Honeywell APT2000 Series User Manual
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Honeywell APT2000 Series User Manual

Honeywell APT2000 Series User Manual

2-wire toroidal conductivity transmitters
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70-82-25-96
MU1I-6251
Revision 1 – 03/00

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Summary of Contents for Honeywell APT2000 Series

  • Page 1 70-82-25-96 MU1I-6251 Revision 1 – 03/00...
  • Page 2 In no event is Honeywell liable to anyone for any indirect, special or consequen- tial damages. The information and specifications in this document are subject to change without notice.
  • Page 3 Information The APT2000TC-0(H)-00 Transmitter is approved for operation in safe areas and hazardous locations DIV 2 (USA/Canada only). Before connecting the Transmitter to a power supply unit, make sure that this is not capable of outputting more than 40 Vdc (safe areas) / 30 Vdc (DIV 2). The APT 2000PH-0(H)-IS Transmitter is approved for operation in hazardous locations DIV 1 (USA/Canada) / Zone 1 (Europe).
  • Page 4 Information ITALICS are used for texts which appear in the APT2000TC Transmitter display. Bold print is used to represent keys, e.g. CAL. Keys for which the functions are explained are frequently shown in the left-hand column. Notes provide important information that should be strictly followed when using the Transmit- ter.

  • Page 5: Table Of Contents

    Contents Sensoface , Sensocheck ..Error Messages ....Diagnostics Functions ....Package Contents and Unpacking .

  • Page 6: Assembly

    Assembly Unpack the unit carefully and check the shipment for – Bag containing: transport damage and completeness. 2 plastic plugs 1 hinge pin The package contains: 5 hexagon nuts 3 cable ties 3 Pg cable glands 3 filler plugs – Front unit of Transmitter 1 rubber reducer 3 sealing rings –...
  • Page 7 Assembly 105 [4.13] 144 [5.67] [1.06] Note: All dimensions in mm [inches] 2 holes 21.5 mm dia. [8.47] for Pg 13.5 or 1/2 conduit 42 [1.65] Pg 13.5 (3 pcs.) [0.83] (not included in supply) 84 [3.31] 43 [1.69] max. 25 78 [3.07] 32 [1.26] 80 [3.15]...
  • Page 8 Assembly 40–60 mm dia. Pipe-mount kit consisting of: [1.57–2.36] 51205989-001 4 self-tapping screws protective hood 1 pipe mounting plate (if required) 2 hose clamps with worm gear drive to DIN 3017 For vertical or horizontal post/ pipe mounting Fig. 3 P/N 51205988-001 pipe-mount kit 165 [6.5] 132 [5.2] Fig.
  • Page 9 Assembly Be sure not to notch the cable cores when stripping the insulation! 7 mm [0.28] 13 mm [0.5] Dimensions in mm [inches]. Recommended stripping lengths for multi-core cables Recommended stripping length for coaxial cable Pulling out the terminals using a screwdriver (also see Cable laying in the Transmitter Connecting lines for loop current...
  • Page 10 Capabilities, Connection The APT2000TC Transmitter is used for conductivity The measuring inputs of the APT and temperature measurement in chemical, pulp and 2000PH-0(H)-IS Transmitter may paper, biotechnology, food processing, pharmaceuti- be led into Zone 0 (Europe). cal, electroplating, and water/wastewater industries. However, be sure to observe the It can either be mounted on site or in a control panel.
  • Page 11 Capabilities, Connection mS/cm, % by wt, SAL APT2000TC Transmitter Temperature Pt 100/1000/ NTC 100 kW Fig. 6 System functions of APT2000TC Transmitter with APT2000TC-H-.. Transmitter also for HARTr Inputs for toroidal conductivity sensors communication Input for temperature probe Equipotential bonding (only with Current loop 4 –...

  • Page 12: Terminal Assignment

    Capabilities, Connection 11 10 lo hi temp send receive supply/ toroidal output conductivity sensor Fig. 7 Terminal assignment of APT2000TC-0(H)-00 Transmitter NI, Class 1, Div 2, Group A – D, T4 11 10 lo hi temp send receive supply/ toroidal conductivity sensor output Fig.

  • Page 13: Installation And Commissioning

    Capabilities, Connection Installation and commissioning of the Transmitter may only be carried out in accordance with this instruc- tion manual and per applicable local and national codes. Be sure to ob- serve the technical specifications and input ratings. Before connecting the APT2000TC-0(H)-00 Transmitter to a power supply unit, make sure that this is not capable of outputting...
  • Page 14 The Honeywell 5000TC toroidal conductivity sensor may only be used in combination with the The Honeywell 5000TC toroidal conductivity sensor APT2000TC-0(H)-00 Transmitter. is used to measure low to highest conductivity val- ues. It can be used for measurements in safe areas.
  • Page 15 Operation Status fields: - Measuring mode - Calibration mode - Alarm - Configuration mode MEAS ALARM CONF Alarm LED Keypad " CONF ENTER Model designation Rating plate Fig. 10 Front view of Transmitter...

  • Page 16: Display

    Operation Loop Senso- current Calibration Alarm check Display/ Tempera- setting Process variable Interval/ ture Response time Mode code entry Sensoface Measurement symbols Continue with Sensor ENTER data Bar for Wait instrument status Hold state active Fig. 11 Display of Transmitter Start, end calibration Prompt in display: ENTER...
  • Page 17 Operation provides information on the sensor condition. A sad “Smiley” indicates that there is a Sensocheck message. signals a short cir- cuit of the primary coil and its lines as well as an interruption at the secondary coil and its lines. Senso- check can be switched off.

  • Page 18: Error Messages

    Operation The current loop transports power to and output sig- During an error message the alarm LED flashes. nals from the Transmitter. The current is controlled Alarm response time is permanently set to 10 sec. by the process variable selected in the configuration. Error messages can also be signaled with a 22 mA The current characteristic can be configured as lin- signal via the loop current (see Configuration,...
  • Page 19 Operation The instrument arrives from the factory configured When the configuration mode is exited, the Transmit- and ready to operate as a conductivity transmitter. ter remains in the Hold state for safety reasons. This This section provides detailed procedures for chang- prevents undesirable reactions of the connected pe- ing operation values for specific applications.
  • Page 20 Operation Temperature probe Pt 100 / Pt 1000 / NTC 100 kW Temperature compensation (not with % and SAL) NLF (natural waters) Temperature coefficient xx.xx %/K (only with tc LIN) Current characteristic (not with % and SAL) Current beginning (4 mA) mS / % / SAL (only with LIN) Current end (20 mA)
  • Page 21 Operation In the calibration mode the cell factor can be modi- fied in two ways. If the cell factor of the sensor in use is known under consideration of the installation con- Activate calibration by pressing the ditions, it can be entered directly. Furthermore, the CAL key.

  • Page 22: Calibration Solutions

    Operation Press ENTER to confirm the cell ENTER factor. Be sure to use known calibration solutions and the respective tempe- The Transmitter remains in the Hold rature-corrected table values (see state. You can end the Hold state Calibration Solutions, Pg. 38). with ENTER.
  • Page 23 Operation Zero point calibration is only re- This function should only be used quired when very low conductivity by experts. Incorrectly set parame- values are to be measured. ters may go unnoticed, but change the measuring properties. Before you start calibration, remove The Transmitter comes with a preset sensor factor of the sensor from the process, clean 24.6 for the 5000TC sensor.
  • Page 24 Operation Press ENTER to confirm the sen- ENTER sor factor. This function should only be used The Transmitter remains in the Hold by experts. Incorrectly set parame- state. You can end the Hold state ters may go unnoticed, but change with ENTER.
  • Page 25 Operation In the measuring mode the main display shows the The Transmitter will enter the Hold state under the configured process variable and the lower display following conditions: the temperature. For calibration: Mode code 1001 Mode code 1015 Mode code 1100 Mode code 1125 With CAL and mode code “0000”...
  • Page 26 Troubleshooting, Cleaning provides information signals a short circuit of the primary on the sensor condition. A sad coil and its lines as well as an interruption at the sec- “Smiley” indicates that there is a ondary coil and its lines. Sensocheck can be Sensocheck message.
  • Page 27 Troubleshooting, Cleaning Err 22 Loop current - Meas. value above configured current end - Wrong configuration for current end (see Pg. 20) Err 23 Loop current - Configured current span too small (Difference between current beginning and end) Err 33 Sensocheck - Short circuit in primary coil - Short circuit of cable...
  • Page 28 Troubleshooting, Cleaning Pressing CAL and entering mode code “0000” is Pressing ENTER in measuring mode displays the going to activate the cal info. Cal info shows the cur- loop current for a few seconds. rent calibration data for approx. 20 sec. During cal info the Transmitter is not in Hold state.
  • Page 29 Troubleshooting, Cleaning The automatic self-test checks the memory and the measured-value transmission. It runs automatically in the background at fixed intervals. The Transmitter contains no user repairable compo- nents. If problems persist even after reviewing sec- tion 4, please contact the factory. To remove dust, dirt and spots, the external surfaces of the Transmitter may be wiped with a damp, lint- free cloth.
  • Page 30 Specifications Toroidal Conductivity Trans- APT2000TC-0-00 Pipe-mount kit 51205988-001 mitter for application in safe Panel-mount kit 51205990-001 areas or hazardous locations DIV 2 (USA/Canada only) Protective hood 51205989-001 Toroidal Conductivity IS APT2000TC-0-IS Transmitter for application in hazardous locations DIV 1 (USA/Canada) / Zone 1 (Europe) HART test socket, integrated in 51205991-001...
  • Page 31 Specifications Input for Series 5000 toroidal conduc- Input for Series 5000 toroidal conduc- tivity sensor tivity sensor Process vari- 00.00 to 99.99 mS/cm Process vari- 00.00 to 99.99 mS/cm able/ranges** 000.0 to 999.9 mS/cm able/ranges** 000.0 to 999.9 mS/cm 0000 to 9999 mS/cm 0000 to 9999 mS/cm Concentration 0.0 to 100.0 % by wt.
  • Page 32 Specifications Pt 100 / Pt 1000 / NTC 100 kW Pt 100 / Pt 1000 / NTC 100 kW –10.0 to +130.0 °C –10.0 to +130.0 °C Ranges – NTC Ranges – NTC +14 to +266 F +14 to +266 F –...
  • Page 33 Specifications As desired within ranges for As desired within ranges for mS, %, SAL mS, %, SAL Min. span 5 % of selected range Min. span 5 % of selected range 1 decade 1 decade Current 3.8 mA to 22.00 mA Current 3.8 mA to 22.00 mA source...
  • Page 34 Specifications See Dimension drawings, Pg. 7 ff See Dimension drawings, Pg. 7 ff approx. 1 kg approx. 1 kg * user defined * user defined ** displayed with 3 1/2 digits ** displayed with 3 1/2 digits *** ± 1 count *** ±...
  • Page 35 Certificate of Conformity...
  • Page 36 Certificate of Conformity...
  • Page 37 Certificate of Conformity...
  • Page 38 Calibration Solutions Temperature Concentration Temperature Concentration [ C] 0.01 mol/l 0.1 mol/l 1 mol/l [ C] saturated* 0.1 mol/l** 0.01 mol/l** 0.776 7.15 65.41 134.5 5.786 0.631 0.896 8.22 74.14 138.6 5.965 0.651 1.020 9.33 83.19 142.7 6.145 0.671 1.147 10.48 92.52 146.9...

  • Page 39: Concentration Curves

    Concentration Curves < 0.5 < 2 ° 100 C ° 91 C ° 82 C ° 73 C ° 63 C ° 53 C ° 46 C ° 34 C 25 C ° ° 15 C ° 10 C 0 C ° Fig.
  • Page 40 Concentration Curves < 0.2 < 1 < 2 1200 50 C ° 40 C ° 1000 ° 30 C ° 25 C 20 C ° ° 10 C 0 C ° ° –10 C ° –20 C Fig. 13 Concentration curves HCl (configuration: concentration -02-)
  • Page 41 Concentration Curves < 0.2 1600 1400 ° 100 C 1200 ° 90 C ° 80 C 1000 ° 70 C ° 60 C 50 C ° 40 C ° ° 30 C 20 C ° ° 10 C 0 C ° Fig.
  • Page 42 Concentration Curves < 0.5 < 1 1800 ° 110 C ° 1600 100 C ° 90 C ° 80 C 1400 ° 70 C ° 60 C 1200 50 C ° 40 C ° 1000 ° 30 C 20 C ° °...
  • Page 43 Concentration Curves < 0.2 < 1 < 2 1200 50 C ° 40 C ° 1000 ° 30 C ° 25 C 20 C ° ° 10 C 0 C ° ° –10 C ° –20 C Fig. 16 Concentration curves HNO (configuration: concentration -05-)
  • Page 44 Concentration Curves < 0.2 ° 110 C ° 100 C ° 90 C ° 80 C ° 70 C ° 60 C ° 50 C 40 C ° ° 30 C 20 C ° ° 10 C 0 C ° –10 C °...
  • Page 45 Index , 26 Connecting handheld terminal, 9 22 mA signal for alarm, 18, 26 HART communication, 18 lines, 9 configuring, 20 Hold state, 25 Connecting cable, fixing, 9 Current characteristic, configur- ing, 20 Alarm, 18 Installation, 13 response time, 26 Current loop Instrument self–test Hold state, 20...
  • Page 46 Index Pipe–mount kit, 8 Sensoface, 17, 26 diagnostics, 26 Process variable, configuring, 19 messages, 26 Terminals, pulling out, 9 Product line, 30 Sensor factor, adjustment, 23 Test mode, 28 Protective hood, 8 Sensor monitoring, Sensoface, 26 Type Examination Certificate, 35 Sensors, monitoring, 17 Safety precautions, 3 Smiley, 26...
  • Page 48 Honeywell S. A. Sensing and Control Espace Industriel Nord Honeywell Inc. Rue André Durouchez 11 West Spring Street 80084 Amiens Cedex 2 Freeport, IL 61032 France...

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Apt2000tc-0-00Apt2000tc-0-isApt2000tc-h-00Apt2000tc-h-is

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