Lennox Hearth Products Winslow PI40 Installation And Operation Manual

Pellet-fired fireplace insert country collection
Table of Contents

Advertisement

Quick Links

Pellet-Fired
Fireplace Insert
Save These Instructions
For Future Reference
P/N 775229M, Rev. E, 12/2010
Portland
US
Report No. 050-S-14b-2
INSTALLATION AND OPERATION MANUAL
A French manual is available upon request. Order P/N 775229CF.
Ce manuel d'installation est disponible en francais, simplement en faire la demande. Numéro de la pièce
775229CF.
This appliance must be properly installed and operated in order to prevent the possibility
of a house fire. Please read this entire manual before installation and use of this pel-
let fuel-burning room heater. Failure to follow these instructions could result in
property damage, bodily injury or even death. Contact your local building or
fire officials to obtain a permit and information on any installation require-
Hot! Do not touch! The glass and surfaces of this appliance will be
hot during operation and will retain heat for a while after shutting off
the appliance. Severe burns may result.
Carefully supervise children in the same room as appliance.
Lennox™ pellet-burning appliances are designed for use as a supple-
mental heater. They are not intended for continuous use as a primary
heat source.
Model Winslow™ (PI40)
ments and inspection requirements in your area.
WARNINGS
Pellet Insert

Advertisement

Table of Contents
loading

Summary of Contents for Lennox Hearth Products Winslow PI40

  • Page 1 INSTALLATION AND OPERATION MANUAL Pellet-Fired Fireplace Insert Save These Instructions For Future Reference P/N 775229M, Rev. E, 12/2010 Pellet Insert Model Winslow™ (PI40) A French manual is available upon request. Order P/N 775229CF. Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce Portland 775229CF.
  • Page 2: Important Safety Warnings

    Failure to comply with this WARNING restriction will void all warranties and the safety listing of the stove. Consult with your Lennox Hearth Products dealer for Improper installation, adjustment, alteration, ser- more information on approved pellet fuels.
  • Page 3: Table Of Contents

    Inspect Gaskets ............Page 21 Cleaning Heat Exchanger ......... Page 21 Thank you for selecting a Lennox Hearth Products pellet fireplace Cleaning Flue Gas Passageways ......Page 21 insert as the answer to your home heating needs.
  • Page 4: Planning Your Installation

    However, the generator’s electrical regulator may not be compat- of negative pressure. Lennox Hearth Products accepts no liability for ible with the insert’s electronics. The higher the quality of the generator, damages resulting from negative pressures described here.
  • Page 5: Features And Specifications

    Appearance Options FEATURES AND SPECIFICATIONS The Winslow PI40 insert can be ordered with the following door trims, grills, surround (flange) assemblies, log set and brick panel options : Installation Options • Residential Door Trim Kits Grill Kits • Vented vertical and horizontal (see venting instructions)
  • Page 6 Wood pellets manufactured to the pellet fuels institute (P.F.I.) certification FUEL standard are available in two grades, Standard and Premium. The primary difference between the two is the ash content of the pellets. CAUTION The P.F.I. specification for standard grade & premium grade residential pellet fuel is as follows: The use of unapproved, dirty, wet and / or high salt •...
  • Page 7: Insert Dimensions

    2-1/2” Minimum Screen Pocket is Needed for the Control INSERT DIMENSIONS Board (not applicable if P/N H7232 ZC Surround Kit is used*) Front View 23” (584mm) 15-1/2” 15” 26-1/4” (394mm) (381mm) Minimum (667mm) 36” (914mm) Minimum* Control Board Side Surround Panel 23-3/8”...
  • Page 8: Clearances To Combustibles

    CLEARANCES TO COMBUSTIBLES HEARTH PROTECTION The floor protector must be a non-combustible material extending IMPORTANT beneath the insert from the surround panels forward and to the front and sides as shown in Figure 7. Important, if anything other than a • Minimum clearances specified may not allow masonry hearth is used in the installation you must use the Heat Kit for ease of operation and maintenance (please (Cat.
  • Page 9: Installation

    1. Do not terminate the vent in any enclosed or semi-enclosed areas such as a carport, garage, attic, crawlspace, narrow walkway, closely The Winslow PI40 insert is shipped with the control board wrapped and fenced area, under a sundeck or porch, or any location that can build placed behind the firebox.
  • Page 10: Vent Termination Locations

    Vent Termination Locations Air Supply Inlet Vent Terminal Vertical Terminal Area Where Terminal Is Not Permitted USA - 1' Min. 24” CANADA - 3' Min. (610mm) Vertical Terminal (From Eave) USA - 1' Min. 24” CANADA - 3' Min. (610mm) Fixed Closed NOTE: Vent requirements are in accordance with NFPA 211 and CAN/...
  • Page 11: Insert Leveling

    The recommended pipe installation is running the pellet pipe *The block off panel should be air tight to ensure smoke does from the insert all the way to the top of the chimney. However, not enter the house and to help the pipe may terminate inside the chimney above the damper if establish chimney draft when the the chimney is sealed below the pellet pipe termination with a...
  • Page 12: Mobile Home Installations

    • Installation should be in accordance with the Manufactured 36" FIREPLACE OPENING Home and Safety Standard (HUD), CFR 3280, Part 24. • Connecting the Winslow PI40 insert to outside combustion air is required in manufactured home installations and when 18"...
  • Page 13: Outside Air Installations

    Outside Air Installations Door Trim Installation Instructions (ref. form # 775274M) Connecting the Winslow PI40 insert to outside combustion air is required Parts List (A) in manufactured home installations and when required by local building codes. The fireplace insert’s air intake will accept 2” ID pipe to accom- (2) Trim Pieces (Black, Gold, Nickel, Brushed Nickel or Black Nickel) modate outside air installations.
  • Page 14 4. Place one washer on each stud. Using a 3/8” nut driver, snug up the nuts on each piece of trim. Do not finish tightening the nuts yet. See Figure 19. 5. There should be approximately a 7/8” (22 mm) gap between the top edge of the upper door trim and the top edge of the front door and 9/16”...
  • Page 15: Door Grill Installation Instructions

    Door Grill Installation Instructions 3. Rotate the grill back to the horizontal position, then using 1/8” allen (ref. form # 775273M) wrench or t-handle wrench, re-install the four button head screws through the two holes at each end of the grill and into the stove body. Parts Needed See Figures 23 and 24.
  • Page 16 Brick Panel Installation 2. Remove all pellets and ash from the firebox to ensure a proper fit for the brick panel. Option: Part #79030 3. Insert the brick panel, top first, as shown in Figure 27. The two cut Kit Contents out corners should be at the bottom.
  • Page 17 5. Screw in the four tap tights, included with this kit, using a 5/32 allen 6. Replace the Burn-Pot and check that it is firmly in place (if you can wrench. rotate the Burn-Pot it is not installed correctly). If present, install the optional log set according to the log set installation instructions (included with your log set).
  • Page 18: Log Set Installation Instructions

    Log Set Installation Instructions (ref. form # 775275M) Kit Contents (refer to Figure 30) 1 ea. Left Log (A) 1 ea. Right Log (B) 1 ea. Front Log (C) 2 ea. Log Support Brackets (D) 1 ea. Instruction Sheet bend lines Cat. No. Model Description H 5142 P40LOG...
  • Page 19: Operation

    Lighting OPERATION 1. Turn the heat selector knob (see Figure 34) to the heat level desired - 1 Control Board through high - and the ready light will turn green. 2. Push the start button and the ignite and feeding lights will come on and the lighting sequence will begin.
  • Page 20: Shut Down

    Corn Fuel down cycle. Shelled corn can be burned in the Winslow PI40 insert when it is mixed Power Outage - If the insert loses electrical power for less than 10 seconds with wood pellet fuel (see Fuel Specifications on Page 6). The mixture it will continue to operate.
  • Page 21: Cleaning And Maintenance

    Cleaning Glass CLEANING AND MAINTENANCE CAUTION: Do not open the front door when the fireplace insert is hot. To open the door, follow the first two steps listed in Front IMPORTANT CAUTIONS: Door Removal on Page 24. Clean the glass using a soft cloth or paper towel and a household glass cleaner or gas stove •...
  • Page 22: Cleaning Combustion Blower

    Flue Passageways Cleaning Procedure (Recommended Frequency of Yearly*) Right Side View 1. Open both the right and left side door to locate side flue passageways (see Figure 36A). 2. There is one upper and one lower, 1” x 2”, flue passageways on both the left and right sides (see Figures 36A, 36B and 36C).
  • Page 23: Removing Ash From The Firebox

    Slide to the side to remove. Figure 37 Figure 39 Rotate Latch Proof of Fire Switch Handle (Recommended Frequency of 1 year or after every 100 bags of fuel used*) This switch needs to be removed and cleaned after every 100 bags of fuel burned.
  • Page 24: Front Door Opening And Removal

    Hopper Extension Hopper Lid Front Door Figure 40 Figure 41 Front Door Opening and Removal CAUTION: Do not open the front door when the insert is hot. To remove the door, swing the left and right side doors A open. Pull the front door handle B to the front and swing the front door open. Lift the front door up and off the hinges as shown in Figure 41 (see C).
  • Page 25: Component Location And Functions

    Vacuum Switch - The Winslow PI40 insert has a vacuum switch located behind the left door, fastened to the base (see A in Figure 45). If there is a leak in the firebox created by the front door being ajar or a blocked flue, the vacuum switch will sense it and cause the insert to go into a shutdown mode.
  • Page 26: Draft Adjuster

    Draft Adjuster - Adjustment Procedure After the draft adjuster is adjusted, re-evaluate the appearance of the flame. It may be necessary to continue adjusting it in increments until proper combustion is achieved (the flame should become a brighter The Winslow™ PI40 insert has a draft adjuster located at the right side yellow and begin to “dance”).
  • Page 27: Diagnostic Codes

    DIAGNOSTIC CODES If the insert operates abnormally, the ready light on the control board will signal the nature of the abnormal operation. The following is a list of pos- sible signals or codes: Ready light is constant red Ignition Failure Ready light flashes red 1 short and 1 long blink Vacuum Switch Open Ready light flashes red 2 short blinks...
  • Page 28 Over Temperature Snap Switch Shuts Insert Down - Code - Ready light flashes red 2 long blinks Possible Problem Solution Convection blower not running Blower dirty, blower snap switch bad, or blower broken Flue passageways or vent restricted Clean passageways or vent pipe (see Pages 21 and 22) Snap switch* defective Replace the snap switch* * Note: The snap switch has a reset button that must be pushed before insert will function (see Page 24).
  • Page 29: Replacement Parts

    REPLACEMENT PARTS - WINSLOW™ PI40 Contact an Authorized Lennox Hearth Products dealer to obtain any of these parts. Never use substitute materials. Use of non- approved parts can result in poor performance and safety hazards. Winslow™ PI40 insert 79040 Door w/glass (No Trim)
  • Page 30: Accessories

    ACCESSORIES Surround Trim (ref. Form # 775279M) H5143 GFT2941-B Trim/Black 29” Ht. x 41” Wd. H5145 GFT2948-B Trim/Black 29” Ht. x 48” Wd. Surround Panel Kits (required - sold separately) (ref. Form # 775279M) H5144 GFT3341-B Trim/Black 33” Ht. x 41” Wd. Cat.
  • Page 31 Door Trim (required - sold separately) (ref. Form # 775274M) Zero Clearance Kit Item No. Cat. No. Model Description Cat. No. Model Description 79038 P40DT-B Black 79025 PI40-ZCK Zero Clearance Kit (ref. Form # 775277M) 79034 P40DT-G Gold Common Accessories 79037 P40DT-N Nickel...
  • Page 32: Heat Kit Instructions

    Heat Kit Instructions (ref. form # 506033-01) Kit Contents (Refer to Figure 48) 1 ea. 2” lower trim piece (A) 1 ea. 1” Insulation Board (B) 2 ea. 1/2” x 10-24” screws (C) 1 ea. Instruction Sheet Pellet Heat Kit Cat. No. Model Description Figure 49 79024 PI40-HK...
  • Page 33: Pellet Insert Zc Kit Assembly Instructions

    Pellet Insert ZC Kit Assembly Note: Top or rear vent? If you will be venting out the top then you will install the block off plate (F in Figure 53) onto the lower back panel (A) (ref. form # 775277M) in the spot that is marked “z” in Figure 53. If you are venting out the Kit Contents back you will install the block off plate (F) onto the top panel (D) in the spot that is marked “y”...
  • Page 34 Bottom 2 holes on each side Figure 56 Figure 58 4. Install the top panel (D). Place the top panel (D) on top of the pe- rimeter panels (A, B, and C). Using only the three holes along the left and right side of the top panel (D), screw panel (D) onto the side panels (A and B).
  • Page 35 7. Remove the 3 screws located across the top of the pellet hopper (see 9. Install the access panel (E) by screwing it onto the right side panel Figure 60). (C), using four of the sheet metal screws provided. Figure 62 Figure 60 10.
  • Page 36: Zc Framing Dimensions For

    ZC Framing Dimensions for Combustible / Floor Top View Exhaust 8-1/4” (210mm) Front 9-1/8” (232mm) 39” (991mm) Front View Exhaust Intake Power Cord 6-3/4” 4” (172mm) 3-1/2” (102mm) (89mm) 10-3/8” (264mm) 19-1/2” (495mm) 25-1/2” (648mm) Side View Outside Air Intake 29-1/2”...
  • Page 37: Zc Framing Dimensions For Non-Combustible Hearth /Floor

    ZC Framing Dimensions for Non-Combustible Hearth / Floor Top View Exhaust 8-1/4” (210mm) Front 9-1/8” (232mm) 39” (991mm) Front View Exhaust Intake A/C Power Cord 4-3/4” (121mm) 3”(76mm) 2-1/2”(64mm) 10-3/8” (264mm) 19-1/2” (495mm) 25-1/2” (648mm) Side View Outside Air Intake 28”...
  • Page 38: Product Reference Information

    Your Dealer's Name _________________________________________________ Your Dealer's Phone Number __________________________________________ Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.

Table of Contents