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• Important operating and
maintenance instructions
included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory-trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Page 1
HUDSON BAY
DIRECT VENT GAS APPLIANCE
Owner's Manual
Installation and Operation
Model:
HUDBAY-FS
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and
follow these instructions
for safe installation and
operation.
Quadra-Fire • Hudson Bay • 7003-121 Rev. i
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas
fi tter.
See Table of Contents for additional Commonwealth of Mas-
sachusetts requirements.
This appliance may be installed as an OEM installation in manufactured
home (USA only) or mobile home and must be installed in accordance
with the manufacturer's instructions and the manufactured home con-
struction and safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the
rating plate.
R
Portland
Tested and
O-T L
Oregon USA
Listed by
C
US
OMNI-Test Laboratories, Inc.
10/08
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Table of Contents
Related Manuals for Quadra-Fire Hudson Bay Direct Vent Gas Appliance HUDBAY-FS
Summary of Contents for Quadra-Fire Hudson Bay Direct Vent Gas Appliance HUDBAY-FS
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Page 1: What To Do If You Smell Gas
• Important operating and maintenance instructions included. WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death. • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. - Page 2 and Welcome to the Quadra-Fire Family Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment begins with our research of the market, including ‘Voice of the Customer’...
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Page 3: Table Of Contents
Section 1: Listing and Code Approvals A. Appliance Certifi cations ...4 B. Glass Specifi cations ...4 C. BTU Specifi cations ...4 D. High Altitude Installations ...4 E. Non-Combustible Materials ...4 F. Combustible Materials ...4 G. Electrical Codes ...4 H. Requirements for the Commonwealth of Massachusetts ...5 Section 2: Getting Started A. -
Page 4: Section 1: Listing And Code Approvals
Listing and Code Approvals A. Appliance Certifi cation MODEL: Hudson Bay LABORATORY: OMNI Test Laboratories, Inc. 061-S-29b-5 TYPE: Direct Vent Gas Heater STANDARD: ANSI Z21.88-2002 ּ UL307b CAN/CBA 2.17-M91 The product is listed to ANSI standards for “Vented Gas Ap- pliance Heaters”... -
Page 5: Requirements For The Commonwealth Of Massachusetts
NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above... -
Page 6: Section 2: Getting Started
Getting Started A. Design & Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional air source is required. CAUTION Check building codes prior to installation. -
Page 7: Section 3: Appliance Location & Clearances A. Selecting Appliance Location
Appliance Location and Clearances NOTE: · Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. · Illustrations/diagrams are not drawn to scale. · Actual installation may vary due to individual design preference. A. Selecting Appliance Location When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1). -
Page 8: Section 4: Termination Locations
Termination Locations A. Vent Termination Minimum Clearances WARNING Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specifi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Measure vertical clearances from this surface. - Page 9 = VENT TERMINAL = 12 inches ... clearances above grade, veran- (See Note 1) da, porch, deck or balcony = 12 inches ... clearances to window or door that may be opened, or to per- manently closed window. (Glass) = 18 inches ... vertical clearance to unventilat- ed soffit or to ventilated soffit lo- cated above the terminal *30 inches ...
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Page 10: Section 5: Vent Information
Vent Information A. Venting Components In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home Technologies (HHT) • Security Chimney's Secure Vent Chimney System • Selkirk Metalbestos • AmeriVent • Simpson Dura-Vent (SDV) FIELD-FABRICATED COMPONENTS. -
Page 11: How To Use The Vent Graph
How to Use the Vent Graph Measure the distance from the top of appliance to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line. From the point of this intersection, draw a vertical line to the bottom of the graph. -
Page 12: Horizontal Termination
F. Horizontal Termination 90 DEGREE ELBOW PIPE LENGTH WALL THIMBLE COVER PIPE LENGTH Figure 5.3 Step 1. Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. - Page 13 CENTER LINE WALL THIMBLE Figure 5.5 NOTE: (1) Installation requires a minimum of 6 in. (152mm) horizontal run of vent with a 1/4 in. (6mm) rise run towards the termination. Each 1 ft. (305mm) of horizontal venting must include a 1/4 in. (6mm) rise. Never allow the vent to run downward.
- Page 14 VINYL SIDING APPLY SEALANT TO ALL FOUR SIDES WALL THIMBLE VINYL SIDING COVER STANDOFF WITH SIDING BENEATH WALL THIMBLE REMOVED Figure 5.8 Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly.
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Page 15: Vertical Termination
G. Vertical Termination 1. Direct Vent Pipe STORM COLLAR FIRESTOP PIPE LENGTH Figure 5.10 Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. - Page 16 Step 3. To install the round support box/wall thimble cover in a flat ceiling, cut a 10 in. (254mm) square hole in the ceiling, centered on the hole drilled in Step 2. Frame the hole as shown in Figure 5.13. CEILING JOISTS FRAMING 1-1/2 in.
- Page 17 Step 9. Twist-lock the vent cap and seal. Note: For multi-story vertical installations, a ceiling firestop is required at the second floor, and any subsequent floors (Figure 5.16). The opening should be framed to 10 in. x 10 in. (254mm x 254mm) inside dimensions, in the same manner as shown in Figure 5.13, on page 16.
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Page 18: Cathedral Ceiling
2. Cathedral Ceiling Step 1. Follow installation Steps 1 and 2 under vertical installation section, page 15. Step 2. Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3mm) larger than the support box outline. - Page 19 3. Class A Metal Chimney EXISTING METAL CHIMNEY SYSTEM CONNECTOR DIRECT VENT PIPE Figure 5.20 CAUTION Ensure that existing chimney is functionally sound and clean. • Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.
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Page 20: Existing Masonry Chimney
4. Existing Masonry Chimney TOP ADAPTOR RETRO CONNECTOR 90 DEGREE ELBOW DIRECT VENT PIPE Figure 5.23 CAUTION Ensure that existing chimney is functionally sound and clean. • Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance. - Page 21 WARNING Fire Risk. Explosion Risk. • Do not let the fl ex liner sag below the level at which it will connect to the appliance or connector. This could allow hot gas to become trapped and potentially become a fi re hazard. The fl ex liner path should always be sloped up toward the termination cap.
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Page 22: Section 6: Gas Information
Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi... - Page 23 Figure 6.5 With a 5/8 in. wrench remove the orifi ce retaining nut. Replace with appropriate orifi ce. (.076 LP / .125 NG) Figure 6.6 Remove pilot hood and set aside. NOTE: Do not remove retaining clip from pilot hood. Figure 6.7 Using a 5/32 in.
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Page 24: Gas Pressures
kit. Tighten screws securely. (Reference torque = 25 in./lb.) Install the enclosed identifi cation label (F) to the valve body where it can be seen. Fill out the conversion label and attach it to the valve cover. WARNING Fire Risk. Explosion Risk. -
Page 25: Gas Connection
C. Gas Connection NOTE: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI Z223.1. Instal- lation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fi... -
Page 26: Section 7: Electrical Information
Electrical Information A. Recommendation for Wire See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code, CSA C221.1. - Page 27 IGNITOR ON/OFF SWITCH Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 10/08 RED 28 IN. (711 MM) RED 28 IN. (711 MM) Quadra-Fire • Hudson Bay • 7003-121 Rev. i PILOT ASSEMBLY VALVE CAUTION...
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Page 28: Section 8: Appliance Setup
Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Accessories Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accesso- ries. WARNING Shock or fi re risk. Use ONLY optional accessories approved for this appliance. -
Page 29: Grille Installation
D. Grille Installation Figure 8.5 Following instructions stated above, remove the door of appliance. Remove the four screws (two at each end) holding the grille in place. Lift up to remove. Install the new grille by reversing the removal instructions. NOTE: Clean glass and gold or nickel plating with glass cleaner and a soft cloth, wiping off all fi... -
Page 30: Positioning The Logs
2 retaining tabs on right and left sides Figure 8.10 Bend retaining tabs on left and right sides inward to hold brick in place. Figure 8.11 Install the rear brick. Slide it in at an angle and place over the rear brick retainer. Hand bend retaining tabs up to hold brick in place. -
Page 31: Mineral Wool
Figure 8.16 Install the right rear log (#4) over the locater pins in the burner pan. Figure 8.17 Install the right twig (#5) over the locater pins in the right rear log and the right front log. Figure 8.18 Install the left twig (#6) over the locater pins in the right rear log and the left front log. -
Page 32: Blower Installation
H. Blower Installation KIT CONTENTS: Blower; 2 female spade wire connectors. TOOLS REQUIRED: Powered screwdriver with a #2 Phil- lips head bit. The blower motor comes standard with two male spade wire connectors. If your appliance has a different con- nection, use the two female spade wire connectors pro- vided to modify the appliance wiring harness. -
Page 33: Damper Adjustment
I. Damper Adjustment See vent graph for recommendations on page 11 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance. -
Page 34: Section 9: Operating Instructions
Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. • Remove all shipping materials from inside and/or underneath the fi rebox. •... -
Page 35: Lighting Appliance
C. Lighting Appliance FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly. B. -
Page 36: After Appliance Is Lit
D. After Appliance is Lit Initial Break-in Procedure When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. -
Page 37: Section 10: Troubleshooting
Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. - Page 38 Symptom Possible Cause 3. (Continued) c. Defective valve. d. Plugged burner orifi ce. e. Wall switch or wires are defective. 4. Frequent pilot outage a. Pilot fl ame may problem. be too high or too low, or blowing (high), causing safety pilot to drop out.
- Page 39 Maintaining and Servicing Your Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season. WARNING Risk of injury or property damage.
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Page 40: Maintenance Tasks
A. Maintenance Tasks Inspect Doors 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to air fl ow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass 1. Inspect gasket seal and its condition. Assembly and Glass 2. -
Page 41: Section 12: Reference Materials
Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For clearances refer to Section 3. Figure 12.1 Appliance Dimensions 10/08 Location Inches Millimeter 22-3/8 9-3/4 28-1/2 Quadra-Fire • Hudson Bay • 7003-121 Rev. i Page 41... -
Page 42: Vent Components Diagram
B. Vent Components Diagram 9-7/16 in. 240 mm 6-5/8 in. 168 mm 7-1/4 in. 184 mm 6-9/16 in. 167 mm SLP6A 6-5/8 in. 168 mm 13-1/4 in. 337 mm 6-9/16 in. 167 mm SLP12 Note: Pipes overlap 1-3/8 inches (34.93 mm) at each joint. Figure 12.2 SLP Series Vent Components Page 42 6-9/16 in. -
Page 43: Vent Components List
C. Vent Components List COMPONENTS SLP-WT-BK Ceiling Support / Wall Thimble, Black SLP-CCS-BK Cathedral Ceiling Support, Black SLP6-BK 6 inch Pipe Length, Black SLP4-BK 9 inch Pipe Length, Black SLP12-BK 12 inch Pipe Length, Black SLP34-BK 24 inch Pipe Length, Black SLP36-BK 36 inch Pipe Length, Black SLP48-BK... -
Page 44: Service Parts List
HUDBAY-FS Service Parts List Service Parts Diagram Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ Hudson Bay Free Standing Log Set Assembly Part number list on following page. Page 44 Quadra-Fire • Hudson Bay • 7003-121 Rev. i 10/08... -
Page 45: D. Service Parts List
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION Log Set Assembly Top Assembly Outer Skin Latch Assembly (Qty 2 reg) (Stationary) Refractory Assembly... - Page 46 Valve Components IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION Speed Control Knob On/Off Rocker Switch Piezo Ignitor...
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Page 47: Warranty Policy
E. Limited Lifetime Warranty Hearth & Home Technologies LIMITED WARRANTY Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts. - Page 48 E. Limited Lifetime Warranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffl...
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Page 49: Contact Information
Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, please visit our web site www.quadrafi re.com SERIAL NUMBER: DATE PURCHASED: DATE INSTALLED: This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226,...