-17-3.9B UDZ-TE-17-8.2B UDZS-TE17-12B UDZS-TE17-15B UDZSTE-173.9B TOP VIEW UDZSTE-174.7B 24pin SOP TOP VIEW UDZSTE-175.1B TLC5733AIPM UDZSTE-176.2B 68pin QFJ UDZSTE-176.8B STK392-020 2SK2663 UDZSTE-178.2B UDZSTE-179.1B 2SA2005 1SS355TE-17 2SC4634LS-CB11 2SC5022-02 2SC5511 TOP VIEW 64pin QFP ANODE CATHODE TL431CLP...
  • Page 61 D10SC4M ERD08M-15 D10SC4M-F D10SC6M-4012 CATHODE ANODE FMG-36S-LF024-104 D10SC6MR – MA73-TW D4SB60L MA73-TX D4SBL20U D4SBS4 D4SBS4-F RBA-406B ANODE RBV-406B CATHODE ON3171-R – – D5L60 SLA-580LT3F ERC04-06SE CATHODE ANODE CATHODE ANODE ERC38-06 CATHODE ANODE - 61 -...
  • Page 62: Ic Block Diagrams

    7-6 IC BLOCK DIAGRAMS A BOARD IC2500 TDA7265 A BOARD IC6202/IC6207 BA033T REFERENCE VOLTAGE A BOARD IC7002 CXA2100AQ •R-CUTOFF •G-CUTOFF •B-CUTOFF •LRGB2-LEV •BLK-BOTTOM •PIC-ON •VM-LEVEL 0~–9dB •R-ON •G-ON •PICTURE •GAMMA •SHARPNESS •DPIC-LEVEL •B-ON •SUB-CON •D-COL •R-DRIVE •PRE/OVER •AGING W •BRIGHT •DCOL-TEMP •G-DRIVE •LTI-LEVEL...
  • Page 63 A BOARD IC2000 MSP3411G SBUS Interface I2C Interface DEMODULATOR IDENT SCART Switching Facilities D BOARD IC5302 STV9379 FLYBACK GENERATOR POWER AMPLIFIER THERMAL PROTECTION G BOARD IC6301 DM-58 D BOARD IC5303 LM358N - 63 -...
  • Page 64 G BOARD IC6004 MCR5152 Pulse – Gen. 13V/8V Pulse Gen. Vref 5V CUOS 5V VC2 10V Vref/VC2 – – – Level Shift Vref/VC2 Delay Level Shift Delay Refresh One Shot 0/3V 0.2V CR BOARD IC7101 CG BOARD IC7201 CB BOARD IC7301 TDA6111Q MIRROR MIRROR...
  • Page 65: Exploded Views

    KP-44PX2/44PX2U SECTION 8 RM-938 EXPLODED VIEWS NOTE : Items with no part number and no description are not Items marked “*” are not stocked stocked because they are seldom required for routine since they are seldom required for The components identified by shading £...
  • Page 66: Control Panel And Cabinet Block

    KP-44PX2/44PX2U RM-938 8-2. CONTROL PANEL AND CABINET BLOCK The components identified by shading £ and mark are critical for safety. Replace only with part number specified. 7-685-663-71 +BVTP 4X16 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK 4-088-418-01 SKIRT, (PAINTED FRONT) 4-047-464-01 CATCHER, PUSH £...
  • Page 67: Main Bracket Block

    KP-44PX2/44PX2U RM-938 8-3. MAIN BRACKET BLOCK The components identified by shading £ and mark are critical for safety. Replace only with part number specified. 7-685-648-79 +BVTP 3X12 7-685-663-79 +BVTP 4X16 ¡ 7-685-663-71 +BVTP 4X16 UK Models Only REF.NO. PART.NO DESCRIPTION REMARK REF.NO.
  • Page 68: Picture Tube Block

    KP-44PX2/44PX2U RM-938 8-4. PICTURE TUBE BLOCK The components identified by shading £ and mark are critical for safety. Replace only with part number specified. 7-685-663-71 +BVTP 4X16 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK *A-1332-181-A CR BOARD, COMPLETE £...
  • Page 69: Electrical Parts List

    SECTION 9 ELECTRICAL PARTS LIST PARTS LISTING TABLE OF CONTENTS Page ZR BOARD COMPLETE Parts List : ..................70 ZB BOARD COMPLETE Parts List : ..................70 ZG BOARD COMPLETE Parts List : ..................71 CR BOARD COMPLETE Parts List : ..................
  • Page 70 ZR ZB REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7402 1-208-802-11 METAL CHIP 6.8K 0.5% 1/10W * A-1391-132-A ZR Board, Complete R7403 1-208-806-11 METAL CHIP 0.5% 1/10W 4-382-854-11 SCREW (M3X10), P, SW (+) R7404 1-208-806-11 METAL CHIP 0.5% 1/10W R7405 1-216-475-11 METAL OXIDE <...
  • Page 71 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK CN7803 *1-564-506-11 PLUG, CONNECTOR 3P R7831 1-216-049-11 RES-CHIP 1/10W CN7804 *1-580-844-11 PIN, CONNECTOR (POWER) R7832 1-216-025-11 RES-CHIP 1/10W CN7805 *1-564-506-11 PLUG, CONNECTOR 3P R7833 1-216-295-91 SHORT CHIP A-1391-133-A ZG Board, Complete < DIODE > 4-382-854-11 SCREW (M3X10), P, SW (+) D7801 8-719-921-86 DIODE MTZJ-13...
  • Page 72 ZG CR REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q7604 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R C7111 1-161-830-00 CERAMIC 0.0047UF 500V Q7605 8-729-120-28 TRANSISTOR 2SC1623-L5L6 C7112 1-163-224-11 CERAMIC CHIP 7PF 0.25PF 50V Q7606 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R C7114 1-163-085-00 CERAMIC CHIP 2PF 0.25PF 50V Q7607 8-729-120-28 TRANSISTOR 2SC1623-L5L6 C7116...
  • Page 73 F4 CR CG REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7108 1-260-133-11 CARBON 680K 5% 1/2W < CONNECTOR > R7109 1-208-808-11 METAL CHIP 0.5% 1/10W R7110 1-208-790-11 METAL CHIP 2.2K 0.5% 1/10W CN7201 *1-564-510-11 PLUG, CONNECTOR 7P R7111 1-216-033-00 RES-CHIP 1/10W CN7202 *1-564-509-11 PLUG, CONNECTOR 6P...
  • Page 74 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7211 1-249-424-11 CARBON 3.9K 5% 1/4W < DIODE > R7212 1-208-789-11 METAL CHIP 0.5% 1/10W R7213 1-215-929-11 METAL OXIDE 100K 5% D7302 8-719-921-86 DIODE MTZJ-13 R7214 1-216-295-91 SHORT CHIP D7303 8-719-901-83 DIODE 1SS83 R7215 1-208-782-11 METAL CHIP 0.5% 1/10W...
  • Page 75 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7318 1-216-295-91 SHORT CHIP < SWITCH > R7319 1-216-665-11 METAL CHIP 3.9K 0.5% 1/10W R7321 1-260-117-11 CARBON 1/2W S3106 £ 1-571-433-21 SWITCH, PUSH (AC POWER) R7322 1-208-782-11 METAL CHIP 0.5% 1/10W R7323 1-216-025-11 RES-CHIP 1/10W * A-1400-605-A H2 Board, Complete...
  • Page 76 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6302 1-102-114-00 CERAMIC 470PF 10.00% 50V * A-1316-512-A G Board, Complete C6303 1-102-114-00 CERAMIC 470PF 10.00% 50V *4-374-846-01 COVER, CAPACITOR, CAP TYPE C6306 1-101-810-00 CERAMIC 100PF 5.00% 500V 4-382-854-11 SCREW (M3X10), P, SW (+) C6307 1-126-941-11 ELECT 470UF...
  • Page 77 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK CN6308 1-695-915-11 TAB (CONTACT) FB6303 1-412-911-11 FERRITE FB6304 1-412-911-11 FERRITE < DIODE > FB6305 1-412-911-11 FERRITE FB6306 1-412-911-11 FERRITE D6010 8-719-988-61 DIODE 1SS355TE-17 FB6307 1-535-143-61 LEAD, JUMPER (5.0MM) D6015 £ 8-719-510-53 DIODE D4SB60L D6017 8-719-063-73 DIODE D1NL20U-TR FB6308...
  • Page 78 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q6302 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R R6308 1-216-049-11 RES-CHIP 1/10W Q6303 8-729-820-82 TRANSISTOR 2SA1208-S R6309 1-249-417-11 CARBON 1/4W Q6304 8-729-026-39 TRANSISTOR 2SA933AS-QT R6310 1-216-065-91 RES-CHIP 4.7K 5% 1/10W R6311 1-215-477-00 METAL 220K 1% 1/4W <...
  • Page 79 H5 D2 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C1002 1-126-964-11 ELECT 10UF 20.00% 50V C2042 1-163-249-11 CERAMIC CHIP 82PF 5.00% 50V C1004 1-163-021-91 CERAMIC CHIP 0.01UF 10.00% 50V C2043 1-162-962-11 CERAMIC CHIP 470PF 10.00% 50V C1006 1-126-933-11 ELECT 100UF 20.00% 16V C2044...
  • Page 80 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2504 1-126-964-11 ELECT 10UF 20.00% 50V C3245 1-163-251-11 CERAMIC CHIP 100PF 5.00% 50V C2505 1-126-947-11 ELECT 47UF 20.00% 35V C3250 1-163-021-91 CERAMIC CHIP 0.01UF 10.00% 50V C2506 1-126-947-11 ELECT 47UF 20.00% 35V C3300 1-163-251-11 CERAMIC CHIP 100PF 5.00% 50V...
  • Page 81 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C7050 1-162-927-11 CERAMIC CHIP 100PF 5.00% 50V D0111 8-719-929-15 DIODE HZS9.1NB2 C7051 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V D0112 8-719-921-88 DIODE MTZJ-13B C7052 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V D0113 8-719-921-88 DIODE MTZJ-13B C7053 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V...
  • Page 82 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D7004 8-719-929-15 DIODE HZS9.1NB2 L3009 1-216-295-91 SHORT CHIP D7006 1-208-758-11 METAL CHIP 0.5% 1/10W L3010 1-216-295-91 SHORT CHIP L3011 1-216-295-91 SHORT CHIP < FERRITE BEAD > L3012 1-216-295-91 SHORT CHIP L3200 1-412-006-31 INDUCTOR 10UH FB3001 1-414-760-21 FERRITE...
  • Page 83 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q3500 8-729-028-28 TRANSISTOR 2SK2036(TE85L) R1019 1-216-295-91 SHORT CHIP Q3501 8-729-028-28 TRANSISTOR 2SK2036(TE85L) R1020 1-216-295-91 SHORT CHIP Q5801 8-729-421-19 TRANSISTOR UN2213 R1021 1-216-833-11 RES-CHIP 1/10W Q5803 8-729-010-05 TRANSISTOR MSB709-RT1 R1022 1-216-839-11 RES-CHIP 1/10W Q5804 8-729-010-29 TRANSISTOR MSD601-RST1 R1023...
  • Page 84 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2063 1-216-829-11 RES-CHIP 4.7K 5% 1/10W R2518 1-216-864-11 SHORT CHIP R2064 1-249-425-11 CARBON 4.7K 5% 1/4W R2519 1-216-073-91 RES-CHIP 1/10W R2065 1-216-837-11 RES-CHIP 1/10W R2520 1-216-025-11 RES-CHIP 1/10W R2066 1-216-829-11 RES-CHIP 4.7K 5% 1/10W R2521 1-216-826-11 RES-CHIP...
  • Page 85 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R3220 1-216-837-11 RES-CHIP 1/10W R5873 1-216-073-91 RES-CHIP 1/10W R3221 1-216-837-11 RES-CHIP 1/10W R5875 1-216-827-11 RES-CHIP 3.3K 5% 1/10W R3222 1-216-837-11 RES-CHIP 1/10W R5879 1-216-809-11 RES-CHIP 1/10W R3223 1-216-837-11 RES-CHIP 1/10W R5881 1-216-809-11 RES-CHIP 1/10W R3225 1-216-025-11 RES-CHIP...
  • Page 86 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7106 1-216-821-11 RES-CHIP 1/10W C0026 1-162-962-11 CERAMIC CHIP 470PF 10.00% 50V R7107 1-216-047-91 RES-CHIP 1/10W C0027 1-162-962-11 CERAMIC CHIP 470PF 10.00% 50V R7108 1-216-063-91 RES-CHIP 3.9K 5% 1/10W C0028 1-126-947-11 ELECT 47UF 20.00% 35V R7109 1-249-411-11 CARBON...
  • Page 87 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < TRANSISTOR > R0053 1-216-809-11 RES-CHIP 1/10W R0054 1-216-809-11 RES-CHIP 1/10W Q0002 8-729-424-08 TRANSISTOR UN2111 R0055 1-216-809-11 RES-CHIP 1/10W Q0006 8-729-010-29 TRANSISTOR MSD601-RST1 R0056 1-216-833-11 RES-CHIP 1/10W Q0007 8-729-027-44 TRANSISTOR DTC114TKA-T146 R0057 1-216-809-11 RES-CHIP 1/10W Q0008...
  • Page 88 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2606 1-104-660-91 ELECT 47UF 20.00% 16V C2659 1-164-156-11 CERAMIC CHIP 0.1UF C2607 1-164-156-11 CERAMIC CHIP 0.1UF C2660 1-164-156-11 CERAMIC CHIP 0.1UF C2608 1-164-156-11 CERAMIC CHIP 0.1UF C2661 1-164-156-11 CERAMIC CHIP 0.1UF C2609 1-164-156-11 CERAMIC CHIP 0.1UF C2662 1-126-933-11 ELECT...
  • Page 89 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2710 1-164-156-11 CERAMIC CHIP 0.1UF FB2615 1-414-229-11 FERRITE C2711 1-162-910-11 CERAMIC CHIP 5PF 0.25PF 50V FB2616 1-414-229-11 FERRITE C2712 1-162-910-11 CERAMIC CHIP 5PF 0.25PF 50V FB2617 1-414-229-11 FERRITE C2713 1-126-933-11 ELECT 100UF 20.00% 16V FB2618 1-414-229-11 FERRITE...
  • Page 90 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2614 1-216-821-11 RES-CHIP 1/10W R2675 1-218-692-11 METAL CHIP 0.5% 1/16W R2615 1-216-821-11 RES-CHIP 1/10W R2676 1-218-692-11 METAL CHIP 0.5% 1/16W R2616 1-216-809-11 RES-CHIP 1/10W R2677 1-218-692-11 METAL CHIP 0.5% 1/16W R2617 1-216-825-11 RES-CHIP 2.2K 5% 1/10W R2678...
  • Page 91 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < CRYSTAL > C5158 1-124-347-51 ELECT 100UF 20.00% 160V C5159 1-126-935-11 ELECT 470UF 20.00% 16V X2601 1-767-925-21 VIBRATOR, CRYSTAL C5160 1-126-935-11 ELECT 470UF 20.00% 16V C5163 1-164-161-11 CERAMIC CHIP 0.0022UF 10.00% 50V * A-1348-062-A D Board, Complete C5164 1-164-161-11 CERAMIC CHIP 0.0022UF...
  • Page 92 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C5318 1-163-021-91 CERAMIC CHIP 0.01UF 10.00% 50V < CONNECTOR > C5319 1-126-941-11 ELECT 470UF 20.00% 25V C5320 1-126-972-11 ELECT 1000UF 20.00% 50V CN5001 *1-564-506-11 PLUG, CONNECTOR 3P C5321 1-163-243-11 CERAMIC CHIP 47PF 5.00% 50V CN5002 *1-573-963-11 PIN, CONNECTOR (PC BOARD) 3P...
  • Page 93 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D5307 8-719-923-86 DIODE MTZJ-T-77-15 < PROTECTOR MODULE > D5308 8-719-924-16 DIODE MTZJ-T-77-24 D5309 8-719-924-16 DIODE MTZJ-T-77-24 PS5101 £ 1-533-590-51 LINK, IC D5701 8-719-991-33 DIODE 1SS133T-77 PS5501 £ 1-533-597-31 LINK, IC D5704 8-719-991-33 DIODE 1SS133T-77 PS5502 £...
  • Page 94 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5120 1-216-486-00 METAL OXIDE 8.2K 5% R5221 1-216-061-91 RES-CHIP 3.3K 5% 1/10W R5122 1-215-905-11 METAL OXIDE R5222 1-216-105-91 RES-CHIP 220K 5% 1/10W R5136 1-215-443-00 METAL 8.2K 1% 1/4W R5223 1-216-081-00 RES-CHIP 1/10W R5138 1-215-457-00 METAL 1/4W...
  • Page 95 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5501 1-247-807-31 CARBON 1/4W R5557 1-214-808-11 METAL 1/2W R5502 1-247-807-31 CARBON 1/4W R5558 1-214-808-11 METAL 1/2W R5503 1-247-807-31 CARBON 1/4W R5559 1-214-808-11 METAL 1/2W R5504 1-247-807-31 CARBON 1/4W R5560 1-214-808-11 METAL 1/2W R5505 1-247-807-31 CARBON 1/4W...
  • Page 96 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5768 1-249-429-11 CARBON 1/4W MISCELLANEOUS R5769 1-216-073-91 RES-CHIP 1/10W R5770 1-216-073-91 RES-CHIP 1/10W 1-528-864-11 BATTERY, SOLAR R5771 1-216-097-11 RES-CHIP 100K 5% 1/10W £ 1-223-925-71 RESISTOR ASSY (HIGH-VOLTAGE) R5772 1-249-429-11 CARBON 1/4W 1-544-880-11 SPEAKER (13 CM) £...
  • Page 98 • User programmable Functional Check through Infrared • Fast and documented Test Mode setting of all Sony TV chassis Additional features such as Adjustments and Troubleshooting are available in chassis-dependent software modules. Please contact your local Sony Service organisation for the latest information.

This manual is also suitable for:

Kp-44px2u

Table of Contents