Brother DCP-9010CN Service Manual
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Brother DCP-9010CN Service Manual

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Table of Contents

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See also: User Manual

SERVICE MANUAL

MODEL: DCP-9010CN/MFC-9010CN
Read this manual thoroughly before maintenance work.
Keep this manual in a convenient place for quick and easy reference at all times.
July 2009
SM-FAX113
8CE203
(4)
Color FAX/MFC
MFC-9120CN/MFC-9125CN
MFC-9320CW/MFC-9325CW
Confidential

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Table of Contents
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Summary of Contents for Brother DCP-9010CN

  • Page 1: Service Manual

    Color FAX/MFC SERVICE MANUAL MODEL: DCP-9010CN/MFC-9010CN MFC-9120CN/MFC-9125CN MFC-9320CW/MFC-9325CW Read this manual thoroughly before maintenance work. Keep this manual in a convenient place for quick and easy reference at all times. July 2009 SM-FAX113 8CE203 Confidential...
  • Page 2 TRADEMARKS The Brother logo is a registered trademark of Brother Industries, Ltd. Apple and Macintosh are trademarks of Apple Inc., registered in the United States and other countries. PCL is either a trademark or a registered trademark of Hewlett-Packard Company in the United States and other countries.

  • Page 3: Required After Parts Replacement

    Function Center (hereinafter referred to as “the machine”). This information is vital to the service personnel to maintain the high printing quality and performance of the machine. This service manual covers the DCP-9010CN, MFC-9010CN/9120CN/9125CN/9320CW/ 9325CW machines. This manual consists of the following chapters:...
  • Page 4 Details of adjustments and updating of settings, which are required if the main PCB and some other parts have been replaced. This chapter also covers how to update the firmware. CHAPTER 7: SERVICE FUNCTIONS Describes the maintenance mode which is exclusively designed for the purpose of checking the settings and adjustments using the buttons on the control panel.
  • Page 5 REGULATION For Europe and Other Countries ■ Radio interference (220 to 240 volt model only) This machine follows EN55022 (CISPR Publication 22)/Class B. Before you use this product, make sure that you use the following interface cable. - A USB cable. The cable must not be more than 2 meters long.
  • Page 6 Important A shielded interface cable should be used to ensure compliance with the limits for a Class B digital device. Changes or modifications not expressly approved by Brother Industries, Ltd. could void the user’s authority to operate the equipment. ■ Industry Canada Compliance Statement (For Canada) This Class B digital apparatus complies with Canadian ICES-003.

  • Page 7: Safety Information

    SAFETY INFORMATION ■ Definitions of Warnings, Cautions, Notes and Memos The following conventions are used in this manual: Mark Contents Warnings tell you what to do to prevent possible personal injury. Electrical Hazard icons alert you to a possible electrical shock. Hot Surface icons warn you not to touch machine parts that are hot.
  • Page 8 ■ Safety Precautions Listed below are the various kinds of “WARNING” messages included in this manual. WARNING There are high voltage electrodes inside the machine. Before you clean the inside of the machine or replace parts, make sure that you have turned off the power switch and unplugged the machine from the AC power outlet.
  • Page 9 WARNING To prevent injuries, be careful not to put your hands on the edge of the machine under the document cover as shown in the illustration. To prevent injuries, be careful not to put your fingers in the areas shown in the illustrations. Confidential...
  • Page 10 WARNING DO NOT use flammable substances, any type of spray or any organic solvent/liquids contains alcohol or ammonia to clean the inside or outside of the machine. Doing this may cause a fire or electrical shock. If the machine becomes hot, blows smoke, or generates obscure odor, immediately turn off the power switch and unplug the machine from the AC power outlet.

  • Page 11: Specifications

    CHAPTER 1 SPECIFICATIONS Confidential...

  • Page 12: Table Of Contents

    CHAPTER 1 SPECIFICATIONS This chapter lists the specifications of each model, which enables you to make a comparison of different models. CONTENTS 1. COMPONENTS ..................1-1 2. SPECIFICATIONS LIST ................1-2 2.1 General ........................1-2 2.2 Network Connectivity ....................1-11 2.3 Service Information....................1-17 2.4 Consumables......................

  • Page 13: Components

    COMPONENTS ADF unit Document scanner unit Panel unit NCU PCB ASSY Joint cover sub ASSY LED head control PCB ASSY LED ASSY Back cover Top cover arm R Top cover arm L Side cover R ASSY Fuser cover Main fan ASSY Fuser unit Paper eject guide ASSY LV fan ASSY...

  • Page 14: Specifications List

    SPECIFICATIONS LIST General Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW Print method Electrophotographic LED printer (Single-pass) ® ® ® Resolution Windows Server 2008, Windows Vista , Windows Server ® 600 (main scanning) x 600 2003 x64 Edition, Windows XP Professional x64 Edition, ®...
  • Page 15 Model MFC9125CN MFC9325CW Print method Electrophotographic LED printer (Single-pass) ® ® ® Resolution Windows Server 2008, Windows Vista , Windows Server ® 600 (main scanning) x 600 2003 x64 Edition, Windows XP Professional x64 Edition, ® ® (sub scanning) dpi, 2,400 dpi Windows Server 2003, Windows XP Home Edition/...
  • Page 16 Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW Noise level Sound Printing: 53 dB (A) pressure Ready: 30 dB (A) Sound Printing: LWAd = 6.5 Bell (A) power Ready: LWAd = 4.8 Bell (A) Environment Temperature Operating: 10 to 32.5 °C (50 to 90.5 °F) Non operating: 0 to 40 °C (32 to 104 °F) Storage: -20 to 40 °C (-4 to 104 °F) Humidity...
  • Page 17 BR-Script 3 (PPD file for Mac OS X 10.3.9 or greater) Linux Linux printer driver for CUPS printing system (x86, x64 environment) Linux printer driver for LPD/LPRng printing system (x86, x64 environment) Download from http://solutions.brother.com/ <Viewer> Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW ®...
  • Page 18 XP (SP 2 or higher) or ® Windows 2000 (SP4 or higher) only <PC-Fax> Model MFC9125CN MFC9325CW ® Windows Send Yes (FaxShare Software by Brother) ® ® ® Receive Yes (for Windows Vista /Windows XP/ Windows 2007) ® Macintosh Send...

  • Page 19: Configuration Tool

    Linux Web Base Management <Direct Print feature> Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW Direct Print PDF version 1.7, JPEG, Exif+JPEG, (created by own printer driver), TIFF (scanned by Brother models), XPS version 1.0 Specifications are subject to change without notice. Confidential...
  • Page 20 Network Remote Setup Linux Web Base Management <Direct Print feature> Model MFC9125CN MFC9325CW Direct Print PDF version 1.7, JPEG, Exif+JPEG, PRN (created by own printer driver), TIFF (scanned by Brother models), XPS version 1.0 Specifications are subject to change without notice. Confidential...
  • Page 21 ® Internet Explorer 5.5 or greater. For WIA, 1,200 (main scanning) x 1,200 (sub scanning) resolution. Brother Scanner Utility enables to enhance up to 19,200 (main scanning) x 19,200 (sub scanning) dpi. Specifications are subject to change without notice. Confidential...
  • Page 22 Processor 1 GB 2 GB 10.6.x ® Internet Explorer 5.5 or greater. For WIA, 1200x1200 resolution. Brother Scanner Utility enables to enhance up to 19200 x 19200 dpi. ® ® PaperPort 11SE supports Microsoft SP2 or higher for Windows Specifications are subject to change without notice.

  • Page 23: Network Connectivity

    2000 Professional ® Mac OS X 10.3.9 or greater If you want to use the IPv6 protocol, visit http://solutions.brother.com/ for more information. BRAdmin Professional and Web BRAdmin are available as a download from http://solutions.brother.com/ Specifications are subject to change without notice.
  • Page 24 2008 R2 ® Mac OS X 10.4.11, 10.5.x, 10.6.x If you want to use the IPv6 protocol, visit http://solutions.brother.com/ for more information. BRAdmin Professional and Web BRAdmin are available as a download from http://solutions.brother.com/ Specifications are subject to change without notice.

  • Page 25: Wireless Network

    , Windows Server 2003, Windows XP and ® Windows 2000 TCP/IP printing ® Mac OS X 10.3.9 or greater printing If you want to use the IPv6 protocol, visit http://solutions.brother.com/ for more information. Specifications are subject to change without notice. 1-13 Confidential...
  • Page 26 XP Professional x64 Edition, Windows Server ® 2003, Windows XP Home Edition/Professional ® Edition, Windows 2000 Professional ® Mac OS X 10.3.9 or greater BRAdmin Professional and Web BRAdmin are available as a download from http://solutions.brother.com/ Specifications are subject to change without notice. 1-14 Confidential...
  • Page 27 XP, Windows ® and Windows Server 2008 R2 TCP/IP printing ® Mac OS X 10.4.11, 10.5.x, 10.6.x printing If you want to use the IPv6 protocol, visit http://solutions.brother.com/ for more information. Specifications are subject to change without notice. 1-15 Confidential...
  • Page 28 XP Home Edition/Professional ® ® Edition, Windows 7, Windows Server 2008 R2 ® Mac OS X 10.4.11, 10.5.x, 10.6.x BRAdmin Professional and Web BRAdmin are available as a download from http://solutions.brother.com/ Specifications are subject to change without notice. 1-16 Confidential...

  • Page 29: Service Information

    Service Information These are key service information to maintain the product. - Machine life: approximately 100,000 pages or 5 years - MTBF (Meantime between failure): 4,000 hours - MTTR (Meantime to repair): 30 minutes - Maximum monthly volume: 25,000 pages - Periodical maintenance parts: Part Approximate life...

  • Page 30: Consumables

    Consumables Model All models Toner cartridge Life expectancy: Black Standard : Approximately 2,200 pages/cartridge Black Starter : Approximately 1,000 pages/cartridge Yellow, Magenta, Cyan Standard : Approximately 1,400 pages/cartridge Yellow, Magenta, Cyan Starter : Approximately 1,000 pages/ cartridge * When printing A4/Letter-size paper in accordance with ISO/IEC 19798.

  • Page 31: Paper

    Paper 2.5.1 Paper handling Model All models Paper Input Standard tray 250 sheets Manual feed 1 sheet slot Option Up to 35 sheets Paper Face-down 100 sheets output Face-up 1 sheet (Straight paper path) Duplex Calculated with 80 g/m (20 lb) paper 2.5.2 Media specifications Model...

  • Page 32: Type And Size Of Paper

    2.5.3 Type and size of paper The printer loads paper from the installed paper tray or the manual feed slot. The names for the paper trays in the printer driver as follows: The name for the paper trays The name for the paper trays in the printer driver Paper tray Tray Manual feed slot...

  • Page 33: Printable Area

    Printable Area ■ PCL5C emulation When using PCL5C emulation, the edges of the paper that cannot be printed on are shown below. Portrait Physical page Printable area Logical page Physical page length Maximum logical page length Distance from edge of physical page to edge of logical page Note: Therefore, the machine can only print within the shaded area when you use a PCL driver.
  • Page 34 The table below shows the printable areas when printing on Portrait for each paper size. Size (mm) 215.9 279.4 203.2 279.4 6.35 4.23 Letter (inch) 0.25 0.17 (dots) 2,550 3,300 2,400 3,300 (mm) 215.9 355.6 203.2 355.6 6.35 4.23 Legal (inch) 0.25 0.17...
  • Page 35 Landscape Physical page Printable area Logical page Physical page length Maximum logical page length Distance from edge of physical page to edge of logical page Note: - “Logical page” shows the printable area for a PCL driver. - Therefore, the machine can only print within the shaded area when you use a PCL driver. Specifications are subject to change without notice.
  • Page 36 The table below shows the printable areas when printing on Landscape for each paper size. Size (mm) 279.4 215.9 269.2 215.9 5.08 4.23 Letter (inch) 10.6 0.17 (dots) 3,300 2,550 3,180 2,550 (mm) 355.6 215.9 345.4 215.9 5.08 4.23 Legal (inch) 13.6 0.17...
  • Page 37 ■ PS3/PCL6 (PCLXL) emulation When using PS3/PCL6 (PCLXL) emulation, the edges of the paper that cannot be printed on are shown below. Portrait Physical page Printable area Physical page length Maximum logical page length Note: This is equivalent to the printable area for a PS driver. Specifications are subject to change without notice.
  • Page 38 The table below shows the printable areas when printing on Portrait for each paper size. Size (mm) 215.9 279.4 207.4 270.9 4.23 4.23 Letter (inch) 8.17 10.67 0.17 0.17 (dots) 2,550 3,300 2,450 3,200 (mm) 215.9 355.6 207.4 347.1 4.23 4.23 Legal (inch)
  • Page 39 Landscape Physical page Printable area Physical page length Maximum logical page length Note: This is equivalent to the printable area for a PS driver. Specifications are subject to change without notice. 1-27 Confidential...
  • Page 40 The table below shows the printable areas when printing on Landscape for each paper size. Size (mm) 279.4 215.9 270.9 207.4 4.23 4.23 Letter (inch) 10.67 8.17 0.17 0.17 (dots) 3,300 2,550 3,200 2,450 (mm) 355.6 215.9 347.1 207.4 4.23 4.23 Legal (inch)

  • Page 41: Print Speeds With Various Settings

    Print Speeds with Various Settings Print speed is up to 18 ppm for A4 size and 19 ppm for Letter size when loading A4 or Letter size paper from the paper tray in the plain paper mode. Actual print speed varies depending on the media type or paper size as shown in the tables below: <A4/Letter size>...

  • Page 42: Telephone

    Telephone Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW Handset Chain dialing Automatic redial PBX feature USA: N/A Europe: Yes Speaker phone Hold/Mute key Music on hold Handset volume Speaker volume Yes (3 steps + OFF) Beeper volume Yes (3 steps + OFF) Ring volume Yes (3 steps + OFF) One-touch dial...
  • Page 43 Model MFC9125CN MFC9325CW Handset Chain dialing Automatic redial PBX feature Speaker phone Hold/Mute key Music on hold Handset volume Speaker volume Yes (3 steps + OFF) Beeper volume Yes (3 steps + OFF) Ring volume Yes (3 steps + OFF) One-touch dial 8 (4 x 2) locations Speed dialing...

  • Page 44: Fax

    Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW Modem speed 33,600 bps (Fax) Transmission speed Approximately 2 seconds (Brother#1 Std resolution, JBIG) ITU-T group Super G3 Coding method MH/MR/MMR/JBIG/JPEG Color FAX Sending Yes (Not available for saving the data into the Memory) Receiving...
  • Page 45 Approximately 2.5 seconds/ (Memory page (A4standard) transmission) Memory up to 500 pages (ITU-T Test transmission Chart#1, Standard Resolution, (ITU-T Chart) JBIG) up to 600 pages (Brother #1 Chart, Standard Resolution, JBIG) Error Re-Transmis- sion Broadcasting Yes (258 locations) Manual Yes (50 locations)
  • Page 46 Model MFC9125CN MFC9325CW Modem speed 33,600 bps (Fax) Transmission speed Approximately 2 seconds (Brother#1 Std resolution, JBIG) ITU-T group Super G3 Coding method MH/MR/MMR/JBIG/JPEG Color FAX Sending Yes (Not available for saving the data into the Memory) Receiving Yes (Not available for saving the data into the Memory)
  • Page 47 Approximately 2.5 seconds/page (A4standard) (Memory transmission) Memory up to 500 pages (ITU-T Test Chart#1, Standard Resolution, transmission JBIG) (ITU-T Chart) up to 600 pages (Brother #1 Chart, Standard Resolution, JBIG) Error Re-Transmis- sion Broadcasting Yes (258 locations) Manual Yes (50 locations)

  • Page 48: List/Report

    2.10 List/Report Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW Activity report/Journal report Yes (Up to 200) Transmission verification report Coverpage Yes (Super) Help list Call back message Caller ID list Tel Index list Numeric Alphabetic Memory status list System setup (User setting) list Model MFC9125CN...

  • Page 49: Copy

    2.11 Copy Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW Copy speed Monochrome Up to 16 cpm (A4 size) simplex Up to 17 cpm (Letter size) Color First copy Monochrome Less than 19 seconds out time Color Less than 24 seconds (from ready mode) Multi copy Stack...

  • Page 50: Scanner

    2.12 Scanner Model DCP9010CN MFC9010CN MFC9120CN MFC9320CW Color/Monochrome Color Resolution Maximum scanning 1,200 (main scanning) x 2,400 dpi (sub (Optical) scanning) Maximum scanning 1,200 (main scanning) x 600 dpi (sub scanning) Resolution (Interpolated) 19,200 (main scanning) x 19,200 (sub scanning) dpi Scanning Monochrome 2.35 (Letter)/2.49 (A4) seconds speed...
  • Page 51 Model MFC9125CN MFC9325CW Color/Monochrome Color Resolution Maximum scanning 1,200 (main scanning) x 2,400 dpi (sub (Optical) scanning) Maximum scanning 1,200 (main scanning) x 600 dpi (sub scanning) Resolution (Interpolated) 19,200 (main scanning) x 19,200 (sub scanning) dpi Scanning Monochrome 2.35 (Letter)/2.49 (A4) seconds speed Color 7.04 (Letter)/7.48 (A4) seconds...

  • Page 52: Usb Direct Interface

    1.0 Media drive Model MFC9125CN MFC9325CW PictBridge Direct print PDF version 1.7, JPEG, Exif+JPEG, PRN (created by own printer driver), TIFF (scanned by Brother model), XPS version 1.0 Media drive Specifications are subject to change without notice. 1-40 Confidential...

  • Page 53: Theory Of Operation

    CHAPTER 2 THEORY OF OPERATION Confidential...
  • Page 54 CHAPTER 2 THEORY OF OPERATION This chapter gives an overview of the printing mechanisms as well as the sensors, actuators and control electronics. It aids in understanding the basic principles of operation as well as locating defects for troubleshooting. CONTENTS 1.
  • Page 55 3.7 Location of Sensors ....................2-30 3.8 Adjustment of Color Registration ................2-34 3.8.1 Color registration error in sub/main scanning direction ........2-34 3.9 Adjustment of Color Density ..................2-34 Confidential...

  • Page 56: General Block Diagram

    GENERAL BLOCK DIAGRAM Video control system CIS unit Interface USB device or DIMM (USB direct) Digital camera ADF sensor 144 pin (USB direct interface model) Speaker Interface Internal (Wired LAN) Battery (FAX model) Interface (Wireless LAN module) Low-voltage (Wireless LAN model) power supply block Video control block Telephone...

  • Page 57: Electronics General Block Diagram

    ELECTRONICS GENERAL BLOCK DIAGRAM Develop drive motor Toner/New sensor PCB Paper feed motor Drum motor origin sensor PCB Belt drive motor Internal temperature thermistor Develop release motor Engine PCB Fuser/eject drive motor Drum drive motor Registration solenoid Pick-up solenoid Density sensor shutter solenoid LV fan High-voltage HVPS...

  • Page 58: Mechanics

    MECHANICS Cross-section Drawing ■ Printer part Exposure drum (M) Exit roller 2 Cleaner sponge Pinch roller 2 Exit roller Exposure drum (C) Exposure drum (Y) Exposure drum (K) Pinch roller Develop roller Paper eject guide Supply roller Back cover Registration rear actuator Paper eject rear actuator <Front>...
  • Page 59 ■ ADF part Separation roller shaft ASSY Ejection roller Separation pad Suction roller Separation roller Pressure roller Pressure roller Paper feed roller Pulley ASSY Pressure roller Document rear actuator CIS unit Document front sensor Document rear sensor Timing belt Document front actuator <Left side>...

  • Page 60: Scanner Mechanism

    Scanner Mechanism This mechanism consists of the document cover, the document scanner unit (scanner cover), and the automatic document feeder (ADF). The document scanner unit consists of a scanner top cover, CIS unit, CIS drive ASSY, and scanner base. Document cover ADF &...

  • Page 61: Document Scanner Unit

    3.2.1 Document scanner unit The document scanner unit is equipment which scans the paper using the CIS unit. This machine prints the scanning data (copy) or data is sent by fax (fax transmission). There are two kinds of scanning method of the document scanner unit. One is operation to scan with the document scanner unit, the paper is placed on the document glass, the CIS unit moves is the bottom of it, and it scans the paper, and other is operation to scan in connection with the ADF unit, scan the paper which has been sent over the immovable CIS unit.
  • Page 62 (5) Scanning operation (The CIS unit moves under the immovable document.) Open the document cover, place a sheet of the document (or opened book) onto the document glass, and close the document cover. Then, the machine starts scanning by the operation of the panel, and the CIS drive mechanism is started and the scanning operation is started.

  • Page 63: Adf Unit

    3.2.2 ADF unit The ADF unit is equipment which sends one document or the document for every plurality to the ADF scanning part of the document scanner unit, and performs continuous scanning. ■ Performance of the ADF - The number of maximum capacity: Up to 35 sheets - Maximum resolution: Up to 1,200 (main scanning) x 600 (sub scanning) dpi - Maximum scanning speed: 17 pages/minute (Letter size) 16 pages/minute (A4 size) (Simplex scanning)
  • Page 64 (4) Internal structure The automatic document feeder (ADF) consists of the separation roller shaft ASSY, paper feed roller, ejection roller, ADF motor, document rear sensor, document front sensor and ADF cover open sensor. For further details on the sensors, refer to “3.7 Location of Sensors”...

  • Page 65: Paper Feeding

    Paper Feeding Paper eject function (Refer to “3.3.4”) Manual feed slot path <Front> <Back side> Manual feed function (Refer to “3.3.5”) Paper pick-up function (Refer to “3.3.2”) Plate-up function Paper tray path (Refer to “3.3.1”) Fig. 2-9 Confidential 2-10...

  • Page 66: Plate-Up Function Of The Paper Tray

    3.3.1 Plate-up function of the paper tray The plate of the paper tray is pushed up by the force exerted by the motor not by springs so as to keep the pressure on the paper pick-up roller at a certain level and enhance the paper-feeding performance irrespective of the quantity of remaining papers in the tray.

  • Page 67: Paper Supply

    3.3.2 Paper supply When the paper pick-up solenoid is turned ON, the power of the paper feed motor rotates the paper pick-up roller, and it picks up a few sheets or one sheet of paper from the top of the sheets in the paper tray every time it is rotated and feeds it to the separation roller.

  • Page 68: Paper Registration

    3.3.3 Paper registration Passing of each sheet of paper which is separated by the separation roller is detected by the registration front actuator. Then, the paper is fed further for a certain time, and its front edge hits the stopped PF registration roller so that the paper skew is corrected. After such correction, the registration solenoid is turned OFF, the power of the paper feed motor rotates the PF registration roller, and the paper is fed to the belt unit.

  • Page 69: Paper Eject

    3.3.4 Paper eject Drive of the fuser/eject drive motor rotates the heat roller and pressure roller of the fuser unit, and toner on paper is fused as the paper is being fed. Paper moves along the paper eject guide and is ejected into the output tray from the exit roller 2 with its print side down. Exit roller 2 Paper eject guide Paper eject rear actuator...

  • Page 70: Paper Supply From Manual Feed Slot And Paper Eject From Back

    3.3.5 Paper supply from manual feed slot and paper eject from back When making print from the manual feed slot, set papers on it with the print side up. A sheet of paper which is inserted from the manual feed slot one by one presses the manual paper actuator, and consequently the actuator detects that there is a sheet of paper.

  • Page 71: Toner Cartridge

    Toner Cartridge 3.4.1 Type of toner cartridge This product has four types of toner cartridges, K (black), Y (yellow), M (magenta), and C (cyan), and each toner cartridge has starter toner cartridge and standard toner cartridge. The toner cartridges supplied with the product are starter toner cartridges, and the toner cartridges which are sold as consumable parts are standard toner cartridges.

  • Page 72: Method Of Detecting Toner Life

    3.4.3 Method of detecting toner life This product detects the life of the toner cartridges using the following two means. ■ Detection by the toner sensor This product has a function to detect the remaining toner by checking the level at which toner in a cartridge interrupts light using a transmissive light sensor.
  • Page 73 <Life of toner cartridge> The life of the toner cartridge varies according to the average number of print pages per job. (See the table below.) The number of printable pages is larger when making continuous prints in one job because deterioration of the develop roller is low. Relationship between average print page per 1 job and life of toner cartridges Average print page (page/job) Cartridge life (Standard-K)

  • Page 74: New Toner Detection

    3.4.5 New toner detection When a toner cartridge is replaced and a new toner cartridge is mounted, there is a need to reset the develop bias voltage value (refer to next page) to the initial value and to reset prohibition of the print operation by clearing the display of “Toner Low” or “Replace Toner.” The old and new toner cartridges can be identified using the new toner detection mechanism shown below.
  • Page 75 ■ Developing bias voltage Toner in use tends to have a low print density at the beginning of its use, but the density gradually becomes higher after a certain period of use if the bias voltage is kept at a certain level during development.

  • Page 76: Method Of Counting The Number Of Toner Replacements

    3.4.6 Method of counting the number of toner replacements This machine keeps the number of times that the toner cartridges are replaced and the page counters to learn the usage of the machine. These counters will not be deleted even if the power is turned OFF.

  • Page 77: Principle Of Color Overlapping

    Principle of Color Overlapping The human eye distinguishes one color from others by receiving light’s three primary colors (Red, Green, Blue). When monochrome lights are received, each color can be sensed. However, when two-color lights, red (R) and green (G), are received, they are recognized as “yellow”;...

  • Page 78: Basic Printing Principle

    Basic Printing Principle The printing process consists broadly of 6 processes: Charging, Exposure, Development, Transfer, Fusing and Cleaning. <Printing process> (1) Charging: The surface of the drum is electrically charged (Primary Charge). (2) Exposure: A printed image is formed on the surface of the drum by applying LED beam (Electrostatic Latent Image).

  • Page 79: Charging

    3.6.1 Charging The exposure drum needs to be evenly electrified to coat toner beautifully on the exposure drum. Ions are produced by supplying high-voltage power to the corona wire. The flow of the ion charge is controlled by the constant voltage of the grid approximately 700 V and electrified the exposure drum surface evenly.

  • Page 80: Exposure

    3.6.2 Exposure Exposure is conducted by LED (Light Emitting Diode) arrays. Four LED arrays for K, Y, M and C are mounted as an LED ASSY on the top cover unit of the main unit. These four LED arrays do not emit different colors corresponding to toner colors, and they are the same parts in terms of structure.

  • Page 81: Development

    3.6.3 Development Toner is attracted to the latent-image area on the exposure drum where surface potential is lowered due to exposure. By controlling the developing bias voltage supplied to the develop roller, the amount of toner taken to the exposure drum is adjusted to keep printing density constant. 400 V (Changes depending on use condition) LED beam...

  • Page 82: Transfer

    3.6.4 Transfer By applying a minus charge to the transfer roller of the belt unit, the toner adhered to the exposure drum is transferred to paper which is traveling on the feed belt. Exposure drum (K) Exposure drum (Y) Exposure drum (M) Exposure drum (C) Belt unit Feed belt...

  • Page 83: Fusing

    3.6.5 Fusing The toner transferred on to the paper passes between the heat roller and the pressure roller in the fuser unit and are fused by heat and pressure. The main CPU detects surface temperature of the heat roller using the thermistor and turns ON/OFF the halogen heater lamp to keep the temperature constant.

  • Page 84: Toner Cleaning

    3.6.6 Toner cleaning <Flow of toner cleaning> (1) Toner remaining on the exposure drum which has not completely been transferred on to the paper is pulled onto the drum cleaner with a lower potential and the drum is cleaned. (2) After the above step, the potential of the drum cleaner is raised during printing, and such attracted toner is returned to the exposure drum again.
  • Page 85 Location of Sensors Name of sensor Type Position Function Paper eject rear Photosensor On the eject rear sensor The paper eject rear sensor PCB ASSY in the paper actuator detects that eject guide ASSY the paper passes through the fuser unit to check that no paper jam occurs between the heat roller and exit...
  • Page 86 Name of sensor Type Position Function Belt thermistor Thermistor Registration sensor Detects temperature holder ASSY in the product (at the center). Drum motor origin Photosensor On the drum motor Detects the phase of sensor origin sensor PCB ASSY the drum motor. in the side frame L Fuser/eject drive Photosensor...
  • Page 87 ■ Location of sensors Registration mark sensor L Belt thermistor Registration mark sensor R Density sensor Eject gear cover Waste toner sensor holder Registration rear sensor Fuser/eject drive motor sensor Registration front sensor Registration front/rear Registration sensor sensor PCB ASSY holder ASSY Manual sensor Waste toner sensor...
  • Page 88 Fuser center thermistor Fuser side thermistor Fuser unit <Front> Fig. 2-32 Document front sensor ADF cover open sensor ADF unit Document rear sensor ADF sensor PCB ASSY Document scanner unit <Front> Fig. 2-33 2-33 Confidential...

  • Page 89: Adjustment Of Color Registration

    Adjustment of Color Registration In this device, the drum and develop unit are prepared for K, Y, M, and C respectively. Four color images are combined into one image, and therefore color registration error might occur. Auto color registration error correction control is to calculate the color registration error amount and adjust the exposure timing as a means to prevent color registration error.
  • Page 90 CHAPTER 3 ERROR INDICATION AND TROUBLESHOOTING Confidential...
  • Page 91 CHAPTER 3 ERROR INDICATION AND TROUBLESHOOTING This chapter details error messages and codes which the incorporated self-diagnostic function of the machine will display if any error or malfunction occurs. If any error message appears, refer to this chapter to find which parts should be checked or replaced. The latter half of this chapter provides sample problems which could occur in the main sections of the machine and related troubleshooting procedures.
  • Page 92 7.1 Definition of Error Codes on the Communications List ..........3-88 8. TROUBLESHOOTING OF THE CONTROL PANEL COVER ASSY..3-94 8.1 Nothing is Displayed on the LCD................3-94 8.2 The control panel cover ASSY does not Work............3-95 9. TROUBLESHOOTING OF FAX FUNCTIONS .........3-96 9.1 FAX can't Send it.

  • Page 93: Introduction

    INTRODUCTION Troubleshooting is the countermeasure procedures that the service personnel should follow if an error or malfunction occurs with the machine. It is impossible to anticipate all of the possible troubles which may occur in future and determine the troubleshooting procedures, so this chapter covers some sample troubles.

  • Page 94: Components

    Components ADF unit Document scanner unit Panel unit NCU PCB ASSY Joint cover sub ASSY LED head control PCB ASSY LED ASSY Back cover Top cover arm R Top cover arm L Side cover R ASSY Fuser cover Main fan ASSY Fuser unit Paper eject guide ASSY LV fan ASSY...

  • Page 95: Initial Check

    Initial Check Check the following items before attempting to repair the machine. ■ Operating environment (1) Put your machine on a flat, stable surface such as a desk that is free of vibration and shocks. (2) Use the machine in a well-ventilated room; use the machine within the following ranges of temperature and humidity: temperature between 10 °C and 32.5 °C (50 °F to 90.5 °F) , and the relative humidity is maintained between 20 % and 80 %.
  • Page 96 ■ Others (1) Condensation When the machine is moved from a cold place into a warm room, condensation may occur inside the machine, causing various problems as listed below. - Condensation on the optical surfaces such as the LED array may cause the print image to be light.

  • Page 97: Error Indications

    ERROR INDICATIONS This machine includes a self-diagnosis function. If the machine does not work normally it judges that an error has occurred, and indicates the corresponding error message on the LCD, which in turn helps the service men to quickly find out the problem. Error Codes Error Refer...
  • Page 98 Error Refer Error Refer Problem Problem codes codes Drum life end (C) 3-23 Machine cooling down inside 3-32 Drum life end soon (K) 3-24 Fuser unit error (The center thermistor 3-26 detects rapid temperature rising.) Drum life end soon (Y) 3-24 Drum life end soon (M) 3-24...
  • Page 99 Error Refer Error Refer Problem Problem codes codes 3-39 Identification failure for a new toner 3-46 Detection of incorrect registration sensor cartridge (C) measurement value when implementing adjustment of color registration from the Pressure engagement/disengagement 3-47 control panel cover ASSY failure of toner cartridge 3-31 Insufficient memory...

  • Page 100: Error Messages

    Error Messages The error messages displayed on the LCD of the product and their description and measure are shown in the table below. Description/Measure Error message Refer to: Access Error The USB device was removed while data was 3-48 (USB direct interface processing.
  • Page 101 Description/Measure Error message Refer to: Jam XXX Carefully pull out the jammed paper from the area shown 3-37 in the message. 3-38 3-58 Low Temperature Increase room temperature to allow the machine to operate. Manual Feed Put the same size of paper in the manual feed slot as is 3-41 shown on the LCD.
  • Page 102 Description/Measure Error message Refer to: Replace PF Kit1 It is time to replace the paper feeding kit. Replace the 3-24 paper feeding kit. Scan Unable XX The machine has a mechanical problem. 3-43 3-45 Short paper Open the back cover (back-output tray) to let the printed 3-27 paper out on the back-output tray and then press Start/ Black button.

  • Page 103: Error Cause And Remedy

    Error Cause and Remedy Check the User Check items first. If an error cannot be resolved, follow the procedures in numerical order in the Step field. ■ Error code 10 Color registration adjustment failure (Error, which cannot be recorded, occurs.) Step Cause Remedy...
  • Page 104 ■ Error code13 An error, which cannot be recorded, occurs while correction of developing bias is performed. <User Check> - Replace the belt unit with a new one. Step Cause Remedy Registration mark L PCB ASSY Replace the registration sensor holder failure ASSY.
  • Page 105 ■ Error code 16 An error, which cannot be recorded, occurs while auto color registration is performed. <User Check> - Replace the belt unit with a new one. Step Cause Remedy Registration mark L PCB ASSY Replace the registration sensor holder failure ASSY.
  • Page 106 ■ Error code 1A Print Unable 1A Turn the power switch off and open the top cover, wait 30 minutes, and then turn it on again. Dew condensation might have occurred in the machine. (The temperature/humidity sensor on the high voltage control PCB detects sudden environmental change.) / High-voltage power supply PCB error <User Check>...
  • Page 107 ■ Error code 20 (K), 21 (Y), 22 (M), 23 (C) Print Unable 20 Turn the power off and then back on again. Print Unable 21 Turn the power off and then back on again. Print Unable 22 Turn the power off and then back on again. Print Unable 23 Turn the power off and then back on again.

  • Page 108: Error Code 25

    ■ Error code 25 Print Unable 25 Turn the power off and then back on again. Develop drive motor error (Incorrect synchronized signal of the develop drive motor) Error code 26 Print Unable 26 Turn the power off and then back on again. Belt drive motor error Error code 28 Print Unable 28...
  • Page 109 ■ Error code 2A Print Unable 2A Turn the power off and then back on again. Develop release motor error Step Cause Remedy Harness connection failure of Check the harness connection of the develop release motor develop release motor and reconnect it. Develop release motor failure Replace the develop release motor ASSY.
  • Page 110 ■ Error code 31 Print Unable 31 Turn the power off and then back on again. Density sensor error (Incorrect measurement value of the density sensor) Error code 32 Print Unable 32 Turn the power off and then back on again. Density sensor shutter performance malfunction <User Check>...
  • Page 111 ■ Error code 33 Print Unable 33 Turn the power off and then back on again. Right color registration sensor error (Incorrect reading value of the color registration sensor (Right)) Error code 34 Print Unable 34 Turn the power off and then back on again. Left color registration sensor error (Incorrect reading value of the color registration sensor (Left)) <User Check>...
  • Page 112 ■ Error code 36 Print Unable 36 Turn the power off and then back on again. Error occurs while the high-voltage power supply PCB is in ready state. Error code 40 Print Unable 40 Turn the power off and then back on again. Error occurs while the high-voltage power supply PCB is in operation * After the error code 36 is displayed for 5 seconds, the power of the main unit is forcibly turned off, and it takes 10 minutes to recover.
  • Page 113 ■ Error code 38 Print Unable 38 Turn the power off and then back on again. External temperature sensor error Error code 39 Print Unable 39 Turn the power off and then back on again. External humidity sensor error Step Cause Remedy HVPS control PCB failure...
  • Page 114 ■ Error code 42 Print Unable 42 Turn the power off and then back on again. HVPS control PCB transfer error Step Cause Remedy Harness connection failure of Check the harness connection between high-voltage power supply PCB the high-voltage power supply PCB ASSY ASSY and HVPS control PCB ASSY, and reconnect it.
  • Page 115 ■ Error code 44 (K), 45 (Y), 46 (M), 47 (C) No Toner Open the Top Cover, then install Toner Cartridge. Black (K) No Toner Open the Top Cover, then install Toner Cartridge. Yellow (Y) No Toner Open the Top Cover, then install Toner Cartridge. Magenta (M) No Toner Open the Top Cover, then install Toner Cartridge.
  • Page 116 ■ Error code 4C (K), 4D (Y), 4E (M), 4F (C) Drum End Soon (K) Drum End Soon (Y) Drum End Soon (M) Drum End Soon (C) The drum unit will reach the end of life soon. (The drum counter value reaches 90 % of life.) * When all four colors reach 90 % of the life at the same time.
  • Page 117 ■ Error code 56 Cover is Open Close the Fuser Cover which can be found behind the Back Cover of the machine. Fuser cover opened (Eject front sensor sticking at ON) <User Check> - Check if the fuser cover is closed correctly. Step Cause Remedy...
  • Page 118 Error code 6D Print Unable 6D Turn the power off and then back on again. Fuser unit error (The center thermistor detects lower temperature than the specified value.) Error code 6F Print Unable 6F Turn the power off and then back on again. Fuser unit error (The center or side thermistors detect extremely high temperature.) Error code 76 Print Unable 76...
  • Page 119 ■ Error code 5B Short paper Open the Back Cover and then press Start. Paper of which size is not supported is used. (Paper of less than 148 mm length is fed.) <User Check> - Open the back cover and remove the paper. ■...
  • Page 120 ■ Error code 5F WT Box End Soon The waste toner box near full. (The waste toner sensor detects the always ON state.) Note: The same message appears in the case of the error code F2. <User Check> - Prepare a new waste toner box. Step Cause Remedy...
  • Page 121 ■ Error code 60 (C), 61 (M), 62 (Y), 63 (K) Replace Toner Open the Top Cover, replace Toner Cartridge. Cyan (C). Replace Toner Open the Top Cover, replace Toner Cartridge. Magenta (M). Replace Toner Open the Top Cover, replace Toner Cartridge. Yellow (Y). Replace Toner Open the Top Cover, replace Toner Cartridge.
  • Page 122 ■ Error code 64 (C), 65 (M), 66 (Y), 67 (K) Toner Low (#) * Any of K, Y, M, or C, which refer to colors, is indicated in #. Toner cartridge will reach the end of life soon. (The counter value of the develop roller reaches 90 % of life, or the toner sensor detects toner near empty.) <User Check>...
  • Page 123 ■ Error code 73 Print Unable 73 Turn the power off and then back on again. Recording ASIC read/write error Step Cause Remedy Harness connection failure of Check the harness connection between LED head control PCB ASSY the main PCB ASSY and LED head control PCB ASSY, and reconnect them.
  • Page 124 ■ Error code 75 Cooling Down Cooling down the inside of the machine to protect it. The machine indicates “Cooling Down” in one of the conditions below. - The temperature inside the machine is high. - Both ends of the heat roller are heated extraordinarily. - The paper media is replaced.
  • Page 125 ■ Electrodes location of the drum unit and toner cartridge * Black only Fig. 3-3 ■ Electrodes location of the belt unit Fig. 3-4 3-33 Confidential...
  • Page 126 ■ Electrodes location of waste toner box Fig. 3-5 ■ Electrodes location of main body Fig. 3-6 < > How to clean the electrodes Turn off the power switch. Unplug the machine from the AC power outlet, and leave the machine for a few minutes.
  • Page 127 ■ Error code 7F Size mismatch Fax received. Set correct paper size in menu. Fax paper setting mismatch (The setting paper becomes besides the A4/Letter/Legal/Folio) Error code 80 Size mismatch Reload correct paper. Fax paper size is incorrect (The paper is smaller 10 mm than the Letter size in Fax List/Report) <User Check>...
  • Page 128 ■ Error code 81 Calibrate Calibration failed. See Troubleshooting chapter in User’s Guide. Incorrect density sensor measurement value when implementing adjustment of color density from the control panel cover ASSY. Error code 82 Calibrate Calibration failed. Press Start, and try again. Density patch measurement is not completed normally when implementing adjustment of color density from the control panel cover ASSY.
  • Page 129 ■ Error code 84 Jam Rear Open the Back Cover and remove the jammed paper, then press Start. Paper jam at the back of the machine inside (The eject front sensor sticks at ON after the registration rear actuator is turned OFF.) Error code 88 Jam Inside Open the Top Cover, pull out all 4 Drum Units completely and remove the...
  • Page 130 ■ Error code 8A Jam Tray 1 Remove the jammed paper from Tray 1, then press Start. Paper jam in the paper tray (The registration front sensor sticks at ON.) <User Check> - Check if the paper is jammed in the paper tray. If jammed, remove it. - Adjust the paper guide corresponding to the paper size.
  • Page 131 ■ Error code 8E Registration Registration failed. Press Start, and try again. Error in the adjustment of color registration result when implementing it from the control panel cover ASSY. Error code 8F Registration Registration failed. See Troubleshooting chapter in User’s Guide. Detection of abnormal value of registration sensor sensitivity when implementing adjustment of color registration from the control panel cover ASSY Error code 9D...
  • Page 132 ■ Error code 94 No Paper Load <size> paper, then press Start. - No paper in paper tray (The registration front actuator is not turned ON after a certain period of time has passed.) - Paper tray is not installed into the machine. <User Check>...
  • Page 133 ■ Error code 9A Manual Feed Load <size> Paper. No paper in manual feed slot (The manual paper actuator is not turned ON.) Drum Cleaning Insert the blank paper into the Manual feed slot. No paper is inserted on the manual feed slot when drum cleaning is executed. (The manual paper actuator is not turned ON.) <User Check>...
  • Page 134 ■ Error code A1 Cover is Open Close the Top Cover. Top cover opened (The top cover open switch sticks at OFF.) <User Check> - Close the top cover. Step Cause Remedy Harness connection failure of top Check the harness connection of the top cover switch ASSY cover switch ASSY and reconnect it.
  • Page 135 ■ Error code A4 Cover is Open Close the ADF cover, then press Stop Key. The ADF cover open sensor is OFF. <User Check> - Close the ADF cover. Step Cause Remedy ADF cover open sensor actuator Correct catching of the ADF cover open catching on some position.
  • Page 136 ■ Error code A7 Scan Unable A7 See Troubleshooting and routine maintenance chapter in User’s Guide. Scanning color parameter file failure Error code A8 Scan Unable A8 See Troubleshooting and routine maintenance chapter in User’s Guide. Scanning color parameter error for recording the image Step Cause Remedy...
  • Page 137 ■ Error code B0 Scanner Error The harness of the CIS unit is inserted incompletely. * This error is indicated on the LCD in the maintenance mode. Step Cause Remedy Incomplete insertion of the Reconnect the harness for the CIS unit harness of the CIS unit correctly.
  • Page 138 Error code BB Scanner Error White level data error * This error is indicated on the LCD in the maintenance mode. Error code BD Scanner Error Black level data error * This error is indicated on the LCD in the maintenance mode. Step Cause Remedy...
  • Page 139 ■ Error code C6 Toner Error One or more Toner Cartridges are not detected. Pull out and reinsert all 4 Toner Cartridges. Pressure engagement/disengagement failure of toner cartridge (Develop release sensor output error) Step Cause Remedy Harness connection failure of Check the harness connection of the develop release motor develop release motor and reconnect it.
  • Page 140 ■ Error code C9 DIMM Error Make sure that the DIMM is inserted correctly. DIMM error <User Check> - Check if the DIMM is installed correctly. - Replace the DIMM with a new one. ■ Error code CA Unusable Device Remove the Device.
  • Page 141 ■ Error code CB No Belt Unit Open the Top Cover, pull out all 4 Drum Units completely and install the Belt Unit. Belt unit is not installed into the machine. (The density sensor detects that the belt unit is not installed.) <User Check>...
  • Page 142 ■ Error code CF Replace WT Box Replace the Waste Toner Box. Refer to the User’s Guide for instructions. Waste toner box full (500 pages are printed after the waste toner sensor sticks at ON.) Note: The same message appears in the case of the error code F4. <User Check>...
  • Page 143 ■ Error code E0 Print Unable E0 Turn the power off and then back on again. Program error <User Check> - Turn the power off and on. ■ Error code E1 Print Unable E1 Turn off and on. Program error <User Check>...
  • Page 144 ■ Error code E9 Print Unable E9 Turn the power off and then back on again. Maintenance monitor error (The engine software detects an incorrect setting value.) Step Cause Remedy Harness connection failure of Check the harness connection between engine PCB ASSY the main PCB ASSY and engine PCB ASSY, and reconnect it.
  • Page 145 ■ Error code EE Print Unable EE Turn the power off and then back on again. Unavailability of communication after connecting to the wireless LAN PCB is detected < > User Check - Relocate the printer because there is a possibility that large noise is generated in the environment where the printer is installed.
  • Page 146 ■ Error code F4 Replace WT Box Replace the Waste Toner Box. Refer to the User's Guide for instructions. Waste toner box full. (Overcurrent flows to the cleaning roller due to the end of life of the cleaning roller.) Note: The same message appears in the case of the error code CF.
  • Page 147 ■ Error code FA (K), FB (C), FC (M), FD (Y) No Toner Open the Top Cover, then install Toner Cartridge. Black (K) No Toner Open the Top Cover, then install Toner Cartridge. Cyan (C) No Toner Open the Top Cover, then install Toner Cartridge. Magenta (M) No Toner Open the Top Cover, then install Toner Cartridge.
  • Page 148 ■ Error code FE Detection of incorrect measurement value of density sensor sensitivity calibration <User Check> - Check if the 4-color drum units are properly installed in the product. Step Cause Remedy Belt unit failure Replace the belt unit. Harness connection failure of Check the harness connection of the registration mark L PCB ASSY registration mark L PCB ASSY and...

  • Page 149: Paper Feeding Problems

    PAPER FEEDING PROBLEMS Problems related to paper feeding are end user recoverable if following the User Check items. If the same problem occurs again, follow each procedure in the order of the number described in the Step column in the tables below. No Feeding <User Check>...

  • Page 150: Double Feeding

    Double Feeding <User Check> - Check if the paper is loaded into the paper tray correctly. - Turn over the stack of paper in the paper tray, or try rotating the paper 180° in the paper tray. - Check if the thickness of the paper is 60 to 105 g/m - Set out papers and reload them into the paper tray.

  • Page 151: Dirt On Paper

    ■ Paper jam in the back cover and paper eject section Step Cause Check Remedy Result Foreign object Is there a foreign object Remove the foreign around fuser unit around the fuser unit? object. Paper eject rear Does the paper rear Replace the paper eject actuator top failure eject actuator top move...

  • Page 152: Wrinkles On Paper

    Wrinkles on Paper <User Check> - Check if the paper is loaded into the paper tray correctly. - Turn over the stack of paper in the paper tray, or try rotating the paper 180 ° in the paper tray. - Check if the thickness of the paper is 60 to 105 g/m Step Cause Check...

  • Page 153: Print Image Defect From Pc/Usb/Fax Reception Troubleshooting

    PRINT IMAGE DEFECT FROM PC/USB/FAX RECEPTION TROUBLESHOOTING Image Defect Examples Light on the whole page One color is light Faulty registration Dark All one color Image distortion Poor fixing Completely blank Vertical streaks Vertical streaks in a light background Dirt on the back of paper Vertical streaks in a dark background Horizontal stripes White vertical streaks on one color image...

  • Page 154: Pitch Indicated In Roller Image

    Pitch Indicated in Roller Image Image defects which occur periodically may be caused by a failure of the roller. By referring to the table below, specify the cause based on the pitch indicated in the image of each roller. Parts name The pitch which appears in the image Develop roller 31 mm...

  • Page 155: One Color Is Light

    ■ One color is light <User Check> - Open and close the top cover and make print again. - Check the machine’s environment. High temperature and high humidity or low temperature and low humidity conditions can cause this problem. - Replace the toner cartridge or drum unit with a new one. - Adjust the color density from the control panel cover ASSY.

  • Page 156: Faulty Registration

    Step Cause Check Remedy Result HVPS control PCB Is the problem solved Replace the HVPS failure after replacing the control PCB ASSY. HVPS control PCB ASSY? High-voltage power Is the problem solved Replace the supply PCB failure after replacing the high-voltage power high-voltage power supply PCB ASSY.
  • Page 157 ■ Dark <User Check> - Check the machine’s environment. High temperature and high humidity or low temperature and low humidity conditions can cause this problem. - Clean the corona wire. - Replace the toner cartridge or drum unit with a new one. - Adjust the color density from the control panel cover ASSY.

  • Page 158: Poor Fixing

    ■ Poor fixing <User Check> - Open and close the top cover and make print again. - Adjust the color density from the control panel cover ASSY. - Check the machine’s environment. High temperature and high humidity or low temperature and low humidity conditions can cause this problem. - Replace the belt unit with a new one.

  • Page 159: Image Distortion

    ■ Completely blank <User Check> - Replace the belt unit with a new one. - Replace the toner cartridge or drum unit with a new one. Step Cause Check Remedy Result Developing bias Are the electrodes on the Clean both electrodes. voltage conduction drum unit and machine (Refer to...

  • Page 160: All One Color

    ■ All one color Memo: You can check this image defect with the function code 71. (Refer to “1.4.21 Color test pattern (Function code 71)” in Chapter Step Cause Check Remedy Result Corona wire Are the electrodes on Clean both electrodes. failure the drum unit of the (Refer to...
  • Page 161 ■ Dirt on the back of paper <User Check> - Replace the waste toner box with a new one. - Replace the belt unit with a new one. Step Cause Check Remedy Result Fuser unit dirty Is the pressure roller Print approximate 10 dirty? pages.

  • Page 162: Vertical Streaks

    ■ Vertical streaks <User Check> - This problem may occur with noise which is caused by dirt on the corona wire in the drum unit. In this case, clean the corona wire. - Replace the drum unit with a new one. - Replace the toner cartridge with a new one.
  • Page 163 ■ Vertical streaks in a light background <User Check> - Clean the inside of the machine and the corona wire in the drum unit. - Clean the LED array with a soft lint-free cloth. - Replace the toner cartridge with a new one. - Replace the drum unit with a new one.

  • Page 164: Horizontal Stripes

    ■ Horizontal stripes <User Check> - Clean the inside of the machine and the corona wire in the drum unit. - Replace the drum unit with a new one. Step Cause Check Remedy Result Dirt on the charged Are the electrodes on Clean both electrodes.
  • Page 165 ■ White vertical streaks on one color image <User Check> - Check if there is no dust in the gap between the toner cartridge and drum frame. - Clean the relevant color LED array on which color loss occurs with a soft lint-free cloth. - Replace the toner cartridge with a new one.

  • Page 166: Faint Print

    ■ White horizontal stripes on one color image <User Check> - The problem may disappear by itself. Try printing multiple pages to clear this problem especially if the machine has not been used for a long time. - Replace the toner cartridge with a new one. - The drum unit may be damaged.
  • Page 167 ■ White spots on one color image <User Check> - Toner may be empty. Replace the toner cartridge with a new one. - If the same problem occurs after printing a few pages, the adhesive of the label or the like, paper powder or dirt may be attached on the surface of the exposure drum.
  • Page 168 Note: If there is any problem in the print quality, be sure to clean the drum unit in accordance with “Drum cleaning function of product” provided below. If the problem still persists, be sure to clean the drum unit manually in accordance with “Drum unit cleaning”...
  • Page 169 Note: - Make sure that the paper is straight and in the correct position on the manual feed slot. If it is not, the paper may not be fed properly, resulting in a skewed printout or a paper jam. - Do not put more than one piece of paper in the manual feed slot at any one time, as it may cause a jam.
  • Page 170 <Drum unit cleaning> (1) Pull the drum unit out of the machine and take all the toner cartridges out of the drum unit. Note: We recommend that you place the drum unit on a clean, flat surface with a piece of disposable paper underneath it in case you accidentally spill or scatter toner.
  • Page 171 ■ One color spots or dirt <User Check> - Damp (wet) paper might be used. Try to changing to freshly unopened paper. - Toner may be empty. Replace the toner cartridge with a new one. - If the same problem occurs after printing a few pages, the adhesive of a label or the like, paper powder or dirt may be attached on the surface of the exposure drum.

  • Page 172: One Color Band

    ■ One color band <User Check> - Clean the inside of the machine and the corona wire in the drum unit. If the same problem occurs after cleaning, replace the drum unit with a new one. - The paper tray ground terminal provided in the machine body may be dirty. Clean the contact with a dry cloth.

  • Page 173: Horizontal Lines

    ■ Horizontal lines <User Check> - The paper tray ground terminal provided in the machine body may be dirty. Clean the contact with a dry cloth. - Replace the drum unit with a new one. - Replace the toner cartridge with a new one. Step Cause Check...

  • Page 174: Color Misregistration

    ■ Ghost <User Check> - Check the machine’s environment, conditions such as high humidity may cause this situation to occur. - Check that the appropriate media type is selected in the printer driver. - Replace the drum unit with a new one. Step Cause Check...
  • Page 175 ■ Fogging <User Check> - Replace the toner cartridge with a new one. - Replace the drum unit with a new one. - Do not use acid paper. Step Cause Check Remedy Result Toner/new Is the toner sensor Replace the toner/new sensor PCB failure performed normally by sensor PCB ASSY.
  • Page 176 ■ Unstable color density <User Check> - Make a print on a different type of paper. - Replace the belt unit with a new one. - Replace the drum unit with a new one. - Replace the waste toner box with a new one. - Replace the toner cartridge with a new one.

  • Page 177: Hollow Print

    ■ Hollow print <User Check> - Select “Improve Toner Fixing” in the printer driver, or select “Thicker Paper” in Paper Type. - Check the machine’s environment, conditions such as high humidity and low humidity may cause this situation to occur. - Make a print on a different type of paper.

  • Page 178: Software Setting Problems

    Machine For Macintosh, has the Verify the product ID. connection product ID been (Hexadecimal) verified? Product ID: DCP-9010CN: 0220 MFC-9010CN: 021E MFC-9120CN: 021D MFC-9125CN: 029Eh MFC-9320CW: 021C MFC-9325CW: 029Fh USB direct interface Is the problem solved Replace the USB direct...

  • Page 179: Network Problems

    NETWORK PROBLEMS Cannot Make a Print through Network Connection <User Check> - Check the descriptions in the network user’s guide. - Restore the settings at factory shipment. (Refer to User's guide) Step Cause Check Remedy Result Mismatch of MAC Is the problem solved Obtain the MAC address (Ethernet after obtaining the...

  • Page 180: Troubleshooting Of The Communications Errors

    TROUBLESHOOTING OF THE COMMUNICATIONS ERRORS If a communications error occurs, the machine (1) Gives the alarm (intermittent bleep) for approximately four seconds. (2) Indicates the appropriate error message on the LCD. (3) Prints the transmission report during fax transmission. Definition of Error Codes on the Communications List (1) Calling Code 1 Code 2...
  • Page 181 (2) Command reception Code 1 Code 2 Cause Unable to detect a flag field. Carrier was OFF for 200 ms or longer. Abort detected (“1” in succession for 7 bits or more). Overrun detected. A frame for 3 seconds or more received. CRC error in answerback.
  • Page 182 (4) Instructions received from the remote terminal [checking the NSC, DTC, NSS, and DCS] Code 1 Code 2 Cause Illegal coding system requested. Illegal recording width requested. ECM requested although not allowed. Polled while not ready. No document to send when polled. Nation code or manufacturer code not correct.
  • Page 183 (8) TCF transmission/reception Code 1 Code 2 Cause Fallback impossible. (9) Signal isolation Code 1 Code 2 Cause Unable to detect video signals and commands within 6 seconds after CFR is transmitted. Received PPS containing invalid page count or block count. (10) Video signal reception Code 1 Code 2...
  • Page 184 (11) General communications-related Code 1 Code 2 Cause Unable to receive the next-page data. Unable to receive polling even during turn-around transmission due to call reservation. PC interface error. Communication canceled by pressing the Stop/Exit button before establishment of FAX communication*. Communication canceled by pressing the Stop/Exit button after establishment of FAX communication*.
  • Page 185 (13) Maintenance mode Code 1 Code 2 Cause Failed to detect 1300 Hz signal in burn-in operation. Failed to detect PB signals in burn-in operation. (14) Equipment error Code 1 Code 2 Cause Equipment error (For X X, refer to “2.1 Error Codes”...

  • Page 186: Troubleshooting Of The Control Panel Cover Assy

    TROUBLESHOOTING OF THE CONTROL PANEL COVER ASSY Nothing is Displayed on the LCD. <User Check> - Verify if the power switch is turned off. Step Cause Check Remedy Result Connection Are the main PCB and Reconnect the between main PCB panel PCB connected connector properly.

  • Page 187: The Control Panel Cover Assy Does Not Work

    The control panel cover ASSY does not Work. <User Check> - Check whether the function lock is not set. Step Cause Check Remedy Result Key sticking Is there a key on the Clean up the control panel stuck? panel cover ASSY, or remove the burrs from control panel cover ASSY and panel keys.

  • Page 188: Troubleshooting Of Fax Functions

    TROUBLESHOOTING OF FAX FUNCTIONS FAX can't Send it. <User Check> - Verify that the telephone cord is securely inserted into the right socket. Step Cause Check Remedy Result Dialing mode Does a dialing signal Check the dialing mode setting (PB or DP) come out setting at customer's normally in each mode? again.

  • Page 189: Speed Dialing And One-Touch Dialing Can't Be Used

    Speed Dialing and One-touch Dialing can't be Used. <User Check> - Check that the Speed Dialing and One-touch Dialing are properly registered. Step Cause Check Remedy Result Speed dialing Can a fax transmission Replace the main PCB keys or one-touch be made using the ASSY.

  • Page 190: No Bell Ring

    No Bell Ring. Step Cause Check Remedy Result Ring delay Ring delay is set to “0”. Change the ring delay settings to another value. Ring volume Ring volume is set to Change the ring volume “OFF”. setting to another value. Connection Are the main PCB and Reconnect the...

  • Page 191: Dialing Function Does Not Switch Between "Tone" And "Pulse

    Dialing Function does not Switch between “Tone” and “Pulse.” Step Cause Check Remedy Result Connection Are the main PCB and Reconnect the between main NCU PCB connected connector properly. PCB and NCU PCB properly? NCU PCB Is the problem solved Replace the NCU PCB after replacing the NCU ASSY.

  • Page 192: Document Feeding Problems

    10. DOCUMENT FEEDING PROBLEMS Problems related to document feeding are end user recoverable if following the User Check items. If the same problem occurs again, follow each procedure in the order of the number described in the Step column in the tables below. 10.1 No Feeding <User Check>...

  • Page 193: Paper Jam

    10.3 Paper Jam ■ Paper jam in the ADF cover <User Check> - Check if the document is jammed in the insertion part. Step Cause Check Remedy Result Foreign object Is there a foreign object Remove the foreign inside the area inside the area around object.

  • Page 194: Wrinkles

    10.4 Wrinkles <User Check> - Check if the document is loaded into the ADF correctly. - Check whether the document guide matches the document size. - Check whether the document does not curl. Step Cause Check Remedy Result Separation roller Is the separation roller Replace the roller worn out...

  • Page 195: Scanning Image Defect Troubleshooting

    11. SCANNING IMAGE DEFECT TROUBLESHOOTING 11.1 Image Defect Examples Light Faulty registration Dark Completely blank Vertical streaks White vertical streaks Fig. 3-18 11.2 Troubleshooting Image Defect Image defect related problems are end user recoverable if following the User Check items. If the same problem occurs, follow each procedure in the order of the number described in the Step column in the tables below.
  • Page 196 ■ Faulty registration (1) ADF Step Cause Check Remedy Result Fine adjustment Is the problem solved Perform the fine of scan start by performing the fine adjustment of scan start position adjustment of scan start position. misalignment position. (Function code (Function code Document rear Does the document rear...
  • Page 197 ■ Completely blank Step Cause Check Remedy Result White level data Is the problem solved by Perform the acquisition malfunction performing the of white level data. acquisition of white level (Function code data. (Function code CIS unit failure Is the problem solved Replace the document after replacing the scanner unit.

  • Page 198: Others Problems

    12. OTHERS PROBLEMS 12.1 The Machine is not Turned on, or the LCD Indication does not Appear. Step Cause Check Remedy Result Harness Is the harness of the Reconnect the panel connection failure panel PCB ASSY PCB ASSY harness. of panel PCB connected correctly? ASSY Harness...

  • Page 199: The Fan Does Not Work

    12.2 The Fan does not Work. Step Cause Check Remedy Result Harness Is the harness of the Reconnect the harness connection failure appropriate fan of the appropriate fan of the appropriate connected correctly? correctly. Failure of the Is the problem solved Replace the appropriate appropriate fan after replacing the...

  • Page 200: The New Toner Is Not Detected

    12.4 The New Toner is not Detected. Step Cause Remedy New toner actuator not operating Make sure correct movement of the smoothly or catching. new toner actuator of the appropriate color. Main PCB failure Replace the main PCB ASSY. Toner/new sensor PCB failure Replace the toner/new sensor PCB ASSY of the appropriate color.

  • Page 201: Periodical Maintenance

    CHAPTER 4 PERIODICAL MAINTENANCE Confidential...
  • Page 202 CHAPTER 4 PERIODICAL MAINTENANCE This chapter details consumable parts and periodical maintenance parts. This chapter also covers procedures for disassembling and assembling periodical maintenance parts. CONTENTS 1. SAFETY PRECAUTIONS ................4-1 2. CONSUMABLE PARTS ................4-1 3. PERIODICAL MAINTENANCE PARTS .............4-3 3.1 Periodical Maintenance Parts ..................4-3 3.2 Procedures to Replace Periodical Maintenance Parts ..........

  • Page 203: Safety Precautions

    SAFETY PRECAUTIONS To avoid creating secondary problems by mishandling, follow the warnings below during maintenance work. WARNING - Always turn off the power switch and unplug the power cord from the power outlet before accessing any parts inside the machine. - When opening the joint cover or back cover to access any parts inside the machine, never touch the shaded parts shown in the following figures.
  • Page 204 ■ Life of drum unit < How to calculate the drum unit life > The drum unit life is based on the “drum counter” or the “number of drum rotations”. The drum counter is based on the total printed pages on each drum unit. This total printed pages should be reset every time you replace the drum unit with a new one.

  • Page 205: Periodical Maintenance Parts

    PERIODICAL MAINTENANCE PARTS Periodical Maintenance Parts Periodical maintenance parts are the parts to be replaced periodically to maintain product quality. These parts would affect the product quality if they loose their functionality even if they do not appear to be damaged or there is no change in their appearance. The periodical maintenance parts listed in the table below should be replaced according to the service life.

  • Page 206: Procedures To Replace Periodical Maintenance Parts

    Procedures to Replace Periodical Maintenance Parts ■ Preparation Prior to proceeding with the disassembly procedure, (1) Unplug - the AC cord, - the modular jack of the telephone line, - the USB cable, if connected, - the LAN cable, if connected, - the USB cable for PictBridge or USB flash memory drive, if connected, and - the modular jack of the external telephone set if connected.

  • Page 207: Fuser Unit

    3.2.1 Fuser unit <Uninstalling procedure> (1) Open the Back cover. Back cover <Back side> Fig. 4-1 (2) Release the Hook and remove the Back cover stopper L and R from the Main body. Main body Hook Back cover stopper L Back cover Back cover stopper R <Back side>...
  • Page 208 (3) Remove the Bush of the Back cover from the Shaft at the right side of the Main body. Bush Main body Shaft <Right side> Shaft Back cover Bush <Back side> Fig. 4-3 (4) Remove the Back cover from the Shaft at the left of the Main body. Main body <Left side>...
  • Page 209 (5) Release the Fuser cover lock lever L and R, and open the Fuser cover. Fuser cover lock lever L Fuser cover lock lever R Fuser cover lock lever L Fuser cover <Back side> Fuser cover lock lever R Fig. 4-5 (6) Take out the Shaft at the left side of the Fuser cover from the Notch on the Bush of the Side frame L.
  • Page 210 (8) Remove the Taptite bind B M3x12 screw, and then remove the Fuser cover L from the Fuser unit. Fuser cover L Taptite bind B M3x12 Fuser unit <Back side> Fig. 4-7 (9) Remove the Taptite bind B M3x12 screw, and then remove the Fuser cover R from the Fuser unit.
  • Page 211 (10) Disconnect the two Connectors (CN1, CN3) from the Eject front sensor PCB ASSY. Connector Eject front sensor PCB ASSY Connector <Back side> Fig. 4-9 (11) Disconnect the two Electrode terminals from the Fuser unit. Electrode terminal (small) Electrode terminal (large) Fuser unit <Back side>...
  • Page 212 (12) Remove the two Taptite pan B M4x14 screws, and then remove the Fuser unit from the Main body while holding the “A.” Main body Taptite pan B M4x14 “A” Pressure roller ASSY Fuser unit Taptite pan B M4x14 <Back side> Fig.

  • Page 213: Installing Procedure

    <Installing procedure> (1) Assemble the Fuser unit while holding the “A”, and then secure it with the two Taptite pan B M4x14 screws. Main body Taptite pan B M4x14 “A” Pressure roller ASSY Fuser unit <Back side> Taptite pan B M4x14 Fig.
  • Page 214 (2) Connect the two Electrode terminals into the Fuser unit. Electrode terminal (small) Electrode terminal (large) Fuser unit <Back side> Fig. 4-15 (3) Connect the two connectors (CN1, CN3) into the Eject front sensor PCB ASSY. Connector Eject front sensor PCB ASSY Connector <Back side>...
  • Page 215 (4) Assemble the Fuser cover R to the Fuser unit with the Taptite bind B M3x12 screw. Note: Do not pinch the harness from the low-voltage power supply PCB ASSY to the Fuser unit. Fuser cover R Taptite bind B M3x12 Fuser unit <Back side>...
  • Page 216 (6) Assemble the Shaft at the right side of the Fuser cover to the Bush of the LVPS cover. (7) Assemble the Shaft at the left side of the Fuser cover to the Notch on the bush of the Side frame L.
  • Page 217 (9) Assemble the Back cover to the Shaft at the left side of the Main body. Main body Shaft <Left side> Back cover Fig. 4-21 (10) Assemble the Bush of the Back cover to the Shaft at the right side of the Main body. Bush Main body Shaft...
  • Page 218 (11) Assemble the Back cover stopper L and Back cover stopper R to the Main body. Main body Hook Back cover stopper L Back cover <Back side> Back cover stopper R Fig. 4-23 (12) Close the Back cover. Back cover <Back side>...

  • Page 219: Paper Feeding Kit

    3.2.2 Paper feeding kit <Uninstalling procedure> (1) Release the two Hooks of the Separation pad ASSY from the Paper tray. (2) Release the two Pins to remove the Separation pad ASSY from Paper tray. Hook Separation pad ASSY Hook Paper tray Fig.
  • Page 220 (4) Push the Lift arm to the back and remove “B” of the Roller holder ASSY from “A” of the Lift arm, and the Roller holder ASSY rotates in the direction of the arrow 4b. “A” Roller holder ASSY “B” Paper feed unit Lift arm “B”...
  • Page 221 <Installing procedure> (1) Align the Shaft of the Roller holder ASSY to the Hole of the Paper feed unit and insert it into the Hole. Paper feed unit Paper feed unit Roller holder ASSY Shaft Hole Fig. 4-29 (2) Slide the Roller holder ASSY in the direction of the arrow 2a and 2b in this order, and fit the “B”...
  • Page 222 (3) Turn the Roller holder ASSY in the direction of the arrow 3a and insert the “D” of the Roller holder ASSY into the “C” of the Lift arm. “C” Roller holder ASSY “D” Paper feed unit Lift arm “D” Roller holder ASSY “C”...
  • Page 223 (5) Put the two Pins of the Separation pad ASSY into the Paper tray. Note: Apply grease to the Separation pad ASSY before mounting the Paper tray. (Refer to “4. LUBRICATUION” in Chapter Separation pad ASSY Paper tray Fig. 4-33 (6) Set the Pad spring in a way that the “E”...

  • Page 224: Disassembly And Assembly

    CHAPTER 5 DISASSEMBLY AND ASSEMBLY Confidential...
  • Page 225 CHAPTER 5 DISASSEMBLY AND ASSEMBLY This chapter describes procedures for disassembling and assembling the machine with relates notes. The provided disassembly order flow enables you to take in the quickest way to get an involved part at a glance. At the start of disassembling, you can check the disassembly order flow which guides you through a shortcut to get to the part.
  • Page 226 8.17 Upper Document Chute ASSY ................5-64 8.18 Separation Rubber ASSY ..................5-65 8.19 Paper Feed Roller ASSY ..................5-66 8.20 Ejection Roller ASSY ....................5-67 8.21 ADF Sensor PCB ASSY ..................5-68 8.22 Drive Frame ASSY ....................5-71 8.23 Paper Stack Lever ....................5-75 8.24 Document Hold ASSY ....................
  • Page 227 8.56 Main PCB Insulation Sheet/Engine Insulation Sheet..........5-139 8.57 Main PCB Shield Plate ..................5-140 8.58 Engine Shield Plate ....................5-141 8.59 Registration Mark Relay PCB ASSY ..............5-142 8.60 Drum Develop Drive Unit ..................5-143 8.61 Develop Drive Motor ..................... 5-148 8.62 Paper Feed Motor ASSY ..................

  • Page 228: Safety Precautions

    SAFETY PRECAUTIONS To avoid creating secondary problems by mishandling, follow the warnings and precautions below during maintenance work. WARNING Some parts inside the machine are extremely hot immediately after the machine is used. When opening the joint cover or back cover to access any parts inside the machine, never touch the shaded parts shown in the following figures.

  • Page 229: Packing

    PACKING Carton option 3 Quick Setup guide Printed bag ASSY Carton option Drum/Toner ASSY (Y) Carton option 2 AC cord bag ASSY Carton option 3 Polystyrene pad R Drum/Toner ASSY (M), (C) Polystyrene pad L Machine Drum/Toner ASSY (K) Polystyrene pad base Carton Confidential...

  • Page 230: Screw Torque List

    SCREW TORQUE LIST Note: For verifying the shape of each screw, refer to “APPENDIX 4 SCREW CATALOGUE”. Tightening torque Location of screw Screw type Q'ty · · m (kgf Cord hook Taptite cup B M3x8 0.50±0.10 (5±1) Fuser cover L Taptite bind B M3x12 0.60±0.10 (6±1) Fuser cover R...
  • Page 231 Tightening torque Location of screw Screw type Q'ty · · m (kgf USB direct interface relay PCB Taptite bind B M3x8 0.40±0.05 (4±0.5) ASSY or panel ground plate 2 FG harness Taptite bind B M3x8 0.40±0.05 (4±0.5) USB holder Taptite bind B M3x8 0.40±0.05 (4±0.5) Front cover Taptite bind B M4x12...
  • Page 232 Tightening torque Location of screw Screw type Q'ty · · m (kgf PF registration solenoid Taptite bind B M3x10 0.55±0.10 (5.5±1) Pick-up solenoid Taptite bind B M3x10 0.55±0.10 (5.5±1) Pick-up solenoid lever Fuser/Eject drive motor Taptite bind B M4x12 0.90±0.10 (9±1) Taptite cup S M3x6 SR 0.80±0.10 (8±1) Eject gear cover...

  • Page 233: Lubrication

    LUBRICATION The kind of the lubricating oil Lubrication point Quantity of lubrication (Maker name) MOLYKOTE PG-661 (W) Belt drive gear 2 mm dia. ball (Dow Corning) LED ASSY 1 mm dia. ball FLOIL BG-MU (Kanto Kasei) Belt drive gear 2 mm dia. ball MOLYKOTE EM-D110 Separation pad ASSY 2 mm dia.
  • Page 234 Paper tray 2 places (one for each to the right and left) EM2: MOLYKOTE EM-D110 (2 mm dia. ball) 1 place LED ASSY PG1: MOLYKOTE PG-661 (W) (1 mm dia. ball) Confidential...

  • Page 235: Overview Of Gears

    OVERVIEW OF GEARS When ordering spare parts, please refer to Parts reference list. ■ Develop drive <Development view> Drum develop drive unit Side frame L <Left side> <Layout view> Develop drive plate ASSY Drum develop drive unit <Name of gears> LU5128 Idle gear 100 LU5126...
  • Page 236 ■ Drum develop drive <Development view> Drum develop drive unit <Layout view> Drum develop drive unit <Name of gears> LU5139 Drum drive gear ASSY LU5136 Coupling idle gear 35 LU5132 Develop coupling gear LU6157 Drum drive gear 60 LU5136 Coupling idle gear 35 LU5132 Develop coupling gear LU6158...
  • Page 237 ■ Cleaner PF <Development view> Side frame L <Left side> <Layout view> * Outside of side frame L <Name of gears> LU5108 Gear 70 LU5744 Registration differential gear LU5110 Idle gear 25 R LU5097 Gear 32/21 LU5110 Idle gear 25 R LU5100 Gear 26-51 LU5112...
  • Page 238 ■ PF drive <Development view> Side frame L <Front> <Layout view> * Inside of side frame L <Name of gears> LR0910 Hook spring LU5089 Planetary clutch ASSY LU5093 LM hook B LR0910 Hook spring LU5094 LM hook C LU5105 Worm Z33 LU5095 P/P gear 26 sector LU5106...

  • Page 239: Harness Routing

    HARNESS ROUTING Joint Cover Sub ASSY Joint cover sub ASSY Sub frame ASSY LED head control Hook PCB ASSY LED main FFC film Front Side frame L Side frame L LED head control PCB ASSY Slit Front Front Main PCB ASSY 5-12 Confidential...
  • Page 240 Registration Front/Rear Sensor PCB ASSY Side frame R Registration front/rear Front sensor PCB ASSY Paper feed unit Hook Hole HVPS control PCB ASSY Manual Sensor PCB ASSY Side frame R Front Registration front/rear sensor PCB ASSY Hook Hole Slit Hook Hole Front chute ASSY Hook...
  • Page 241 PF Registration Solenoid, Pick-up Solenoid Pick-up solenoid Cleaner PF gear cover PF registration solenoid Hook Front Side frame L Hook Hook Front Side frame L PF line holder Hook Hook Hook Engine PCB ASSY PF line holder Cleaner PF gear cover Hook 5-14 Confidential...
  • Page 242 Belt Drive ASSY Engine insulation sheet Belt drive ASSY Hook Engine PCB ASSY Front Side frame L Engine insulation sheet Hook Develop Release Motor ASSY PF line holder Hook Side frame L Develop release motor ASSY Hook Front Hook Hook Engine PCB ASSY PF line holder 5-15...
  • Page 243 Drum Motor Origin Sensor PCB ASSY Drum motor origin sensor PCB ASSY Hook Side frame L Engine insulation sheet Hook Engine PCB ASSY Core Engine insulation sheet Front Hole Fuser/Eject Drive Motor, Fuser/Eject Drive Motor Sensor PCB ASSY Fuser/eject drive motor Eject gear cover Engine insulation sheet sensor PCB ASSY...
  • Page 244 Toner/New Sensor PCB ASSY Hook Toner/New sensor PCB ASSY Guide Line holder M Engine PCB ASSY Hook Hook Hook Hook Line holder M Line holder M Engine PCB ASSY Side frame L Front Paper Feed Motor ASSY, Drum Drive Motor Hook Drum drive motor PF line holder...
  • Page 245 Eject Rear Sensor PCB ASSY Slit Slit Hook Hook Eject rear sensor PCB ASSY Eject rear sensor PCB ASSY Lower air duct Hook Hole Side frame L Paper eject guide Hole Main PCB ASSY Front Side frame R Front Eject Front Sensor PCB ASSY Side frame L Main PCB ASSY Front...
  • Page 246 Waste Toner Sensor Hook Waste toner sensor holder Waste toner sensor Waste toner sensor Side frame R Side frame R Wire cover 2 Front Front Hole Side frame R HVPS control PCB ASSY Hook 5-19 Confidential...

  • Page 247: Toner Led Pcb Assy

    Main Fan ASSY, LV Fan ASSY Front Side frame R Main fan ASSY Hook Hook Hook LV fan ASSY High-voltage power supply PCB ASSY Develop Release Sensor PCB ASSY, Top Cover Open Switch, Toner LED PCB ASSY Top cover open switch Toner LED PCB ASSY Hook Hook...
  • Page 248 ASSY Registration Sensor Holder Hole Side frame L Front Hook Registration sensor holder ASSY Hole Side frame L Hole Hook Registration mark relay PCB ASSY Front 5-21 Confidential...

  • Page 249: Back Cover Sensor

    Low-voltage Power Supply PCB ASSY Hook Eject gear cover Front Side frame L Main PCB ASSY Front Side frame L Engine PCB Hook ASSY Hole Engine insulation LVPS cover sheet Hole Low-voltage power supply PCB ASSY Back Cover Sensor Side frame L A view <A view>...
  • Page 250 NCU Shield TC harness cover 2 Hook Joint cover sub ASSY Front NCU shield Side frame L Hook Hole Side frame R Hook A view NCU harness holder <A view> Front NCU harness holder Side frame R Front Hook Main PCB shield plate Hook Hook...
  • Page 251 ADF Unit A view ADF motor ADF unit Hook ADF sensor PCB ASSY Hole Document scanner unit <A view> ADF unit ADF motor Hook Hole Hook ADF sensor PCB ASSY TC harness cover 2 Joint cover sub ASSY Hook Main PCB shield plate Side frame L Front 5-24...
  • Page 252 Document Scanner Unit Document scanner unit Hole Hole Hook Joint cover sub ASSY Side frame L TC harness cover 2 Joint cover sub ASSY Slit Hook Main PCB ASSY Main PCB harness film 1 Main PCB shield plate Core CIS harness Main PCB hold plate harness film 1...

  • Page 253: Panel Unit

    Panel Unit Panel unit Document scanner unit Panel PCB ASSY Hole Joint cover sub ASSY Hook TC harness cover 2 Hook Main PCB ASSY Front Side frame L 5-26 Confidential...
  • Page 254 Front Cover Top ASSY (USB Direct Interface Relay PCB ASSY) Front cover Hook top ASSY Core Hook Side frame L Main PCB ASSY Front cover Hook top ASSY Main shield cover plate ASSY Hook A view USB direct Front interface relay PCB ASSY <A view>...
  • Page 255 Front Cover Top ASSY (Wireless LAN PCB ASSY, Speaker Unit) Hook Hook Speaker unit Front cover top ASSY Side frame L Hook Hook Front cover Main PCB top ASSY ASSY Hook Panel harness protective sheet Hook Wireless LAN PCB ASSY Hook Core Hook...
  • Page 256 HVPS Control PCB ASSY Side frame R Hook A view Main PCB ASSY Hook Hook Hook Engine PCB ASSY Front Front cover top ASSY Side frame L <A view> Hook Main PCB ASSY Side frame L Side frame R Hook Hook HVPS control PCB ASSY...

  • Page 257: Disassembly Flow

    DISASSEMBLY FLOW Disassembly / Re-Assembly (second) 5s/5s 10s/10s 10s/10s 5s/5s 15s/30s 5s/10s Separation Pad Roller Holder Paper Tray Paper Stopper EXT Cap Cord Hook ASSY ASSY 8.22 8.34 15s/15s 30s/30s Document Stopper FB Lock Lever L/R 8.33 15s/15s Top Dress Cover L/R 8.35 10s/15s...
  • Page 258 Disassembly / Re-Assembly (second) 8.10 15s/15s Side Cover R ASSY 8.12 15s/20s ADF Unit 8.44 8.12 8.13 8.73 8.74 8.30 25s/30s 10s/10s 15s/15s 35s/35s 35s/35s 15s/15s Hinge R/ Air Filter Holder Paper Eject Rear Joint Cover Sub NCU PCB ASSY Hinge ASSY L Hinge R Support/ ASSY/...

  • Page 259: Disassembly Procedure

    DISASSEMBLY PROCEDURE ■ Preparation Prior to proceeding with the disassembly procedure, (1) Unplug - the AC cord, - the modular jack of the telephone line, - the USB cable, if connected, - the LAN cable, if connected, - the USB cable for PictBridge or USB flash memory drive, if connected, and - the modular jack of the external telephone set if connected.

  • Page 260: Cord Hook

    Cord Hook (1) Remove the two Taptite cup B M3x8 screws, and then remove the two Cord hook from the Document scanner unit. Document scanner unit Taptite cup B M3x8 Cord hook Taptite cup B M3x8 Cord hook <Back side> Fig.

  • Page 261: Ext Cap

    EXT Cap (1) Remove the EXT cap from the Document scanner unit. Document scanner unit EXT cap <Back side> Fig. 5-2 5-34 Confidential...

  • Page 262: Roller Holder Assy

    Roller Holder ASSY (1) Push the Lift arm to the back and remove “B” of the Roller holder ASSY from “A” of the Lift arm, and the Roller holder ASSY rotates in the direction of the arrow 1b. “A” Roller holder ASSY “B”...
  • Page 263 Assembling Note: When assembling the Roller holder ASSY onto the Paper feed unit, make sure to align the Shaft of the Roller holder ASSY with the Hole of the Paper feed unit, and then insert it into the Hole. Paper feed unit Paper feed unit Roller holder ASSY Shaft...

  • Page 264: Separation Pad Assy

    Separation Pad ASSY (1) Release the two Hooks of the Separation pad ASSY from the Paper tray. (2) Release the two Pins to remove the Separation pad ASSY from the Paper tray. Hook Separation pad ASSY Hook Paper tray Pad spring Fig.
  • Page 265 Assembling Note: Make sure to assemble the Separation pad ASSY in a way that the “A” of the Separation pad ASSY fits into the “B” of the Pad spring. “A” Separation pad ASSY “B” Pad spring Fig. 5-8 5-38 Confidential...

  • Page 266: Back Cover/Back Cover Stopper L/R

    Back Cover/Back Cover Stopper L/R (1) Open the Back cover. Back cover <Back side> Fig. 5-9 (2) Release the Hook to remove the Back cover stopper L and R from the Main body. Main body Hook Back cover stopper L Back cover Back cover stopper R <Back side>...
  • Page 267 (3) Remove the Bush of the Back cover from the Shaft at the right side of the Main body. Bush Main body Shaft <Right side> Shaft Back cover <Back side> Bush Fig. 5-11 (4) Remove the Back cover from the Shaft at the left side of the Main body. Main body <Left side>...
  • Page 268 (5) Remove the Back cover stopper L and R from the Back cover. Back cover stopper L (Black) Back cover Back cover stopper Back cover Back cover stopper R (White) Fig. 5-13 5-41 Confidential...

  • Page 269: Fuser Cover

    Fuser Cover (1) Release of the Fuser cover lock lever L and R and open the Fuser cover. Fuser cover lock lever L Fuser cover lock lever R Fuser cover lock lever L Fuser cover <Back side> Fuser cover lock lever R Fig.

  • Page 270: Paper Eject Front Actuator

    Paper Eject Front Actuator (1) Release the Hook and slide the Paper eject front actuator in the direction of arrows 1a and 1b in this order. Paper eject front actuator <Left side> Fuser cover Hook Fig. 5-16 (2) Align the “A” and “B” of the Paper eject front actuator with the “C” and “D” of the Fuser cover respectively, and remove the Paper eject front actuator.
  • Page 271 (3) Remove the Paper eject front actuator spring from the Paper eject front actuator. Paper eject front actuator Paper eject front actuator spring Fig. 5-18 Assembling Note: - When assembling the Paper eject front actuator, assemble the Paper eject front actuator spring as shown in the figure below.

  • Page 272: Fuser Unit

    Fuser Unit (1) Remove the Taptite bind B M3x12 screw, and then remove the Fuser cover L from the Fuser unit. Fuser cover L Taptite bind B M3x12 Fuser unit <Back side> Fig. 5-20 (2) Remove the Taptite bind B M3x12 screw, and then remove the Fuser cover R from the Fuser unit.
  • Page 273 (3) Disconnect the two Connectors (CN1, CN3) from the Eject front sensor PCB ASSY. Connector Eject front sensor PCB ASSY Connector <Back side> Fig. 5-22 (4) Disconnect the two Electrode terminals from the Fuser unit. Electrode terminal (small) Electrode terminal (large) Fuser unit <Back side>...
  • Page 274 (5) Remove the two Taptite pan B M4x14 screws, and then remove the Fuser unit from the Main body as holding the “A”. Main body Taptite pan B M4x14 “A” Pressure roller ASSY Fuser unit Taptite pan B M4x14 <Back side> Fig.
  • Page 275 Assembling Note: The Fuser unit for replacement is transported while the pressure roller is held lightly to prevent deformation of the pressure roller. When assembling the Fuser unit, make sure to assemble the Fuser unit to the product first, and then remove the Spacer in the direction of the arrow from the Fuser unit.

  • Page 276: Side Cover L Assy/Access Cover

    Side Cover L ASSY/Access Cover (1) Open the Joint cover sub ASSY as pushing up the TC release lever. Joint cover sub ASSY TC release lever Fig. 5-27 5-49 Confidential...
  • Page 277 (2) Remove the two Taptite bind B M4x12 screws from the Side cover L ASSY. (3) Release the two Hooks and two Bosses on the upper side and four Hooks on the bottom, and then remove the Side cover L ASSY from the Main body. Taptite bind B M4x12 Boss Hook...
  • Page 278 Assembling Note: - When assembling the Side cover L ASSY onto the Main body, make sure to push the three Hooks of the Front cover into the three “A” of the Side cover L ASSY. - If the scotch tape to fix the NCU harness is peeled off when assembling the Side cover L ASSY, make sure to re-affix the tape before assembling the side cover L ASSY.

  • Page 279: Side Cover R Assy

    8.10 Side Cover R ASSY (1) Remove the two Taptite bind B M4x12 screws from the Side cover R ASSY. (2) Release the two Hooks and two Bosses on the upper side and four Hooks on the bottom, and then remove the Side cover R ASSY from the Main body. Boss Taptite bind B M4x12 Boss...
  • Page 280 Assembling Note: When assembling the Side cover R ASSY onto the Main body, make sure to push the three Hooks of the Front cover into the three “A” of the Side cover R ASSY. Front cover “A” Hook Side cover R ASSY <Right side>...

  • Page 281: Pull Arm L/Pull Arm R/Pull Arm Spring

    8.11 Pull Arm L/Pull Arm R/Pull Arm Spring (1) Remove the Taptite cup S M3x6 SR screw, and then remove the CIS harness hold plate. Main shield cover plate ASSY Taptite cup S M3x6 SR CIS harness hold plate Hook <Left side>...
  • Page 282 (3) Remove the three Taptite cup S M3x6 SR screws, and then remove the USB direct interface FG harness ASSY and Main shield cover plate ASSY. Hook Main body Hook Taptite cup S M3x6 SR Main shield cover plate ASSY USB direct interface FG harness ASSY <Left side>...
  • Page 283 (6) Release the FB lock lever L and FB lock lever R and open the Document scanner unit. Document scanner unit Joint cover sub ASSY B view FB lock lever R FB lock lever L A view <A view> <B view> Fig.
  • Page 284 (8) Remove the Pull arm L, Pull arm spring ADF L, Pull arm R and Pull arm spring ADF R from the Pull arm guide. Pull arm spring ADF R Pull arm R Pull arm L Hook Pull arm guide Pull arm spring ADF L Hook Pull arm guide...

  • Page 285: Hinge Assy L

    8.12 Hinge ASSY L (1) Remove the Document scanner unit from the Joint cover sub ASSY. Document scanner unit Document scanner unit Joint cover sub ASSY Shaft part of joint cover sub ASSY Joint cover sub ASSY Fig. 5-39 Harness routing: Refer to “...
  • Page 286 (3) Open the ADF unit and lift it slightly, insert the Ferrite core of the ADF harness unit into the hole of the Document scanner unit, and remove the ADF unit. ADF unit Hole ADF harness unit Document scanner unit Ferrite core Fig.

  • Page 287: Hinge R/Hinge R Support/Hinge Base

    8.13 Hinge R/Hinge R Support/Hinge Base (1) Remove the Taptite cup B M3x10 screw, and then remove the Hinge R support from the Hinge R, and remove the Hinge R from the Hinge base. Hinge R support Hinge R Taptite cup B M3x10 ADF unit Hinge base Fig.

  • Page 288: Adf Cover Assy

    8.14 ADF Cover ASSY (1) Place the ADF unit the right way up. (2) Release the two Pins on both sides of the ADF cover ASSY to remove it while the ADF cover ASSY being opened. ADF cover ASSY 2a 2a ADF unit Fig.

  • Page 289: Gear Cover

    8.15 Gear Cover (1) Release the Ratch and Hook of the Gear cover from the bottom side of the ADF unit to remove it. Gear cover Ratch Hook ADF unit * The positions of Hook and Ratch viewed from the bottom side of the ADF unit. ADF unit Ratch Hook...

  • Page 290: Separation Roller Shaft Assy

    8.16 Separation Roller Shaft ASSY (1) Release the Rib from the ADF unit to remove the Separation roller shaft ASSY and Separation roller bush. Separation roller shaft ASSY Separation roller bush ADF unit Fig. 5-47 5-63 Confidential...

  • Page 291: Upper Document Chute Assy

    8.17 Upper Document Chute ASSY (1) Remove the four Taptite cup B M3x10 screws from the Upper document chute ASSY. (2) Release the five Hooks to remove the Upper document chute ASSY. Taptite cup B M3x10 Taptite cup B M3x10 Hook Upper document chute ASSY Hook...

  • Page 292: Separation Rubber Assy

    8.18 Separation Rubber ASSY (1) Remove the Separation rubber ASSY from the Upper document chute ASSY. “A” Separation rubber ASSY “A” ADF plate spring “A” Hook Upper document chute ASSY Hook Fig. 5-49 5-65 Confidential...

  • Page 293: Paper Feed Roller Assy

    8.19 Paper Feed Roller ASSY (1) Release the two Hooks to remove the Paper feed roller bush from the Paper feed roller ASSY. (2) Remove the Paper feed roller ASSY from the Lower document chute ASSY. Paper feed roller ASSY Hook Paper feed roller bush...

  • Page 294: Ejection Roller Assy

    8.20 Ejection Roller ASSY (1) Release the two Hooks A to remove the Ejection roller ASSY from the Lower document chute ASSY. Ejection roller ASSY Hook A Hook A Ejection roller bush Lower document chute ASSY Fig. 5-51 (2) Release the two Hooks B to remove the Ejection roller bush from the Ejection roller ASSY. Ejection roller ASSY Hook B Ejection roller bush...

  • Page 295: Adf Sensor Pcb Assy

    8.21 ADF Sensor PCB ASSY (1) Release the Hook to remove the Actuator F from the Lower document chute ASSY. Actuator F Hook Lower document chute ASSY Fig. 5-52 (2) Release the Hook to remove the Actuator R from the Lower document chute ASSY. Actuator R Lower document chute ASSY Hook...
  • Page 296 (3) Release the two Hooks of the Lower document chute ASSY pressing the ADF sensor PCB ASSY. Hook Lower document chute ASSY ADF sensor PCB ASSY Fig. 5-54 (4) Turn the Shutter part of the Actuator ADF cover to the direction shown in the figure below and remove it.
  • Page 297 (5) Remove the ADF sensor PCB ASSY from the Lower document chute ASSY. (6) Remove the ADF sensor harness ASSY from the ADF sensor PCB ASSY. ADF sensor harness ASSY ADF sensor PCB ASSY Lower document chute ASSY Fig. 5-56 Harness routing: Refer to “...

  • Page 298: Drive Frame Assy

    8.22 Drive Frame ASSY (1) Remove the two Taptite cup B M3x10 screws from the Lower document chute ASSY. Taptite cup B M3x10 Lower document Taptite cup B M3x10 chute ASSY Document cover sub ASSY Fig. 5-57 (2) Release the two Hooks to remove the Lower document chute ASSY from the Document cover sub ASSY.
  • Page 299 (3) Remove the Taptite cup S M3x6 SR screw, and then remove the ADF FG harness ASSY from the Lower document chute ASSY. Taptite cup S M3x6 SR ADF FG harness ASSY Lower document chute ASSY Fig. 5-59 (4) Remove the ADF motor harness ASSY from the ADF motor. ADF motor ADF motor harness ASSY Lower document chute ASSY...
  • Page 300 (5) Remove the two Taptite cup B M3x10 screws, and then remove the Drive frame ASSY from the Lower document chute ASSY. Taptite cup B M3x10 Drive frame ASSY Taptite cup B M3x10 Lower document chute ASSY Fig. 5-61 (6) Remove the Taptite bind S M3x6 screw, and then remove the ADF motor from the Drive frame ASSY.
  • Page 301 (7) Release the two Pins to remove the Document stopper from the Document cover sub ASSY. Document stopper Document cover sub ASSY Fig. 5-63 5-74 Confidential...

  • Page 302: Paper Stack Lever

    8.23 Paper Stack Lever (1) Push the both ends of the Paper stack lever on the left side inward to remove the Pins, and remove the Paper stack lever from the Lower document chute ASSY. (2) Remove the Paper stack lever on the right side in the same way. Lower document chute ASSY Paper stack lever Lower document chute ASSY...

  • Page 303: Document Hold Assy

    8.24 Document Hold ASSY (1) Turn the Lower document chute ASSY upside down. (2) Release the two Pins to remove the Document hold ASSY and Document hold spring from the Lower document chute ASSY. Hook Document hold spring Document hold ASSY Hook Lower document chute ASSY Fig.

  • Page 304: Control Panel Cover Assy

    8.25 Control Panel Cover ASSY (1) Release the eight Hooks to remove the Control panel cover ASSY from the Document scanner unit. Hook Document scanner unit Hook Hook Control panel cover ASSY Hook Fig. 5-67 5-77 Confidential...

  • Page 305: Document Scanner Unit

    8.26 Document Scanner Unit (1) Remove the four Taptite cup B M3x10 screws (2 each at upper and lower sides) of the Panel unit, and then lift the Panel unit. Note: Do not pull the Panel unit strongly because a Harness is connected. Taptite cup B M3x10 Panel unit Document scanner unit...

  • Page 306: Panel Pcb Assy

    8.27 Panel PCB ASSY (1) Release the three Hooks to remove the Panel PCB ASSY from the Panel unit. (2) Turn over the Panel PCB ASSY, release the lock of the connector (CN2) by pushing it in the direction of the arrow 2a, and disconnect the FC harness. Note: - After disconnecting the flat cable(s), check that each cable is not damaged at its end or short-circuited.

  • Page 307: Rubber Key L/R

    8.28 Rubber Key L/R (1) Remove the Rubber key R and Printed rubber key L from the Panel unit. Rubber key R Printed rubber key L Boss Boss Panel unit Boss Boss Fig. 5-71 5-80 Confidential...

  • Page 308: Lcd/Lcd Cover

    8.29 LCD/LCD Cover (1) Remove the Panel light guide from the Panel cover generic. Panel light guide Panel cover generic Fig. 5-72 (2) Release the four Hooks to remove the LCD cover from the Panel cover generic. Panel cover generic Hook LCD cover Hook...
  • Page 309 (3) Release the two Hooks to remove the Backlight guide from the Panel cover generic. Hook Backlight guide Hook Panel cover generic Fig. 5-74 (4) Release the two Hooks to remove the LCD from the Backlight guide. Hook Hook Backlight guide Fig.

  • Page 310: Ncu Pcb Assy (Ncu Model Only)

    8.30 NCU PCB ASSY (NCU model only) (1) Remove the two Taptite pan (washer) B M4x12 DA screws, and then remove NCU FG harness ASSY 2 from the NCU shield. (2) Remove the Screw PAN (S/P washer) M3.5x6 screw, and then remove the NCU FG harness ASSY 1 from the NCU shield.

  • Page 311: Battery Assy

    - There is a danger of explosion if the battery is incorrectly replaced. - When replacing the battery, use the spare part authorized by Brother Industries. - Batteries used should be disposed of in accordance with the local codes and regulations.

  • Page 312: Pull Arm Guide

    8.32 Pull Arm Guide (1) Remove the Lock claw and remove the left Pull arm guide from the Joint cover sub ASSY. (2) Remove the right Pull arm guide in the same way. Lock claw Pull arm guide Hook Joint cover sub ASSY Fig.

  • Page 313: Top Dress Cover L/R

    8.33 Top Dress Cover L/R (1) Remove the Taptite bind B M4x12 screw from the Top dress cover L. (2) Open the Joint cover sub ASSY and remove the two Taptite cup B M3x8 screws from the Top dress cover L. (3) Release the Hook to remove the Top dress cover L.

  • Page 314: Fb Lock Lever L/R

    8.34 FB Lock Lever L/R (1) Remove the FB lock spring from the spring hook and FB lock lever L of the joint cover sub ASSY. FB lock spring Joint cover sub ASSY FB lock lever L Spring hook Fig. 5-81 (2) Remove the Taptite bind B M4x12 screw from the Blind cover L.
  • Page 315 (4) Remove the FB lock lever L from the Joint cover sub ASSY. FB lock lever L Joint cover sub ASSY Fig. 5-83 (5) Remove the FB lock spring from the spring hook and FB lock lever R of the joint cover sub ASSY.
  • Page 316 (6) Remove the Taptite bind B M4x12 screw from the Blind cover R. (7) Release the Hook to remove the Blind cover R from the Joint cover sub ASSY. Taptite bind B M4x12 Blind cover R Joint cover sub ASSY Hook Fig.

  • Page 317: Joint Cover Lock Spring/Joint Cover Lock Lever

    8.35 Joint Cover Lock Spring/Joint Cover Lock Lever (1) Remove the “A” of Joint cover lock spring from the “B” of the left side of Joint cover lock lever, and remove the “C” of the Joint cover lock spring from the “D” of the Joint cover lock lever.

  • Page 318: Wireless Lan Pcb Assy (Wireless Lan Model Only)

    8.36 Wireless LAN PCB ASSY (Wireless LAN model only) (1) Disconnect the three Connectors (CN1, CN2, CN13) and cables from the Main PCB ASSY. Main PCB ASSY CN24 CN18 CN16 CN14 CN13 CN11 CN8 CN20 CN17 CN27 CN26 CN19 CN23 CN15 CN22 CN10...
  • Page 319 (3) Release the all harnesses in the USB holder. (4) Release the Hook and hold up the Wireless LAN PCB ASSY slightly in the direction of the arrow 4. (5) Turn over the Panel harness protective sheet in the direction of the arrow 5. (6) Remove the Wireless LAN PCB ASSY from the Front cover top ASSY.
  • Page 320 (8) Disconnect the Connector of the WLAN-MAIN harness ASSY from the Wireless LAN PCB ASSY. Wireless LAN PCB ASSY WLAN-MAIN harness ASSY Fig. 5-93 Harness routing: Refer to “ Front Cover Top ASSY (Wireless LAN PCB ASSY, Speaker Unit).” 5-93 Confidential...

  • Page 321: Usb Direct Interface Relay Pcb Assy (Usb Direct Interface Model Only)

    8.37 USB Direct Interface Relay PCB ASSY (USB direct interface model only) (1) Remove the two Taptite bind B M3x8 screws and FG harness. (2) Remove the USB direct interface relay PCB ASSY from the Front cover top ASSY. FG harness Taptite bind B M3x8 USB direct interface relay PCB ASSY Front cover top ASSY...
  • Page 322 (4) Remove the two Taptite bind B M3x8 screws, and then remove the USB holder from the Front cover top ASSY. Taptite bind B M3x8 USB holder Front cover top ASSY Fig. 5-96 (5) Remove the Panel ground plate from the Front cover top ASSY. Panel ground plate Boss Front cover top ASSY...
  • Page 323 8.38 Panel Ground Plate 2 (Only the models without the USB direct interface) (1) Remove the two Taptite bind B M3x8 screws and FG harness. (2) Remove the Panel ground plate 2 from the Front cover top ASSY. Panel ground plate 2 FG harness Taptite bind B M3x8 Front cover top ASSY...
  • Page 324 (4) Remove the Panel ground plate from the Front cover top ASSY. Panel ground plate Boss Front cover top ASSY Boss Fig. 5-100 5-97 Confidential...

  • Page 325: Speaker Unit/Front Cover Top Base

    8.39 Speaker Unit/Front Cover Top Base (1) Release the Hook by pushing the “A” and remove the Speaker spring from the Front cover top base by sliding it in the direction of the arrow. Speaker spring “A” Hook Front cover top base Speaker unit Fig.
  • Page 326 8.40 Front Cover (1) Disconnect the Connector (CN6) from the Main PCB ASSY. Main PCB ASSY CN24 CN16 CN14 CN13 CN11 CN8 CN18 CN20 CN17 CN27 CN26 CN19 CN23 CN22 CN15 CN10 Fig. 5-103 (2) Disconnect the Connector (CN13) and cables from the Engine PCB ASSY. Engine PCB ASSY CN13 CN14...

  • Page 327: Front Cover

    (3) Remove the two Taptite bind B M4x12 screws from the Front cover. (4) Release the six Hooks and two Bosses to remove the Front cover from the Main body. (5) Remove the two FG plate from the Front cover. Main body FG plate Taptite bind B M4x12...

  • Page 328: Manual Feed Slot Assy

    8.41 Manual Feed Slot ASSY (1) Release the two Bosses to remove the Manual feed slot ASSY from the Front cover. Boss Manual feed slot ASSY Boss Front cover Fig. 5-106 5-101 Confidential...

  • Page 329: Tc Arm Spring

    8.42 TC Arm Spring (1) Disconnect the FFC harness:MAIN-LED CTL (CN24) from the Main PCB ASSY Note: - After disconnecting the flat cable(s), check that each cable is not damaged at its end or short-circuited. - When connecting the flat cable(s), do not insert it at an angle. After insertion, check that the cable is not at an angle.
  • Page 330 (3) Disconnect the Connector from the LED power relay PCB ASSY. Connector LED power relay PCB ASSY Fig. 5-109 (4) Remove the Taptite cup S M3x6 SR screw, and then remove the LED FG harness from the Main PCB shield plate. Note: - After disconnecting the flat cable(s), check that each cable is not damaged at its end or short-circuited.
  • Page 331 (5) Remove the Relay-LED harness ASSY and FFC harness: MAIN-LED CTL of the Joint cover sub ASSY from the Side frame L. Joint cover sub ASSY FFC harness:MAIN-LED CTL Relay-LED harness ASSY LED FG harness ASSY Side frame L Fig. 5-111 (6) Remove the TC arm spring from the Top cover arm L.
  • Page 332 (7) Remove the TC arm spring from the Top cover arm R. Hook TC arm spring Hook Joint cover sub ASSY Top cover arm R <Right side> Fig. 5-113 Assembling Note: The assembling direction of the TC arm spring is fixed. Make sure to assemble the TC arm spring in the direction shown in the figure below.

  • Page 333: Arm Guide L Cover

    8.43 Arm Guide L Cover (1) Remove the Arm guide L cover from the Arm guide L <A view> Arm guide L Boss Arm guide L cover Boss Join cover sub ASSY A view Arm guide L cover <Left side> Fig.

  • Page 334: Joint Cover Sub Assy

    8.44 Joint Cover Sub ASSY (1) Remove the Pin of the Top cover arm L from the “A” of the Arm guide L. Joint cover sub ASSY "A" Arm guide L Top cover arm L Arm guide L Top cover arm L <Left side>...
  • Page 335 Assembling Note: When assembling the Arm guide R onto the Top cover arm R, make sure to follow the procedure described below. 1) Slide the Link push arm to the rearmost and insert Pin A of the Top cover arm R to “C” of the Link push arm.
  • Page 336 (3) Remove the Joint cover sub ASSY from the Main body. Joint cover sub ASSY Joint cover sub ASSY Shaft part of main body Main body Fig. 5-120 5-109 Confidential...

  • Page 337: Inner Chute Assy 2

    8.45 Inner Chute ASSY 2 (1) Remove the two Taptite bind B M4x12 screws from the Inner chute ASSY 2. (2) Release the two Bosses to remove the Inner chute ASSY 2 from the Joint cover sub ASSY. Taptite bind B M4x12 Inner chute ASSY 2 Boss Boss...

  • Page 338: Tc Release Lever

    8.46 TC Release Lever (1) Remove the two Taptite bind B M4x12 screws, and then remove the Arm guide L from the Joint cover sub ASSY. Taptite bind B M4x12 Arm guide L Joint cover sub ASSY Fig. 5-123 (2) Remove the two Taptite bind B M4x12 screws, and then remove the TC harness cover 2 from the Joint cover sub ASSY.
  • Page 339 (3) Tilt the TC harness cover 1 in the direction of the arrow 3a, remove the three Hooks, and remove the TC harness cover 1 from the Joint cover sub ASSY. Hook Hook Hook TC harness cover 1 Hook TC harness cover 1 Joint cover sub ASSY Hook TC harness cover 1...
  • Page 340 (5) Remove the six Taptite cup B M3x8 screws and two Taptite cup S M3x6 SR screws, and then remove the Back up plate from the Joint cover sub ASSY. Taptite cup S M3x6 SR Taptite cup B M3x8 Taptite cup B M3x8 Taptite cup S M3x6 SR Back up plate Taptite cup B M3x8...
  • Page 341 (7) Remove the four Taptite bind B M4x12 screws from the Joint cover sub ASSY. Taptite bind B M4x12 Joint cover sub ASSY Fig. 5-129 5-114 Confidential...
  • Page 342 (8) Remove the Taptite bind B M4x12 screw, and then release the nine Hooks to remove the Inner chute ASSY 1 from the Joint cover sub ASSY. Note: When you remove any of the following parts, be careful not to damage the Paper stopper. Taptite bind B M4x12 Joint cover sub ASSY Inner chute ASSY 1...
  • Page 343 (9) Release the Hook to remove the TC release lever shaft from the Inner chute ASSY 1. TC release lever shaft Hook TC release lever TC release lever shaft Inner chute ASSY 1 Fig. 5-131 (10) Remove the Inner TC release lever from the chute ASSY 1. TC release lever Inner chute ASSY 1 Fig.

  • Page 344: Paper Stack Lever Assy

    8.47 Paper Stack Lever ASSY (1) Release the Pin to remove the Paper stack lever ASSY on the left side from the Inner chute ASSY 1. (2) Remove the Paper stack lever ASSY on the right side in the same way. Paper stack lever ASSY Paper stack lever ASSY Inner chute ASSY 1...

  • Page 345: Ffc Harness:main-Led Ctl

    8.48 FFC Harness:MAIN-LED CTL (1) Insert the two “A” of the removed Sub frame ASSY into the two “B” of the Main body and close it as shown in the figure below. Sub frame ASSY “A” “B” “A” Main body “B”...
  • Page 346 (2) Remove the four Taptite cup S M3x6 SR screws, and then remove the LED PCB cover and Insulation sheet B from the Sub frame ASSY. Insulation sheet B Taptite cup S M3x6 SR Taptite cup S M3x6 SR LED PCB cover Sub frame ASSY Fig.
  • Page 347 Assembling Note: After assembling the FFC harness:MAIN-LED CTL, be sure to pass the FFC harness: MAIN-LED CTL through the notch on the LED main FFC film. LED main FFC film FFC harness:MAIN-LED CTL Notch Fig. 5-137 Harness routing: Refer to “...

  • Page 348: Led Power Relay Pcb Assy

    8.49 LED Power Relay PCB ASSY (1) Disconnect the Connector (CN6) of the LED power relay PCB ASSY from the LED head control PCB ASSY. LED head control PCB ASSY LED power relay PCB ASSY Fig. 5-138 5-121 Confidential...

  • Page 349: Led Head Control Pcb Assy

    8.50 LED Head Control PCB ASSY (1) Remove the LED FFC cover film from the Sub frame ASSY. LED FFC cover film Sub frame ASSY Fig. 5-139 (2) Disconnect the four FFC sheet (CN1, CN2, CN3, CN4) of the LED ASSY from the LED head control PCB ASSY.
  • Page 350 (3) Remove the four Taptite cup S M3x6 SR screws, and then remove the LED head control PCB ASSY from the Sub frame ASSY. Taptite cup S M3x6 SR Taptite cup S M3x6 SR LED head control PCB ASSY Sub frame ASSY Fig.

  • Page 351: Led Assy/Holder Hook

    8.51 LED ASSY/Holder Hook (1) Remove the four FFC sheet from the Sub frame ASSY, and remove the Cores from each of the FFC sheet. FFC sheet FFC sheet Core Sub frame ASSY Fig. 5-142 (2) Remove the Sub frame ASSY from the Main body, and place it with the LED ASSY side up. Sub frame ASSY LED ASSY Main body...
  • Page 352 (3) Release the Hook of the Holder hook at the left from the rear side of the LED ASSY using a screwdriver to remove the Holder hook from the Holder and LED ASSY. Holder hook * <New holder> Hook LED ASSY Holder Holder Holder hook...
  • Page 353 * There are the old and new types of the Holder, and each type has a dedicated holder hook. The new-type Holder hook cannot be assembled into the old-type Holder, and vice versa. <Old holder hook> <New holder hook> Part code: LU6535001 Color: Gray Part code: LU6238001 Color: Black <New holder>...
  • Page 354 (5) Remove the LED ASSY from the Holder. (6) Remove the other LED ASSYs in the same way as procedures (3) to (5) above. LED ASSY Holder Sub frame ASSY Fig. 5-147 Assembling Note: - The LED parts of the LED ASSY for replacement are covered with protection tapes. Make sure not to remove the protection tapes until assembling of the LED ASSY is completed.
  • Page 355 Assembling Note: Since folding part of FFC sheet is different according to color of LED, make sure to fold FFC sheet as shown in Fig. 5-149 and Fig. 5-150 before assembling LED ASSY. <LED ASSY side> There are lines on the side of LED ASSY of the FFC sheet. Make to fold FFC sheet along the line in order to replace LED ASSY correctly.
  • Page 356 <LED head control PCB ASSY side> (full-scale) First (K) 126.1±1.0 mm 54.6±1.0 mm 43.0±1.0 mm * Electrode side 105.6±1.0 mm Second (Y) 136.0±1.0 mm 82.5±1.0 mm * Electrode side 62.0±1.0 mm 116.6±1.0 mm Third (M) 114.1±1.0 mm 63.6±1.0 mm 40.0±1.0 mm * Electrode side 93.6±1.0 mm 64.6±1.0 mm...
  • Page 357 (7) Insert a Screwdriver between the Earth plate L and LED ASSY to release the Hook A. (8) Release the Hook B to remove the Earth plate L from the LED ASSY. (9) Remove the Earth plate R in the same way. LED ASSY Hook A Earth plate L...
  • Page 358 Assembling Note: - If the removed Earth plate L and Earth plate R are bent even a little, it will cause a connection failure, and therefore they cannot be reused. Be sure to use the new Earth plate L and Earth plate R when you assemble them. - After assembling the Earth plate L and Earth plate R, be sure to check that they are firmly engaged with the Hook A and Hook B, and not lifted from the LED ASSY.
  • Page 359 (10) Release the four Hooks to remove the Earth spring L from the LED ASSY. (11) Release the Hook to remove the Earth spring R from the LED ASSY. LED ASSY Earth spring R Earth spring R Hole LED ASSY Earth spring L Fig.

  • Page 360: Z Spring L/Z Spring R

    8.52 Z Spring L/Z Spring R (1) Remove the Z spring L from the Holder of the Sub frame ASSY. Z spring L Holder Hook Sub frame ASSY Fig. 5-151 Assembling Note: When mounting the Z spring L, make sure to assemble them as shown in the figure below. Spring of the main body Hook Z spring L...
  • Page 361 (2) Remove the Z spring R from the Holder of the Sub frame ASSY. (3) Remove the Z spring L and Z spring R from the other three Holders with the aforementioned procedures (1) and (2). Z spring R Sub frame ASSY Holder Fig.

  • Page 362: Develop Release Motor Assy

    8.53 Develop Release Motor ASSY (1) Disconnect the Connector (CN5) from the Engine PCB ASSY. Engine PCB ASSY CN13 CN14 CN15 CN11 CN10 Fig. 5-155 (2) Remove the Taptite bind S M3x5 screw, and then remove the Develop release motor ASSY from the Side frame L.
  • Page 363 Assembling Note: - Make sure that the locking part of the Develop release motor ASSY is slid under the Hold spring. - When assembling the Develop release motor ASSY, make sure to tighten the screw after rotating the Develop release motor ASSY until it stops rotating in the direction indicated by the arrow.

  • Page 364: Main Pcb Assy

    8.54 Main PCB ASSY (1) Disconnect the seven Connectors (CN10, CN15, CN17, CN18, CN19, CN22, CN23) and one flat cable (CN5) from the Main PCB ASSY. Note: - After disconnecting the flat cable(s), check that each cable is not damaged at its end or short-circuited.

  • Page 365: Engine Pcb Assy

    8.55 Engine PCB ASSY (1) Disconnect the eleven connectors (CN1, CN2, CN4, CN6, CN7, CN8, CN9, CN10, CN11, CN14, CN15) and one flat cable (CN3) from the Engine PCB ASSY. Note: - After disconnecting the flat cable(s), check that each cable is not damaged at its end or short-circuited.

  • Page 366: Main Pcb Insulation Sheet/Engine Insulation Sheet

    8.56 Main PCB Insulation Sheet/Engine Insulation Sheet (1) Remove the Main PCB insulation sheet from the Main PCB shield plate. Main PCB shield plate Main PCB insulation sheet <Left side> Fig. 5-161 (2) Remove the Engine insulation sheet from the Side frame L. Side frame L Engine insulation sheet <Left side>...

  • Page 367: Main Pcb Shield Plate

    8.57 Main PCB Shield Plate (1) Remove the three Taptite cup S M3x6 SR screws and one Taptite bind B M4x12 screw, and then remove the Main PCB shield plate from the Side frame L. Side frame L Main PCB shield plate Taptite bind B M4x12 Taptite cup S M3x6 SR...

  • Page 368: Engine Shield Plate

    8.58 Engine Shield Plate (1) Remove the Taptite bind B M4x12 screw and Taptite cup S M3x6 SR screw, and then remove the Engine shield plate from the Side frame L. Side frame L Engine shield plate Taptite bind B M4x12 <Left side>...

  • Page 369: Registration Mark Relay Pcb Assy

    8.59 Registration Mark Relay PCB ASSY (1) Disconnect the three Connectors (CN2, CN3, CN4) from the Registration mark relay PCB ASSY. Registration mark relay PCB ASSY <Left side> Fig. 5-165 (2) Release the two Hooks to remove the Registration mark relay PCB ASSY from the Side frame L. Side frame L Registration mark relay PCB ASSY...

  • Page 370: Drum Develop Drive Unit

    8.60 Drum Develop Drive Unit (1) Place the Main body upright as shown in the figure below. Main body Fig. 5-167 (2) Release the Hook to remove the Line holder front from the Develop drive plate ASSY. Line holder front Hook Develop drive plate ASSY Side frame L...
  • Page 371 (3) Release the Hook to remove the PF line holder from the Side frame L. Hook PF line holder Side frame L Fig. 5-169 (4) Release the two Hooks A on the upper side to remove the Line holder M from the Drum develop drive unit.
  • Page 372 (5) Remove the two Taptite cup S M3x6 SR screws and two Taptite bind B M4x12 screws, and then remove the Develop drive plate ASSY from the Side frame L. Develop drive plate ASSY Taptite bind B M4x12 Taptite cup S M3x6 SR Side frame L Fig.
  • Page 373 (7) Remove the two Taptite bind B M4x12 screws, and then remove the Under bar from the Main body. Main body Under bar Taptite bind B M4x12 Fig. 5-173 (8) Remove the Taptite cup S M3x6 SR screw, and then remove the Under bar earth plate from the Drum develop drive unit.
  • Page 374 (9) Remove the three Taptite bind B M4x12 screws and two Taptite cup S M3x6 SR screws, and then remove the Drum develop drive unit from the Side frame L. Taptite cup S M3x6 SR Taptite bind B M4x12 Taptite bind B M4x12 Drum develop drive unit Pendulum gear bush Side frame L...

  • Page 375: Develop Drive Motor

    8.61 Develop Drive Motor (1) Remove the three Screw bind M3x4, and then remove the Develop drive motor from the Drum develop drive unit. Develop drive motor Drum develop drive unit Screw bind M3x4 Fig. 5-177 5-148 Confidential...

  • Page 376: Paper Feed Motor Assy

    8.62 Paper Feed Motor ASSY (1) Remove the three Screw bind M3x4, and then remove the Paper feed motor ASSY from the Drum develop drive unit. Paper feed motor ASSY Drum develop drive unit Screw bind M3x4 Fig. 5-178 Harness routing: Refer to “...
  • Page 377 <How to Fold FFC of Paper Feed Motor ASSY> (full-scale) Paper feed motor ASSY 35 mm 35 mm 45 mm 10 mm 45° 130 mm 140 mm 85 mm 10 mm 45° Fold up FFC along with the dotted line Fold down FFC along with the solid line 45°...

  • Page 378: Paper Feed Unit

    8.63 Paper Feed Unit (1) Remove the Bush cap and Gear 24/28 from the Side frame L. Gear 24/28 Side frame L <Left side> Bush cap Fig. 5-180 (2) Release the Hook to remove the PF gear cap from the Side frame L. PF gear cap Side frame L <Left side>...
  • Page 379 (3) Remove the PF gear 17 and Separation roller drive shaft from the Side frame L. Separation roller drive shaft Side frame L <Left side> PF gear 17 Fig. 5-182 Gear position: Refer to “ Cleaner PF.” (4) Remove the PF drive gear 23 and PF roller drive shaft TR from the Side frame L. PF roller drive shaft TR Side frame L <Left side>...
  • Page 380 (5) Disconnect the Connector (CN3) of the Registration front/rear sensor harness ASSY from the HVPS control PCB ASSY. Side frame R HVPS control PCB ASSY Registration front/rear sensor harness ASSY <Right side> Fig. 5-184 (6) Remove the three Taptite cup S M3x6 SR screws and two Shoulder screws, and then remove the Paper feed unit from the Main body.

  • Page 381: Registration Front/Rear Sensor Pcb Assy

    8.64 Registration Front/Rear Sensor PCB ASSY (1) Remove the two Taptite cup B M3x10 screws from the PF upper cover ASSY. (2) Keep the shutter part of the Registration rear actuator at the position shown in the figure below. (3) Release the two Bosses to remove the PF upper cover ASSY from the Paper feed unit. Note: When removing the PF upper cover ASSY, be careful not to damage the Registration rear actuator.
  • Page 382 (5) Remove the Taptite cup B M3x8 screw from the Registration front/rear sensor PCB ASSY. (6) Keep the shutter part of the Registration front actuator at the position shown in the figure below. (7) Remove the Registration front/rear sensor PCB ASSY from the Paper feed frame. Note: When removing the Registration front/rear sensor PCB ASSY, be careful not to damage the Registration front actuator.

  • Page 383: Manual Sensor Pcb Assy

    8.65 Manual Sensor PCB ASSY (1) Remove the two Taptite cup B M3x10 screws, and then remove the Front chute ASSY from the Paper feed unit. Paper feed unit Taptite cup B M3x10 Front chute ASSY Taptite cup B M3x10 Fig.

  • Page 384: Pick-Up Sector Gear Spring/Friction Spring

    8.66 Pick-up Sector Gear Spring/Friction Spring (1) Remove the Gear 27/72 from the Side frame L. Gear 27/72 Side frame L Fig. 5-191 (2) Remove the Pick-up sector gear spring from the Hook of the Cleaner PF gear cover. Cleaner PF gear cover Hook Pick-up sector gear spring Fig.

  • Page 385: Pf Registration Solenoid

    (3) Remove the five Taptite bind B M4x12 screws, and then remove the Cleaner PF gear cover from the Side frame L. Taptite bind B M4x12 Taptite bind B M4x12 Taptite bind B M4x12 Cleaner PF gear cover Side frame L Fig.
  • Page 386 (4) Remove the Friction spring from the Cleaner PF gear cover. Friction spring Cleaner PF gear cover Fig. 5-195 (5) Remove the Pick-up sector gear spring from the Side frame L. Pick-up sector gear spring Side frame L Fig. 5-196 5-159 Confidential...
  • Page 387 8.67 PF Registration Solenoid (1) Remove the Pick-up sector gear 31/38 from the Side frame L. Pick-up sector gear 31/38 Side frame L Fig. 5-197 Assembling Note: When assembling the Pick-up sector gear 31/38 onto the Side frame L, make sure to mount the Pick-up solenoid lever as shown in the figure below.
  • Page 388 (2) Remove the Taptite bind B M3x10 screw, and then remove the PF registration solenoid from the Side frame L. Taptite bind B M3x10 PF registration solenoid Side frame L Fig. 5-199 (3) Remove the Registration solenoid spring from the PF registration solenoid. Registration solenoid spring PF registration solenoid Fig.

  • Page 389: Pick-Up Solenoid/Pick-Up Solenoid Lever Spring

    8.68 Pick-up Solenoid/Pick-up Solenoid Lever Spring (1) Remove the Idle gear 40 from the Side frame L. Idle gear 40 Side frame L Fig. 5-201 (2) Remove the Pick-up solenoid lever spring from the Hook of the Pick-up solenoid lever. (3) Remove the Pick-up solenoid lever spring from the Side frame L.
  • Page 390 (4) Remove the Taptite bind B M3x10 screw, and then remove the Pick-up solenoid and Pick-up solenoid lever from the Side frame L. Taptite bind B M3x10 Pick-up solenoid Pick-up solenoid lever Side frame L Fig. 5-203 (5) Remove the Pick-up solenoid lever from the Pick-up solenoid. Pick-up solenoid Pick-up solenoid lever Fig.

  • Page 391: Fuser/Eject Drive Motor

    8.69 Fuser/Eject Drive Motor (1) Remove the Taptite bind B M4x12 screw and Taptite cup S M3x6 SR screw, and then remove the Fuser/Eject drive motor from the Fuser eject drive ASSY. Taptite cup S M3x6 SR Taptite bind B M4x12 Fuser/Eject drive motor Fuser eject drive ASSY Fig.

  • Page 392: Fuser/Eject Drive Motor Sensor Pcb Assy

    8.70 Fuser/Eject Drive Motor Sensor PCB ASSY (1) Remove the three Taptite bind B M4x12 screws, and then remove the Eject gear cover from the Side frame L. Taptite bind B M4x12 Hook Eject gear cover Taptite bind B M4x12 Hook Side frame L Fig.

  • Page 393: Top Cover Arm R

    8.71 Top Cover Arm R (1) Release the Hook to remove the TC arm pivot shaft from the Side frame R. (2) Remove the Top cover arm R from the Side frame R. <A view> TC arm pivot shaft Hook Top cover arm R A view Top cover arm R...

  • Page 394: Top Cover Arm L

    8.72 Top Cover Arm L (1) Release the Hook to remove the TC arm pivot shaft from the Side frame L. (2) Remove the Top cover arm L from the Side frame L. <A view> Hook TC arm pivot shaft Top cover arm L Top cover arm L Side frame L...

  • Page 395: Air Filter Holder Assy/Ozone Filter

    8.73 Air Filter Holder ASSY/Ozone Filter (1) Remove the two Taptite bind B M4x12 screws from the Paper eject guide ASSY. (2) Remove the two Taptite bind B M4x12 screws from the Side frame L and Side frame R. Taptite bind B M4x12 Taptite bind B M4x12 Side frame L Paper eject guide ASSY...
  • Page 396 (4) Release the two Hook A in the direction of the arrow 4a and remove the three Hook B in the direction of the arrow 4b. Then, remove the Paper eject guide from the Lower air duct. Paper eject guide Hook A Lower air duct Hook A...
  • Page 397 (5) Remove the Ozone filter from the Air filter holder ASSY. Ozone filter Air filter holder ASSY Fig. 5-215 (6) Release the five Hooks to remove the Air filter holder ASSY from the Lower air duct. Note: When removing the Air filter holder ASSY from the Lower air duct, be careful not to damage the Toner filter.

  • Page 398: Paper Eject Rear Actuator/Paper Eject Rear Actuator Spring/Paper Eject Rear Actuator Top

    8.74 Paper Eject Rear Actuator/Paper Eject Rear Actuator Spring/Paper Eject Rear Actuator Top (1) Remove “A” of the Paper eject rear actuator spring from the Hook of the Paper eject rear actuator. (2) Turn the Paper eject rear actuator to the direction of the arrow 2a and slide it to the direction of the arrow 2b.
  • Page 399 (3) Remove the Paper eject rear actuator spring from the Paper eject rear actuator. Paper eject rear actuator Paper eject rear actuator spring Fig. 5-218 Assembling Note: When assembling the Paper eject rear actuator spring, make sure to mount the Paper eject rear actuator spring as shown in the figure below.
  • Page 400 (4) Rotate the Paper eject rear actuator top in the direction of arrow 4a and remove the Paper eject rear actuator top from the Paper eject rear actuator. Paper eject rear actuator Paper eject rear actuator top A view Paper eject rear actuator Paper eject <A view>...

  • Page 401: Eject Rear Sensor Pcb Assy

    8.75 Eject Rear Sensor PCB ASSY (1) Release the two Hooks to remove the Eject rear sensor PCB ASSY from the Lower air duct. Eject rear sensor PCB ASSY Hook Hook Lower air duct Fig. 5-221 Harness routing: Refer to “...

  • Page 402: Eject Front Sensor Pcb Assy

    8.76 Eject Front Sensor PCB ASSY (1) Release the Hook to remove the Eject front sensor PCB ASSY from the Side frame L. Eject front sensor PCB ASSY Hook Side frame L <Back side> Fig. 5-222 Harness routing: Refer to “...

  • Page 403: Toner/New Sensor Pcb Assy

    8.77 Toner/New Sensor PCB ASSY (1) Release the five Hooks to remove the Toner/New sensor PCB ASSY from the Side frame L. Hook Side frame L Toner/New sensor PCB ASSY Fig. 5-223 (2) Release the Hooks of the PT sensor holder to remove the four PT sensor holder from the Toner/New sensor PCB ASSY.

  • Page 404: Belt Drive Assy

    8.78 Belt Drive ASSY (1) Remove the three Taptite pan (washer) B M4x12DA screws, and then remove the Belt drive ASSY from the Side frame L. Side frame L Taptite pan (washer) Belt drive ASSY B M4x12DA Fig. 5-225 Harness routing: Refer to “...

  • Page 405: Drum Motor Origin Sensor Pcb Assy

    8.79 Drum Motor Origin Sensor PCB ASSY (1) Remove the Taptite bind B M3x10 screw, and then remove the Drum motor origin sensor PCB ASSY from the Side frame L. Side frame L <Left side> Drum motor origin sensor PCB ASSY Taptite bind B M3x10 Fig.

  • Page 406: Lv Fan Assy

    8.80 LV Fan ASSY (1) Remove the two Taptite bind B M4x12 screws, and then remove the NCU harness holder from the Side frame R. Side frame R NCU harness holder Taptite bind B M4x12 Taptite bind B M4x12 <Right side> Fig.
  • Page 407 (4) Disconnect the Connector (CN3) from the High-voltage power supply PCB ASSY. Connector High-voltage power supply PCB ASSY <Right side> Fig. 5-229 (5) Remove the LV fan ASSY from the Side frame R. Side frame R LV fan ASSY <Right side> Fig.

  • Page 408: Main Fan Assy

    8.81 Main Fan ASSY (1) Disconnect the Connector (CN2) of the Main fan ASSY from the High-voltage power supply PCB ASSY. High-voltage power supply PCB ASSY Main fan ASSY Side frame R Connector <Right side> Fig. 5-231 (2) Remove the Main fan ASSY from the Side frame R. Main fan ASSY Side frame R <Right side>...

  • Page 409: Low-Voltage Power Supply Pcb Assy

    8.82 Low-voltage Power Supply PCB ASSY (1) Release the two Hooks to remove the Power supply switch from the Safety louver. Hook Safety louver Hook Hook Hook Power supply switch Fig. 5-233 (2) Remove the Screw pan (S/P washer) M4x8 DB and FG harness, and then remove the Inlet from the Side frame R.
  • Page 410 (3) Slide the NCU harness cover in the direction of the arrow, and remove it from the Main body. Main body <Back side> NCU harness cover Fig. 5-235 (4) Remove the Screw pan (S/P washer) M4x8 DB screw, and then remove the NCU FG harness ASSY 1 from the Side frame R.
  • Page 411 (5) Turn the Main body upside down. (6) Remove the two Taptite bind B M4x12 screws to remove the Under bar from the Main body. Taptite bind B M4x12 Under bar Main body <Bottom of main body> Fig. 5-237 (7) Disconnect the Connector (CN2) of the Heater 120V harness ASSY from the Low-voltage power supply PCB ASSY.
  • Page 412 (8) Remove the two Taptite bind B M4x12 screws and two Taptite cup S M3x6 SR screws, and then remove the LVPS unit from the Main body. Taptite cup S M3x6 SR Main body Middle plate LVPS unit <Back side> Taptite bind B M4x12 Fig.
  • Page 413 (9) Remove the four Taptite pan (washer) B M4x12DA screws, and then remove the LVPS plate from LVPS cover. Taptite pan (washer) B M4x12DA Taptite pan (washer) B M4x12DA LVPS plate LVPS cover Fig. 5-241 (10) Remove the LVPS insulation sheet from the LVPS cover. Positioning hole LVPS insulation sheet Positioning pin...
  • Page 414 (11) Remove the Taptite pan (washer) B M4x12DA screw, and then remove the Low-voltage power supply PCB ASSY from the LVPS cover. Taptite pan (washer) B M4x12DA Low-voltage power supply PCB ASSY LVPS cover Fig. 5-243 (12) Disconnect the three Connectors (CN101, CN102, CN103) from the Low-voltage power supply PCB ASSY.

  • Page 415: Registration Sensor Holder Assy

    8.83 Registration Sensor Holder ASSY (1) Remove the Taptite cup S M3x6 SR screw from the Registration sensor holder ASSY. <Right side> Taptite cup S M3x6 SR <Left side> Registration sensor holder ASSY Fig. 5-244 (2) Wire the harness and release the Hook. Slide the Registration sensor holder ASSY in the direction of the arrow 2a, and remove it from the Registration sensor plate.

  • Page 416: High-Voltage Power Supply Pcb Assy

    8.84 High-voltage Power Supply PCB ASSY (1) Remove the two Taptite bind B M4x12 screws and two Taptite pan (washer) B M4x12DA screws from the High-voltage power supply PCB ASSY. Taptite pan (washer) B M4x12DA Taptite bind B M4x12 Taptite bind B M4x12 High-voltage power supply PCB ASSY Fig.
  • Page 417 (3) Disconnect the Flat cable (CN7) of the High-voltage power supply PCB ASSY from the HVPS control PCB ASSY. Note: - After disconnecting the flat cable(s), check that each cable is not damaged at its end or short-circuited. - When connecting the flat cable(s), do not insert it at an angle. After insertion, check that the cable is not at an angle.
  • Page 418 (5) Release the nine Hooks of the Side frame R, and remove the High-voltage power supply PCB ASSY together with the HVPS insulation sheet 1 and HVPS insulation sheet 2. High-voltage power supply PCB ASSY HVPS insulation sheet 1 HVPS insulation sheet 2 Hook Hook Hook...
  • Page 419 <How to Fold FFC of High-voltage power supply PCB ASSY FFC> (full-scale) 3 mm High-voltage power supply PCB ASSY 41 mm High-voltage power supply PCB ASSY 45 ° 157 mm 185 mm 202 mm 45 ° Fold up FFC along with the dotted line Fold down FFC along with the solid line Fig.
  • Page 420 (6) Remove the HVPS insulation sheet 2 from the High-voltage power supply PCB ASSY. HVPS insulation sheet 2 High-voltage power supply PCB ASSY Fig. 5-252 (7) Remove the HVPS insulation sheet 1 from the High-voltage power supply PCB ASSY. HVPS insulation sheet 1 High-voltage power supply PCB ASSY Fig.
  • Page 421 Assembling Note: When assembling the HVPS insulation sheet 1 and HVPS insulation sheet 2, make sure to assemble them as sandwiching the Flat cable of the High-voltage power supply PCB ASSY with them. HVPS insulation sheet 2 HVPS insulation sheet 1 High-voltage power supply Flat cable PCB ASSY...

  • Page 422: Hvps Control Pcb Assy

    8.85 HVPS Control PCB ASSY (1) Disconnect the six Connectors (CN1, CN4, CN5, CN8, CN9, CN10) from the HVPS control PCB ASSY. HVPS control PCB ASSY CN10 Fig. 5-255 (2) Remove the Taptite pan (S/P W) B M3x10 screw, and then remove the HVPS control PCB ASSY from the Side frame R.

  • Page 423: Waste Toner Sensor

    8.86 Waste Toner Sensor (1) Release the two Hooks to remove the Wire cover 2 from the Side frame R. Side frame R Wire cover 2 Hook Fig. 5-257 Assembling Note: When assembling the Wire cover 2, make sure to pass the Waste toner harness ASSY through the “A”...
  • Page 424 (2) Press the Pin of the Waste toner sensor holder and slide the Waste toner sensor holder to the left. Waste toner sensor holder Middle plate sub ASSY Waste toner sensor holder A view Hook <A view> <Left side> Middle plate sub ASSY Fig.
  • Page 425 (4) Release the three Hooks to remove the Waste toner sensor from the Waste toner sensor holder. Hook Waste toner sensor holder Hook Hook Waste toner sensor Fig. 5-261 (5) Disconnect the Connector of the Waste toner harness ASSY from the Waste toner sensor. Waste toner harness ASSY Waste toner sensor Fig.

  • Page 426: Develop Release Sensor Pcb Assy

    8.87 Develop Release Sensor PCB ASSY (1) Remove the Film from the Side frame R. Film Side frame R Fig. 5-263 (2) Remove the Taptite cup B M3x8 screw, and then release the Hook to remove the Develop release sensor PCB ASSY from the Side frame R. Taptite cup B M3x8 Develop release sensor PCB ASSY Hook...

  • Page 427: Belt Cleaner Spring

    8.88 Belt Cleaner Spring (1) Remove the four Electrode head 1 and four Electrode spring 1 from the Side frame R. Electrode spring 1 Electrode head 1 Side frame R Fig. 5-265 (2) Remove the four Electrode spring 2 from the Side frame R. Electrode spring 2 Side frame R Boss...
  • Page 428 Assembling Note: When assembling the Electrode spring 2, make sure to insert the tip of the Spring under the TR head spring until it hits the Stopper as shown in the figure below. Electrode spring 2 TR head spring TR head spring Stopper Fig.
  • Page 429 (4) Remove the two Electrode head 2 and two Belt cleaner spring from the Side frame R. Belt cleaner spring 3 Electrode head 2 Side frame R Fig. 5-269 (5) Remove the two Belt cleaner springs from the two Electrode head 2. Belt cleaner spring Electrode head 2 Fig.
  • Page 430 Memo: Although the following parts are similar in shape, you can identify them by size. Electrode spring 3 Belt cleaner spring Electrode spring 1 Electrode head 2 Electrode head 1 Fig. 5-271 5-203 Confidential...

  • Page 431: Tr Head Spring

    8.89 TR Head Spring (1) Release the four Hooks, slide the TR head cover in the direction of the arrow 1a, and remove it from the Side frame R in the direction of the arrow 1b. TR head cover Hook Side frame R Hook Hook...
  • Page 432 Assembling Note: When assembling the Electrode head 2 and TR head spring onto the Side frame R, make sure to assemble them as shown in the figure below. Electrode head 2 Electrode head 2 Hook Hook Hook TR head spring Fig.

  • Page 433: Side Frame R

    8.90 Side Frame R (1) Remove the four Shoulder screws M3, and then remove the Side frame R from the Base frame unit. Shoulder screw M3 Side frame R Base frame unit Fig. 5-276 (2) Remove the HVPS ground plate 1 from the Side frame R. HVPS ground plate 1 Side frame R Fig.
  • Page 434 (3) Release the two Hooks of the Top cover open switch to remove the Top cover open switch from the Side frame R. Top cover open switch Hook Top cover open switch Hook Hook Hook Side frame R Fig. 5-278 Harness routing: Refer to “...
  • Page 435 (5) Remove the Lock arm from the Side frame R. Lock arm Side frame R Fig. 5-280 (6) Remove the Cassette lock spring from the Side frame R. Note: Be careful not to lose the Cassette lock spring. Cassette lock spring Side frame R Fig.

  • Page 436: Toner Led Pcb Assy/Led Holder

    8.91 Toner LED PCB ASSY/LED Holder (1) Press the Pin of the Side frame R, slide the Toner LED PCB ASSY in the direction of the arrow 1b, and remove it. Toner LED PCB ASSY Side frame R Hook Fig. 5-282 (2) Release the two Hooks to remove the four LED holder from the Toner LED PCB ASSY.

  • Page 437: Lm Hook B/Lm Hook C/Hook Spring Bc10

    8.92 LM Hook B/LM Hook C/Hook Spring BC10 Note: Be sure to mount the eject gear cover and cleaner PF gear cover before turning over the side flame L. (1) Remove the three Shoulder screws M3 and one Taptite cup S M3x6 SR screw, and then remove the Side frame L from the Base frame unit.
  • Page 438 (3) Remove the LM hook B and LM hook C from the Side frame L. LM hook C LM hook B Side frame L Fig. 5-286 (4) Remove the Hook spring BC10 from the LM hook B and the LM hook C. Hook spring BC10 LM hook C LM hook B...
  • Page 439 (5) Remove the LM hook B from the LM hook C. LM hook B LM hook C Fig. 5-288 (6) Remove the Hook spring BC10 from the LM hook A and the Side frame L. Hook spring BC10 Hook Hook Side frame L LM hook A Fig.
  • Page 440 CHAPTER 6 ADJUSTMENTS AND UPDATING OF SETTINGS, REQUIRED AFTER PARTS REPLACEMENT Confidential...
  • Page 441 CHAPTER 6 ADJUSTMENTS AND UPDATING OF SETTINGS, REQUIRED AFTER PARTS REPLACEMENT This chapter describes adjustments and updating of settings, which are required if the main PCB and some other parts have been replaced. This chapter also covers how to update the firmware. CONTENTS 1.

  • Page 442: If You Replace The Main Pcb

    Copy it into the temporary folder that has been created in the C drive. (6) The Brother maintenance USB printer driver (MaintenanceDriver.zip) Copy it into the temporary folder that has been created in the C drive. Extract the copied file.
  • Page 443 (8) Installing the maintenance driver To identify multiple machines connected to the computer via USB, the computer needs to configure the corresponding number of virtual USB devices by a driver or software, If you connect a multiple number of machines to your computer, the same number of virtual USB devices will be automatically configured on your computer.
  • Page 444 5) Alert warning message appears three times, click Continue Anyway to proceed. 6) If the device driver is successfully installed, the following message screen appears. Click Finish to return. Confidential...
  • Page 445 7) Connect the machine to your computer using the USB cable. 8) The following screen appears, indicating the detection of new hardware device by the system. Select “No, not this time” and click Next. 9) Select “Install the software automatically (Recommended)” and click Next. Confidential...
  • Page 446 Alert warning message appears, click Continue Anyway to proceed. Confidential...
  • Page 447 11) If the Brother maintenance USB printer driver is successfully installed, the following message screen appears. Click Finish to return. 12) Repeat the steps from 9) to 11) three times, and then complete its installation. Confidential...

  • Page 448: Rewriting The Firmware (Main Firmware, Sub Firmware (Pcl/Ps))

    (1) Turn the power switch of the machine OFF. Turn on the power as pressing the 5 button. Check that “ ” appears on the LCD. (2) Double-click the “FILEDG32.EXE” to start. The following screen appears. Select the “Brother Maintenance USB Printer.” Confidential...
  • Page 449 (3) Click the “Brother Maintenance USB Printer” icon to select. Drag the necessary firmware program file such as LZXXXX_$.upd and drop it. Note: After rewriting Sub firmware (PCL/PS) or Main firmware is completed, the machine returns to the ready state. When you write a program file continuously, turn OFF the power of the machine, and then turn it on again as pressing the 5 button.

  • Page 450: Rewriting The Firmware Using Usb Flash Memory (Usb Direct Interface Model Only)

    1.1.3 Rewriting the firmware using USB flash memory (USB direct interface model only) If you save the program files in the USB flash memory drive and plug it into the USB direct interface, you can rewrite the firmware. When a USB flash memory is used, the following firmware files are needed to rewrite the firmware.
  • Page 451 (4) “Program Update/Press Start” appears on the LCD. Press the Start/Black or OK button to start. “Program Updating/Do not turn OFF” message appears on the LCD with Data LED blinking while rewriting the firmware. DO NOT turn OFF the machine. (5) When the rewrite is finished, the machine automatically restarts.

  • Page 452: Setting By Country (Maintenance Mode: Code 74)

    (2) Double-click the brusbsn.exe file which has been copied in the temporary folder to start. (3) Click the C-Laser 10Model. (4) In Port on the brusbsn screen, select the port number assigned to the Brother Maintenance USB Printer. If the port number is unknown, follow steps below.
  • Page 453 The Brother Maintenance USB Printer Properties window appears as shown below. 4) Click the Ports tab. In this example, the port number assigned to the Brother Maintenance USB Printer is USB001. (5) Enter the serial number (the nine digits) of the machine into the box on the “Serial No”.

  • Page 454: Sensitivity Adjustment Of Density Sensor (Maintenance Mode: Code 72)

    Sensitivity Adjustment of Density Sensor (Maintenance Mode: Code 72) Make sensitivity adjustments of the density sensor in accordance with “1.4.22 Sensitivity adjustment of density sensor” in Chapter Performing the Developing Bias Voltage Correction (Maintenance Mode: Code 83) Perform developing bias voltage correction in accordance with “1.4.29 Developing bias voltage correction”...

  • Page 455: If You Replace The Wireless Lan Pcb (Wireless Lan Model Only)

    IF YOU REPLACE THE WIRELESS LAN PCB (WIRELESS LAN MODEL ONLY) ■ What to do when replacing the wireless LAN PCB Acquiring MAC Address (Ethernet Address) from Main PCB Acquiring MAC Address (Ethernet Address) from Main PCB <Procedures> (1) Turn ON the power as holding down the button and OK button at the same time.

  • Page 456: Service Functions

    CHAPTER 7 SERVICE FUNCTIONS Confidential...
  • Page 457 CHAPTER 7 SERVICE FUNCTIONS Describes the maintenance mode which is exclusively designed for the purpose of checking the settings and adjustments using the buttons on the control panel. This chapter also covers not-disclosed-to-users function menus, which activate settings and functions or reset the parts life.
  • Page 458 1.4.25 Printout of maintenance information (Function code 77)....... 7-48 1.4.26 Operational check of fans (Function code 78)..........7-49 1.4.27 Display of the machine’s log (Function code 80) ........... 7-50 1.4.28 Error code indication (Function code 82)............7-53 1.4.29 Developing bias voltage correction (Function code 83)......... 7-54 1.4.30 Output of transmission log to the telephone line (Function code 87) ....

  • Page 459: Maintenance Mode

    MAINTENANCE MODE The maintenance mode is exclusively designed for the checking, setting and adjustments of the machine by using the buttons on the control panel cover ASSY. The EEPROM can be customized according to the destination of the machine. Moreover, the operational check of the LCD, operation panel board, and sensors, print test, display of the log information and error codes, and change of the worker switches (WSW) can be performed.

  • Page 460: List Of Maintenance-Mode Functions

    List of Maintenance-mode Functions Function Function Refer to: code EEPROM parameter initialization 1.4.1 (7-3) Printout of scanning compensation data 1.4.2 (7-4) Placement of scanner module position for transportation 1.4.3 (7-7) ADF performance test 1.4.4 (7-7) Monochrome image quality test pattern 1.4.5 (7-8) Worker switch (WSW) setting 1.4.6 [1] (7-9)

  • Page 461: Detailed Description Of Maintenance-Mode Functions

    Detailed Description of Maintenance-mode Functions 1.4.1 EEPROM parameter initialization (Function code 01, 91) <Function> This function initializes the setting values of the operation parameters, user switches, and worker switches (WSW) registered in the EEPROM. Entering function code 01 initializes almost all of the EEPROM areas, but entering 91 does not initialize some areas, as listed below.

  • Page 462: Printout Of Scanning Compensation Data (Function Code 05)

    1.4.2 Printout of scanning compensation data (Function code 05) <Function> The machine prints out the white and black level data for scanning compensation. <Operating procedure> Note: - Implement the operating procedure below after scanning the document once at least, not immediately after the machine is turned on.
  • Page 463 (4) When printing of the correction data is finished, the machine beeps for one second and returns to the initial state of the maintenance mode. Note: - If any data is abnormal, its code will be printed in inline style. - Regarding the black and white level data after monochrome reading is done, only the G data is printed, and R and B data are not printed.
  • Page 464 ■ For color scanning Fig. 7-2 Confidential...

  • Page 465: Placement Of Scanner Unit In Position For Transportation (Function Code 06)

    1.4.3 Placement of scanner unit in position for transportation (Function code 06) <Function> This function is to move the scanner unit in position for transportation located at the left end. When you fix the machine and check its operation, you need to perform this function last before packing and shipping.

  • Page 466: Monochrome Image Quality Test Pattern (Function Code 09)

    1.4.5 Monochrome image quality test pattern (Function code 09) <Function> This function allows you to print various monochrome test patterns and check the quality and if there is any image loss. <Operating procedure> (1) Press the 0 and 9 buttons in this order in the initial state of the maintenance mode. (2) Printing of the monochrome image quality test pattern (see the figure below) starts, and when printing is finished, the machine beeps for one second and returns to the initial state of the maintenance mode.

  • Page 467: Worker Switch (Wsw) Setting And Printout (Function Code 10, 11)

    1.4.6 Worker switch (WSW) setting and printout (Function code 10, 11) [1] Worker switch setting (Function code 10) <Function> The machine incorporates the following worker switch functions which may be activated with the procedures using the buttons on the control panel cover ASSY. The worker switches have been set at the factory in conformity to the communications standards and codes of each country.
  • Page 468 WSW No. Function Refer to: WSW29 Function setting 7 App. 1-29 WSW30 Function setting 8 App. 1-29 WSW31 Function setting 9 App. 1-30 WSW32 Function setting 10 App. 1-30 WSW33 Function setting 11 App. 1-31 WSW34 Function setting 12 App. 1-31 WSW35 Function setting 13 App.

  • Page 469: Operating Procedure

    WSW No. Function Refer to: WSW66 Reserved (Change of the setting is prohibited) App. 1-52 WSW67 Reserved (Change of the setting is prohibited) App. 1-52 WSW68 Reserved (Change of the setting is prohibited) App. 1-52 WSW69 Reserved (Change of the setting is prohibited) App.
  • Page 470 [2] Printout of worker switch data (Function code 11) <Function> The machine prints out the setting items of the worker switches and their contents specified. <Operating procedure> (1) Press the 1 button twice in the initial state of the maintenance mode. The machine displays “PRINTING”...

  • Page 471: Operational Check Of Lcd (Function Code 12)

    1.4.7 Operational check of LCD (Function code 12) <Function> This function allows you to check whether the LCD on the control panel cover ASSY works normally. <Operating procedure> (1) Press the 1 and 2 buttons in this order in the initial state of the maintenance mode. The LCD shows.

  • Page 472: Operational Check Of Control Panel Button (Function Code 13)

    Memo: When the Stop/Exit button is pressed during the operation, the machine beeps for one second and returns to the initial state of the maintenance mode. ■ MFC-9120CN/9125CN/9320CW/9325CW Fig. 7-6 ■ DCP-9010CN/MFC-9010CN Fig. 7-7 7-14 Confidential...

  • Page 473: Software Version Check (Function Code 25)

    1.4.9 Software version check (Function code 25) <Function> This function allows you to check the management information of the software programs such as version information, check sum. <Operating procedure> (1) Press the 2 and 5 buttons in this order in the initial state of the maintenance mode. The machine displays each of items described below on the LCD.

  • Page 474: Operational Procedure

    1.4.10 Operational check of sensors (Function code 32) <Function> This function allows you to check each of the sensors. <Operational procedure> (1) Press the 3 and 2 buttons in this order in the initial state of the maintenance mode. (2) The machine beeps 1,100 Hz and 400 Hz tones cyclically through the following volumes for testing the speaker.
  • Page 475 Sensing status Sensors (OK/NG of temperature/humidity) ° External temperature sensor C/NG External humidity sensor XX %/NG ° temperature sensor C/NG ° Belt thermistor C/NG Sensors Sensing status (OK/NG) Document front sensor Without documents/With document Document rear sensor Without documents/With document ADF cover open sensor Close/Open FB unit home position sensor...
  • Page 476 ■ Location of sensors Waste toner sensor holder Registration rear sensor New toner sensor C Registration front sensor Toner sensor C Registration front/rear New toner sensor M sensor PCB ASSY Toner sensor M Manual sensor New toner sensor Y Waste toner sensor Toner sensor Y New toner sensor K Paper feed unit...
  • Page 477 Document front sensor ADF cover open sensor ADF unit Document rear sensor ADF sensor PCB ASSY Document scanner unit Fig. 7-11 Scanner top cover FB unit home position sensor Fig. 7-12 7-19 Confidential...

  • Page 478: Function Setting

    1.4.11 PC print function (Function code 43) <Function> This function allows the machine change that the setting of each computer printing function indicated to the following function settings. <Operating procedure> (1) Press the 4 and 3 buttons in this order in the initial state of the maintenance mode. The “Manual Feed”...
  • Page 479 LCD indication Description Set value Initial value AutoFF Switching of the auto form feed On/Off AutoFF Time Switching of the time-out period 1 to 99 (seconds) of the auto feed FF Surpress Switching of the FF Suppress On/Off Auto LF Switching of the auto LF On/Off Auto CR...
  • Page 480 LCD indication Detail description Page Configure the setting to protect the page memory, when recording in Protection computer. Set in the PCL-Core. There is not the influence of the memory management problem of the MFC. Emulation Configure the setting for the Emulation. Change the setting of the Function Menu.

  • Page 481: Not-Disclosed-To-Users Functions (Function Code 45)

    1.4.12 Not-disclosed-to-users functions (Function code 45) ■ Switching of the USB transfer speed in the PictBridge mode <Function> This function allows you to change the USB transfer speed in the PictBridge mode. If the digital camera which a user uses cannot be connected in the PictBridge mode, this function may make it possible.
  • Page 482 ■ Switching dither pattern <Function> This function is to switch the dither pattern when printed letters and/or slanted lines are not smooth, and thin lines are rough or uneven. Description PS.DitherType=0 Dither Pattern 0 is selected. (A dither pattern which improves roughness of letters and slanted lines) PS.DitherType=1 Dither Pattern 1 is selected.
  • Page 483 ■ Switching ON/OFF of 94 mm Banding measure transfer current correction/ DCLN voltage correction <Function> This function is to switch ON/OFF of the transfer current correction/DCLN voltage correction control (Engine control) to the 94-mm position from the leading edge of each page in order to avoid a banding failure.
  • Page 484 ■ Switching of timing to execute Auto Registration (MFC-9125CN/9325CW only) <Function> Relative displacement between Cyan, Magenta, Yellow, and Black is detected using the registration mark sensor, and the Auto Registration is executed at the timing when the displacement value exceeds the stipulated threshold value. This is a function to switch the threshold value which is used as the timing to execute Auto Registration.

  • Page 485: Eeprom Customizing (User-Accessible) (Function Code 52)

    1.4.13 EEPROM customizing (User-accessible) (Function code 52) <Function> This function allows users to customize the EEPROM settings such as language, function settings or worker switch settings. Note: This function is applicable to “France and surrounding countries”, “Pan-Nordic”, “East Europe”, “Oceania” and “Iberia” areas only. <Operating procedure>...

  • Page 486: Received Data Transfer Function (Function Code 53) (Fax Model Only)

    1.4.14 Received data transfer function (Function code 53) (FAX model only) <Function> This function transfers received FAX data to another machine. It is useful when the machine cannot print received data due to the printing mechanism being defective. Note: - The number of files that can be transferred at a time is 99. To transfer 100 files or more, carry out the following procedure more than one time.
  • Page 487 ■ Cover page sample Fig. 7-13 ■ End page sample Fig. 7-14 7-29 Confidential...

  • Page 488: Fine Adjustment Of Scan Start/End Positions (Function Code 54)

    1.4.15 Fine adjustment of scan start/end positions (Function code 54) <Function> This function allows you to adjust the scan start/end positions on the ADF and FB unit. <Operating procedure> (1) Press the 5 and 4 buttons in this order in the initial state of the maintenance mode. The “SCAN START ADJ.”...

  • Page 489: Acquisition Of White Level Data (Function Code 55)

    1.4.16 Acquisition of white level data (Function code 55) <Function> This function allows you to acquire the white level of the scanner unit and save it to the EEPROM of the main PCB. Note: When you replace the document scanner unit, be sure to perform this procedure. <Operating procedure>...

  • Page 490: Adjustment Of Color Registration (Function Code 66)

    1.4.17 Adjustment of color registration (Function code 66) <Function> This function allows a service man to forcibly activate the color registration adjustment function, which is usually executed automatically in a specified condition. If adjustment of color registration (auto) fails because toner reaches its life, etc., you can adjust color registration manually.
  • Page 491 Memo: Although adjustment of color registration (auto) is executed several times and the result of ± color registration adjustment chart (Next page) does not fall within the range of 4, readjust it according to the following procedures. <Operating procedure> 1) Press the 6 button twice in the initial state of the maintenance mode. “REGISTRATION”...
  • Page 492 ■ Color registration adjustment chart Fig. 7-16 7-34 Confidential...

  • Page 493: Continuous Print Test (Function Code 67)

    1.4.18 Continuous print test (Function code 67) <Function> This function allows you to conduct the pick-up and delivery test as printing patterns. <Operating procedure> (1) Press the 6 and 7 buttons in this order in the initial state of the maintenance mode. (2) When “SELECT: K 100%”...
  • Page 494 ■ Continuous print pattern SELECT: K 100% SELECT: C 100% SELECT: M 100% SELECT: Y 100% SELECT: R 100% SELECT: G 100% SELECT: B 100% SELECT: KCMY1% SELECT: KCMY5% SELECT: Lattice Fig. 7-17 7-36 Confidential...

  • Page 495: Led Test Pattern Print (Function Code 68)

    1.4.19 LED test pattern print (Function code 68) <Function> This function allows you to print the LED ASSY test pattern and check the quality of the LED ASSY and if it is lifted from the drum. Note: You can check scratches and smears on the LED by performing the continuous print test. (Refer to “1.4.18 Continuous print test (Function code 67)”...
  • Page 496 ■ LED test pattern (M68_L) Fig. 7-18 7-38 Confidential...

  • Page 497: Frame Pattern Print (Function Code 69)

    1.4.20 Frame pattern print (Function code 69) <Function> This function allows you to print the external periphery frame pattern on a sheet and check if there is print deflection and/or loss. <Operating procedure> (1) Load Letter-size paper on the paper tray. (2) Press the 6 and 9 buttons in this order in the initial state of the maintenance mode.
  • Page 498 Fig. 7-19 7-40 Confidential...

  • Page 499: Color Test Pattern (Function Code 71)

    1.4.21 Color test pattern (Function code 71) <Function> This function allows you to print the pattern of each color and check if there is any smear on or failure in the belt unit, develop roller, and exposure drum, etc. <Operating procedure> (1) Press the 7 and 1 buttons in this order in the initial state of the maintenance mode.
  • Page 500 ■ Color test pattern YCMK_ _A MCYK Fig. 7-20 7-42 Confidential...

  • Page 501: Sensitivity Adjustment Of Density Sensor (Function Code 72)

    1.4.22 Sensitivity adjustment of density sensor (Function code 72) <Function> This function allows you to print the patch data for density sensor sensitivity adjustment on the belt unit and measure the density with the density sensor. The characteristics of the density sensor are calculated based on the value measured by the density sensor, and the parameter is adjusted upon color density adjustment.

  • Page 502: Setting By Country (Function Code 74)

    1.4.23 Setting by country (Function code 74) <Function> This function allows you to customize the EEPROM according to language, function settings, and worker switch settings. Note: If you replace the main PCB, be sure to carry out this procedure. <Operating procedure> (1) Press the 7 and 4 buttons in this order in the initial state of the maintenance mode.
  • Page 503 - If you can determine the country where the customer uses the machine, enter the code outside the brackets. If not, enter the code inside. - The information provided in this page is as of August 2011. Regarding the latest setting codes, see the ROM/ firmware information provided by Brother Industries, Ltd. 7-45 Confidential...

  • Page 504: Sensitivity Adjustment Of Registration Mark Sensor And Check Of Belt Surface (Function Code 75)

    1.4.24 Sensitivity adjustment of registration mark sensor and check of belt surface (Function code 75) <Function> This function makes the registration mark sensor to adjust its sensitivity compulsory. This allows you to check if the registration mark sensor works properly. This function makes the machine to check the surface of the belt unit by using the registration mark sensor as well.
  • Page 505 ■ Error display when “REGI_SENS ADJUST BELT OFF” or “REGI_SENS ADJUST BELT CHECK” is executed Error messages Description Solution REGI_SENS ADJUST Failure to write electronic Replace the engine PCB Write Err volume NVRAM ASSY. REGI_SENS ADJUST Measurement data error Replace the belt unit. If you Belt Left Err upon sensitivity adjustment do not replace it, execute the...

  • Page 506: Printout Of Maintenance Information (Function Code 77)

    1.4.25 Printout of maintenance information (Function code 77) <Function> This function allows you to print a list (see the figure below) of all maintenance information including printer coverage information. <Operating procedure> (1) Press the 7 button twice in the initial state of the maintenance mode. “Printing”...

  • Page 507: Operational Check Of Fans (Function Code 78)

    1.4.26 Operational check of fans (Function code 78) <Function> This function is to check whether each of fans is operating correctly or not. The operation of the following fans is checked respectively, and their operating states (rotation speed 100 %, rotation speed 50 %, or OFF) are displayed.

  • Page 508: Display Of The Machine's Log (Function Code 80)

    1.4.27 Display of the machine’s log (Function code 80) <Function> This function allows you to view the counter information. The display items are shown in the table below. Description USB: Serial number Serial CDRUM: Number of accumulated rotations of cyan drum CDRM_PG: Number of printed pages by cyan drum CDRM_CH:...
  • Page 509 Description WTNR_PG: Printed pages by waste toner box WTNR_CH: Number of times the waste toner box has been replaced BCLN: Number of accumulated rotations of the cleaning roller BELT_PG: Printed pages by belt unit Replacing BELT_CH: Number of times the belt unit has been replaced part related items PFK1_PG:...
  • Page 510 Description PLTNRE: Printed pages of plain, thin, and recycled paper TKTRBD: Printed pages of thick, thicker, and bond paper ENVTYP: Printed pages of envelope, envelope thick, and Print pages envelope thin by paper HAGAKI: Printed pages of Hagaki type LABEL: Printed pages of label ADSX_PG Number of single-sided scanned pages with the ADF...

  • Page 511: Error Code Indication (Function Code 82)

    <Operating procedure> (1) Press the 8 and 0 buttons in this order in the initial state of the maintenance mode. (2) Each time the Start/Black button is pressed, next log information item appears on the LCD in the order. Press the button to go to the next item.

  • Page 512: Developing Bias Voltage Correction (Function Code 83)

    1.4.29 Developing bias voltage correction (Function code 83) <Function> This function performs developing bias voltage correction to fix the density of each color toner when printed color is not correct. Note: Before this function is performed, there is a need that the Sensitivity adjustment of density sensor (maintenance mode 72) has been done more than once.

  • Page 513: Function Code

    1.4.30 Output of transmission log to the telephone line (Function code 87) <Function> This function outputs the transmission log (that the machine has stored about the latest transmission) to the telephone line. It allows the service personnel to receive the transmission log of the user's machine at a remote location and use it for analyzing problems arising in the user's machine.

  • Page 514: Other Service Functions

    OTHER SERVICE FUNCTIONS Resetting the Periodical Maintenance Parts Life 2.1.1 Resetting the life counter of the belt unit <Function> This function allows you to reset the page counter of the belt unit and increase the number of replacement times by one. <Operating procedure>...

  • Page 515: Resetting The Life Counter Of The Drum Unit

    2.1.3 Resetting the life counter of the drum unit <Function> This function allows you to reset the page counter of the drum unit and increase the number of replacement times by one. <Operating procedure> (1) Press the 3 and 9 buttons at the same time in the ready state. The “Reset Menu/Drum”...

  • Page 516: Develop Roller Counter Reset Function

    Develop Roller Counter Reset Function This function is to manually perform the operation same as the one when a toner cartridge is replaced with a new one. The purpose of this function is to provide a means to resolve an error when a new toner cannot be recognized by the product, and the LCD display fails to be cleared.

  • Page 517: How To Recover From Errors Of The Fuser Unit

    How to Recover from Errors of the Fuser Unit How to recover from errors of the fuser unit is to use Function code 99 in the maintenance mode. WARNING When clearing an error, be sure that the fuser unit is cooled down sufficiently. If an error is cleared while the fuser unit is not cooled down, there is a possibility that the unit might be unable to be repaired.
  • Page 518 CHAPTER 8 CIRCUIT DIAGRAMS & WIRING DIAGRAM Confidential...
  • Page 519 CHAPTER 8 CIRCUIT DIAGRAMS & WIRING DIAGRAM This chapter provides the circuit diagrams and wiring diagram for the connections of the PCBs. CONTENTS 1. CIRCUIT DIAGRAMS.................8-1 2. WIRING DIAGRAM ..................8-12 Confidential...

  • Page 520: Circuit Diagrams

    CIRCUIT DIAGRAMS ■ High-voltage Power Supply PCB Circuit Diagram SYS HITEK: SPH-8N35 (1/3) Confidential...
  • Page 521 ■ High-voltage Power Supply PCB Circuit Diagram SYS HITEK: SPH-8N35 (2/3) Confidential...
  • Page 522 ■ High-voltage Power Supply PCB Circuit Diagram SYS HITEK: SPH-8N35 (3/3) Confidential...
  • Page 523 ■ High-voltage Power Supply PCB Circuit Diagram MURATA: MPH3316 (1/3) Confidential...
  • Page 524 ■ High-voltage Power Supply PCB Circuit Diagram MURATA: MPH3316 (2/3) Confidential...
  • Page 525 ■ High-voltage Power Supply PCB Circuit Diagram MURATA: MPH3316 (3/3) Confidential...
  • Page 526 ■ Low-voltage Power Supply PCB Circuit Diagram (100V) Confidential...
  • Page 527 ■ Low-voltage Power Supply PCB Circuit Diagram (200V) Confidential...
  • Page 528 ■ NCU PCB Circuit Diagram: USA/ Canada Confidential...
  • Page 529 ■ NCU PCB Circuit Diagram: Europe/Asia/Oceania/China 8-10 Confidential...
  • Page 530 ■ NCU PCB Circuit Diagram: South Africa/Gulf 8-11 Confidential...

  • Page 531: Wiring Diagram

    WIRING DIAGRAM ■ Wiring Diagram (1/2) 8-12 Confidential...
  • Page 532 ■ Wiring Diagram (2/2) 8-13 Confidential...
  • Page 533 APPENDIX 1. WORKER SWITCH (WSW) This appendix describes the functions of the worker switches. Each of the firmware switches has eight selectors. You should not allow end users to access all of those selectors, but you can allow them to access user-accessible selectors which are shaded in the worker switch tables in this appendix.
  • Page 534 WORKER SWITCH (WSW) This appendix describes the functions of the worker switches. It is not allowed to access all of those selectors, but it is allowed to access the selectors shaded in the worker switch table. Worker switch ■ WSW No. Function Refer to: WSW01...
  • Page 535 WSW No. Function Refer to: WSW28 Function setting 6 App. 1-28 WSW29 Function setting 7 App. 1-29 WSW30 Function setting 8 App. 1-29 WSW31 Function setting 9 App. 1-30 WSW32 Function setting 10 App. 1-30 WSW33 Function setting 11 App. 1-31 WSW34 Function setting 12 App.
  • Page 536 WSW No. Function Refer to: WSW61 Scanning light intensity to judge to be stable 1 App. 1-49 WSW62 Scanning light intensity to judge to be stable 2 App. 1-49 WSW63 Function setting 26 App. 1-50 WSW64 Setting the language/Default paper size App.
  • Page 537 The functions and settings for each worker switch (WSW) are described below; WSW01 (Dial pulse setting) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: N Dial pulse generation mode 0 1: N+1 1 0: 10-N 1 1: N No.
  • Page 538 - Selector 7: Switching between pulse and tone dialing, by the function switch This selector determines whether or not the dialing mode can be switched between the pulse (DP) and tone (PB) dialing by using the function switch. - Selector 8: Default dialing mode, pulse (DP) or tone (PB) dialing This selector sets the default dialing mode (pulse dialing or tone dialing) which can be changed by the function switch.
  • Page 539 WSW03 (PABX mode setting) ■ Selector No. Function Setting and Specifications CNG detection when sharing a 0: A modular wall socket with a telephone 1: B Detection time length of PABX* dial tone, required for starting dialing (Not used.) CNG detection when sharing a 0: A modular wall socket with a telephone 1: B...
  • Page 540 WSW04 (Transfer facility setting) ■ Selector No. Function Setting and Specifications Earth function in transfer facility (Not used.) Dual tone detection frequency in ICM recording (Not used.) Dual tone detection sensitivity in ICM recording (Not used.) Length of time added to time designated by selectors 3 and 4 on 0: Not added the WSW 24 (time between CML ON...
  • Page 541 WSW05 (1st dial tone and busy tone detection) ■ Selector No. Function Setting and Specifications No. 1 2 3 0 0 0: 3.5 sec. wait 0 0 1: 7.0 sec. wait 0 1 0: 10.5 sec. wait 1st dial tone detection 0 1 1: 14.0 sec.
  • Page 542 - Selectors 5 and 6: Busy tone detection in automatic sending mode These selectors determine whether or not the machine automatically disconnects a line upon detection of a busy tone in automatic sending mode. Setting selector 6 to “0” ignores a busy tone so that the machine does not disconnect the line. Setting selectors 5 and 6 to “0”...
  • Page 543 - Selectors 1 through 3: Redial/Pause button setting and 2nd dial tone detection Selectors 1 2 3 0 0 0 No wait is inserted even if the Redial/Pause button is pressed. 0 0 1 If you press the Redial/Pause button during dialing, the machine will insert wait as defined in the above table.
  • Page 544 WSW07 (Dial tone setting 1) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: Narrows by 10 Hz Dial tone frequency band control 0 1: Initial value 1 0: Widens by 10 Hz 1 1: Widens by 10 Hz Line current detection (Not used.) No.
  • Page 545 WSW08 (Dial tone setting 2) ■ Selector No. Function Setting and Specifications No. 1 2 3 0 0 0: 50 ms 0 0 1: 250 ms 0 1 0: 500 ms 1st dial tone detection time length 0 1 1: 620 ms 1 0 0: 800 ms 1 0 1: 1.5 sec.
  • Page 546 WSW09 (Protocol definition 1) ■ Selector No. Function Setting and Specifications 0: 256 octets Frame length selection 1: 64 octets 0: Allowed Use of non-standard commands 1: Prohibited No. 3 4 0 0: 4 times No. of retries 0 1: 3 times 1 0: 2 times 1 1: 1 times 0: 300 sec.
  • Page 547 WSW10 (Protocol definition 2) ■ Selector No. Function Setting and Specifications DPS switching interfacing with CML (Not used.) Time length from transmission of the 0: 100 ms last dial digit to CML ON 1: 50 ms Time length from CML ON to CNG 0: 2 sec.
  • Page 548 WSW11 (Busy tone setting) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: Narrows by 10 Hz Busy tone frequency band control 0 1: Initial value 1 0: Widens by 10 Hz 1 1: Widens by 10 Hz 1: 250-750/250-750 ms 1: 400-600/400-600 ms 1: 175-440/175-440 ms...
  • Page 549 WSW12 (Signal detection condition setting) ■ Selector No. Function Setting and Specifications No. 1 2 Min. detection period required for 0 0: 1,500 ms interpreting incoming calling signal 0 1: 500 ms (CI) as OFF 1 0: 700 ms 1 1: 900 ms No.
  • Page 550 WSW13 (Modem setting) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: 0 km Cable equalizer 0 1: 1.8 km 1 0: 3.6 km 1 1: 5.6 km No. 3 4 0 0: -43 dBm Reception level 0 1: -47 dBm 1 0: -49 dBm 1 1: -51 dBm...
  • Page 551 WSW14 (AUTO ANS facility setting) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: 13 Hz Frequency band selection (lower 0 1: 15 Hz limit) for incoming calling signal (CI) 1 0: 23 Hz 1 1: 20 Hz No.
  • Page 552 WSW15 (Redial facility setting) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: 5 min. Redial interval 0 1: 1 min. 1 0: 2 min. 1 1: 3 min. No. 3 4 5 6 0 0 0 0: 16 times 0 0 0 1: 1 times No.
  • Page 553 WSW17 (Function setting 2) ■ Selector No. Function Setting and Specifications Off-hook alarm (Not used.) Not used. 0: USA type Calendar clock type 1: European type Not used. 0: OFF Non-ring reception 1: ON Not used. - Selector 5: Calendar clock type If this selector is set to “0”...
  • Page 554 WSW18 (Function setting 3) ■ Selector No. Function Setting and Specifications Addition of registration of station ID 0: Add for PC-FAX 1: Not add No. 2 3 0 0: 40 sec. Detection enabled time for CNG and 0 1: 0 sec. (No detection) no tone 1 0: 5 sec.
  • Page 555 WSW19 (Transmission speed setting) ■ Selector No. Function Setting and Specifications No. 1 2 3 First transmission speed choice for No. 4 5 6 fallback 0 0 0: 2,400 bps 0 0 1: 4,800 bps 0 1 0: 7,200 bps 0 1 1: 9,600 bps Last transmission speed choice for 1 0 0: 12,000 bps...
  • Page 556 WSW20 (Overseas communications mode setting) ■ Selector No. Function Setting and Specifications 0: OFF EP* tone prefix 1: ON Overseas communications 0: 2,100 Hz mode (Reception) 1: 1,100 Hz Overseas communications 0: OFF mode (Transmission) 1: Ignores DIS once. No. 4 5 Min.
  • Page 557 WSW21 (TAD setting 1) ■ Selector No. Function Setting and Specifications Max. waiting time for voice signal (Not used.) Taping the call (Not used.) Erasure of message stored in the 0: Yes memory after the message transfer 1: No WSW22 (ECM and call waiting caller ID) ■...
  • Page 558 WSW23 (Communications setting) ■ Selector No. Function Setting and Specifications 0: 0 From the head of a series of zeros Starting point of training check (TCF) 1: From any arbitrary point No. 2 3 0 0: 0 % Allowable training error rate 0 1: 0.5 % 1 0: 1 % 1 1: 2 %...
  • Page 559 WSW24 (TAD setting 2) ■ Selector No. Function Setting and Specifications Maximum OGM recording time (Not used.) No. 3 4 0 0: 4 sec. Time length from CML ON to start of 0 1: 3 sec. pseudo ring backtone transmission 1 0: 2 sec.
  • Page 560 WSW26 (Function setting 4) ■ Selector No. Function Setting and Specifications Not used. Dialing during document reading into 0: Disable the temporary memory in inmemory 1: Enable message transmission In the case of Selector 3=0 in WSW54. No. 4 5 0 0: 0.5 0 1: 1 No.
  • Page 561 WSW27 (Function setting 5) ■ Selector No. Function Setting and Specifications Not used. 0: Yes Ringer OFF setting 1: No Automatic playback of OGM when switched to the TAD mode (Not used.) Detection of distinctive ringing pattern (Not used.) Not used. Recording quality (Not used.) Recording time for high recording quality (Not used.)
  • Page 562 WSW29 (Function setting 7) ■ Selector No. Function Setting and Specifications Compression threshold level for voice signals inputted via the telephone line in the built-in TAD operation (Not used.) Compression threshold level for voice signals inputted via the handset in the built-in TAD operation (Not used.) Impedance switching control in pulse dialing (Not used.)
  • Page 563 WSW31 (Function setting 9) ■ Selector No. Function Setting and Specifications Not used. Default reduction rate for failure of 0: ON automatic reduction during recording 1: OFF Not used. Do not disturb this selector. Minimum ON and OFF duration of ringer signals effective in distinctive ringing (Not used.) Not used.
  • Page 564 WSW33 (Function setting 11) ■ Selector No. Function Setting and Specifications Detection threshold level of “no tone” during recording of ICM (Not used.) FAX receiving speed to be kept within the transmission speed limit to the PC (Not used.) Report output of polled transmission 0: Yes requests 1: No...
  • Page 565 WSW36 (Function setting 14) ■ Selector No. Function Setting and Specifications ECP mode* (Not used.) Recovery from Inactive PC Interface (Not used.) PC Power-off Recognition Time (Not used.) Not used. 0: Yes Escape from phase C 1: No No. 6 7 8 0 0 0: 0 (Ignored) 0 0 1: 4...
  • Page 566 WSW37 (Function setting 15) ■ Selector No. Function Setting and Specifications Printout of the stored image data of 0: No an unsent document onto an error 1: Yes report Erasure of the stored image data of an unsent document at the time of 0: No the subsequent inmemory message 1: Yes...
  • Page 567 WSW38 (V.34 transmission settings) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: Automatic Setting of the equalizer 0 1: Automatic 1 0: Fixed to 4 points 1 1: Fixed to 16 points 0: Normal - 7 db Sending level of guard tone at phase 2 1: Normal Stepping down the transmission...
  • Page 568 WSW39 (V.34 transmission speed) ■ Selector No. Function Setting and Specifications No. 1 2 3 4 No. 5 6 7 8 0 0 0 0: 2,400 bps 0 0 0 1: 4,800 bps First transmission speed choice 0 0 1 0: 7,200 bps for fallback 0 0 1 1: 9,600 bps 0 1 0 0: 12,000 bps...
  • Page 569 WSW40 (V.34 modem settings) ■ Selector No. Function Setting and Specifications Not used. Not masking Masking No. 3 3,429 symbols/sec No. 4 3,200 symbols/sec Masking of symbol rate(s) No. 5 3,000 symbols/sec No. 6 2,800 symbols/sec No. 7 Not used. No.
  • Page 570 WSW41 (ON-duration of the scanning light source) ■ Selector No. Function Setting and Specifications ON-duration of the scanning light source at room temperature (Not used.) I-FAX relay report (Not used.) No. 5 6 7 8 0 0 0 0: -10 dBm 0 0 0 1: -11 dBm 0 0 1 0: -12 dBm Modem attenuator...
  • Page 571 WSW43 (Function setting 16) ■ Selector No. Function Setting and Specifications Header for sent mail (Station ID) (Not used.) Wait time for PC-Fax reception No. 2 3 (Class 2) and FPTS command 0 0: 50 ms transmission 0 1: 100 ms 1 0: 150 ms 1 1: 0 ms Detection time of 2100 Hz CED or...
  • Page 572 WSW45 (Speeding up scanning-2) ■ Selector No. Function Setting and Specifications Delay time from when documents are set until the ADF starts drawing them in (Not used.) No. 4 5 6 0 0 0: No correction of reference voltage during standby Periodical correction intervals of the 0 0 1: 10 sec.
  • Page 573 WSW46 (Monitor of power ON/OFF state and parallel port kept at high) ■ Selector No. Function Setting and Specifications Monitoring the PC ON/OFF state (Not used.) Parallel port output pins kept at high level (Not used.) Previous filtering parameters for 0: Enable white level compensation 1: Disable...
  • Page 574 WSW47 (Switching between high- and full-speed USB) ■ Selector No. Function Setting and Specifications Handling paper at the occurrence of a paper feed timing error (Not used.) Reducing to A4 from B4 and sending at the real time sending (Not used.) Delay of FAX line disconnection when switching to the pseudoringing external telephone (Not used.)
  • Page 575 WSW49 (End-of-copying beep and print in black) ■ Selector No. Function Setting and Specifications RAM disc size in PCL/ PS (Not used.) 0: Yes End-of-copying beep 1: No No. 4 5 0 0: 150 ms Command flag detection time 0 1: 350 ms 1 0: 550 ms 1 1: 750 ms CCD unit warm-up time adjustment...
  • Page 576 WSW51 (Function setting 17) ■ Selector No. Function Setting and Specifications Output of communications error 0: Enable report when transmission verification 1: Disable report is disabled CR motor torque variation reduction control (Not used.) Cordless handset microphone volume (Not used.) Main unit microphone level and echo cancellation ON/OFF function (Not used.)
  • Page 577 WSW54 (Function setting 20) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: 100 ms (default) PictBridge command delay time 0 1: 0 ms 1 0: 50 ms 1 1: 200 ms More CNG detection cycles in 0: No user-friendly reception 1: 2 more cycles...
  • Page 578 WSW55 (Interval of time requred for the developing bias voltage correction ) ■ Selector No. Function Setting and Specifications The developing bias voltage correction is performed on each print job. 1-72: The developing bias voltage Interval of time required for the correction is performed developing bias voltage correction when a print job occurs at...
  • Page 579 WSW57 (Function setting 22) ■ Selector No. Function Setting and Specifications Caller ID judgment voltage (to be distinguished from rings) (Not used.) Caller ID judgment voltage (to be distinguished from reverse polarity voltages) (Not used.) 0: Enable Caller ID burst link time limit 1: Disable Base unit Start button after cordless handset dialing (Not used.)
  • Page 580 WSW59 (Function setting 24) ■ Selector No. Function Setting and Specifications 0: USB serial number transmitted/USB USB serial number (SN) serial number not transmitted transmission enabled/disabled 1: Frame length selection Extension of the waiting time 0: Enable (default) between ANSam and DIS 1: Disable No.
  • Page 581 WSW60 (Function setting 25) ■ Selector No. Function Setting and Specifications Not used. No. 4 5 0 0: OFF Caller ID primary closed circuit timing 0 1: Fast adjustment 1 0: Normal 1 1: Slow Output of CNG detection result to the 0: Disable (default) activity report 1: Enable...
  • Page 582 WSW61 (Scanning light intensity to judge to be stable 1) ■ Selector No. Function Setting and Specifications Change rate of the CCD scanning light intensity to judge to be stable in the long time mode (Not used.) Change rate of the CCD scanning light intensity to judge to be stable in the short time mode (Not used.) ■...
  • Page 583 WSW63 (Function setting 26) ■ Selector No. Function Setting and Specifications No. 1 2 0 0: Speed 1 Switch of the print speed 0 1: Speed 2 1 0: Speed 3 1 1: Speed 4 0: Follow to WSW17 Clock type 1: Japanese Type (YMD) 0000: Other 0001: English...
  • Page 584 WSW64 (Setting the language/Default paper size) ■ Selector No. Function Setting and Specifications No.1 2 3 4 5 6 0 0 0 0 0 0: English 0 0 0 0 0 1: French 0 0 0 0 1 0: German 0 0 0 0 1 1: Dutch 0 0 0 1 0 0: Spanish 0 0 0 1 0 1: Italian...
  • Page 585 WSW66 (Reserved *Change of the setting is prohibited) ■ Selector No. Function Setting and Specifications Reserved * Change of the setting is prohibited. ■ WSW67 (Reserved *Change of the setting is prohibited) Selector No. Function Setting and Specifications Reserved * Change of the setting is prohibited. ■...
  • Page 586 WSW72 (Reserved *Change of the setting is prohibited) ■ Selector No. Function Setting and Specifications Reserved * Change of the setting is prohibited. WSW73 (Reserved *Change of the setting is prohibited) ■ Selector No. Function Setting and Specifications Reserved * Change of the setting is prohibited. WSW74 (ADF stop control) ■...
  • Page 587 WSW76 (The limited number of the documents in reverse for paper ejection of ■ the simplex scanning from ADF) Selector No. Function Setting and Specifications No. 1 2 3 4 5 6 7 8 0 0 0 0 0 0 0 0: 0 0 0 0 0 0 0 0 1: 1 The limited number of the documents 0 0 0 0 0 0 1 0: 2...

  • Page 588: Deletion Of User Setting Information Etc

    APPENDIX 2. DELETION OF USER SETTING INFORMATION etc. This appendix provides instructions on how to delete user setting information etc. recorded in the machine. Confidential...
  • Page 589 DELETION OF USER SETTING INFORMATION, ETC. User setting such as wired and wireless network settings in the machine is recorded in the EEPROM and the Flash memory on the Main PCB. Follow the procedure described below to delete this information with a single operation. - Your name and telephone number - Telephone directory data - Group dialing data...
  • Page 590 APPENDIX 3. SERIAL NUMBERING SYSTEM Confidential...
  • Page 591 SERIAL NUMBERING SYSTEM Each machine has a serial number label for the machine itself and property labels for some other parts. Refer to the information below for the meaning of the serial number and property codes and the location of each label. ■...
  • Page 592 ■ Serial number of the LED ASSY <Print position> Serial number Fig. App 3-4 App.3-2 Confidential...

  • Page 593: Screw Catalogue

    APPENDIX 4. SCREW CATALOGUE Confidential...
  • Page 594 SCREW CATALOGUE Taptite bind B Screw bind Taptite bind B Screw bind M3x8 M3x4 Taptite bind B Shoulder screw M3x10 Taptite bind B Shoulder screw M3x12 Taptite bind B Shoulder screw M4x12 Taptite bind S Taptite pan Taptite bind S Taptite pan B M4x14 M3x5 Taptite bind S...
  • Page 595 APPENDIX 5. REFERENCES Confidential...

  • Page 596: Machine Specification

    REFERENCES This page provides reference information. It is possible to get the full instructions of the subjects by just clicking on the links below. Machine specification (Refer to “2. SPECIFICATIONS LIST” in Chapter Paper specification (Refer to “2.5 Paper” in Chapter Error codes (Refer to “2.1 Error Codes”...
  • Page 597 APPENDIX 6. GLOSSARY Confidential...
  • Page 598 GLOSSARY ■ ACRONYMS AND TECHNICAL TERMS In this manual, the manual specific acronyms and technical terms are used in addition to the generally used ones. The table below contains typical acronyms and technical terms that are used throughout this manual. Auto Document Feeder Liquid Crystal Display APIPA...

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