Lopi Berkshire Owner's Manual

Lopi Berkshire Owner's Manual

Direct vent freestanding stove
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and
must be installed in accordance with the manufacturer's instructions and the manufactured
home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in
Mobile Homes, CAN/CSA Z240 MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
Berkshire Owner's Manual
Installer:
After installation give this manual to the home-owner
and explain operation of this heater.
Copyright 2004, T.I.
Burner
$10.00
100-01159
• Direct Vent Freestanding Stove
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Tested and Listed by
Omni-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028–S–28-5
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
4040621
ANSI Z21.88,

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Summary of Contents for Lopi Berkshire

  • Page 1 Mobile Homes, CAN/CSA Z240 MH. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. Berkshire Owner’s Manual Installer: After installation give this manual to the home-owner 4800 Harbour Pointe Blvd.
  • Page 2: Introduction & Important Information

    Introduction Introduction We welcome you as a new owner of a Lopi Berkshire stove. In purchasing a Berkshire you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Berkshire is one of the finest home heaters the world over.
  • Page 3: Table Of Contents

    Table of Contents Introduction Operation Introduction & Important Information....2 Before You Begin .........24 Location of Controls ........24 Safety Precautions Starting The Pilot .........25 Safety Precautions ........4 Starting the Stove for the First Time ....26 Features & Specifications Turning the Stove On and Off ......26 Features ............6 Adjusting the Flame Height......26 Installation Options ........6...
  • Page 4: Safety Precautions

    Safety Precautions • IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department •...
  • Page 5 Safety Precautions • Do not place clothing or • Light the heater using the other flammable items on or built-in piezo igniter. Do not near the heater. Because use matches or any other this heater can be controlled external device to light your by a thermostat there is a heater.
  • Page 6: Features

    Specifications Features: Installation Options: Ember Fyre™ Burner for "Wood Fire" Look Freestanding Stove Works During Power Outages (millivolt system) Horizontal or Vertical Vent High Efficiency Optional Thermostat or Remote Control Residential or Mobile Home Optional Blower for Quicker Heat Distribution Straight or Corner Placement Convenient Operating Controls Variable-Rate Heat Output...
  • Page 7: Installation

    Installation (for qualified installers only) Installation Warnings: Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. This appliance must be installed in accordance with all local codes, if any;...
  • Page 8: Installation Hints

    Installation (for qualified installers only) Installation Hints: 1. If converting to LP, convert the appliance prior to installation. 2. The blower is easiest to install prior to installation. Because the blower is located near the gas inlet location, we recommend using the included pipe and elbow to route the gas inlet around the blower position.
  • Page 9: Heater Placement Requirements

    Installation (for qualified installers only) Heater Placement Requirements • Heater must be installed on a level surface capable of supporting the heater and vent • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.
  • Page 10: Gas Line Installation

    Installation (for qualified installers only) Gas Line Installation The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI Z223.1 or NFPA 54 in the USA and the current CGA B149 in Canada. The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA).
  • Page 11: Vent Requirements

    Installation (for qualified installers only) Vent Requirements Always maintain the required 1” clearance (air space) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
  • Page 12: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Restrictor Position • A restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position.
  • Page 13: Vertical Term. With 0, 2, Or 4 45° Elbows

    Installation (for qualified installers only) Approved Venting Configurations for Vertical Terminations with Zero, Two, or Four 45° Elbows • 10’ Minimum System Height (with or without offsets) • 40’ Maximum System 40' (max) 40' (max) Height Restrictor Position # 6 •...
  • Page 14: Hor. Term. With 1 90° Elbow

    Installation (for qualified installers only) Approved Venting Configurations with a Horizontal Termination and One 90° Elbow • If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). •...
  • Page 15: Hor. Term. With 2 Elbows

    Installation (for qualified installers only) Approved Venting Configurations with a Horizontal Termination and Two Elbows ( one 90° vertical and one 90° or 45° horizontal elbow • If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations).
  • Page 16: Hor. Term. With 3 Elbows

    Installation (for qualified installers only) Approved Venting Configurations with a Horizontal Termination and Three 90° Elbows (all vertical) • If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). •...
  • Page 17: Vertical Term. With 2 90° Elbows

    Installation (for qualified installers only) Approved Venting Configurations for Vertical Terminations with Two 90° Elbows • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 40' (max) 40' (max) Restrictor Position # 6 35 feet 35 feet Restrictor...
  • Page 18: Vertical Term. With 3 Elbows

    Installation (for qualified installers only) Approved Venting Configurations for Vertical Terminations with Three 90° Elbows (Two 90° Vertical and One 45° or 90° Horizontal Elbow) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
  • Page 19: Vent Termination Requirements

    Installation (for qualified installers only) Vent Termination Requirements (see illustration below) Venting terminals shall not be recessed into a wall or siding. Minimum 9" clearance from any door or window Roof Minimum 12" above any grade, veranda, porch, deck or balcony Surface Minimum 12"...
  • Page 20: Finalizing Installation

    Installation (for qualified installers only) Finalizing the Installation Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. 1 Remove the face and glass (see page 22) 2 Install the log set and coals (see page 23). We recommend you purge the gas line at this time (with the glass removed).
  • Page 21: Check Flame

    Installation (for qualified installers only) If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or “ghost” – a dangerous situation. Inspect the flames after installation to insure proper performance. If the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and contact the dealer for information on remedying the problem.
  • Page 22: Finalizing The Installation

    Finalizing the Installation (for qualified installers only) Face and Glass Removal Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. With the face latches disengaged, Use the latch tool to open the face latches the face can be removed.
  • Page 23: Log Installation

    Finalizing the Installation (for qualified installers only) Log Installation Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
  • Page 24: Before You Begin

    Operation Before You Begin Warning: Read this entire manual before you use your new stove (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Warning: Do not operate appliance with the glass front removed, cracked or broken.
  • Page 25: Starting The Pilot

    Operation Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions.
  • Page 26: Starting The Stove For The First Time

    Operation Starting the Stove for the First Time Fumes from the Painted Surfaces Curing Burn the heater at a medium setting for approximately one hour the first time. This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel may occur. This is normal.
  • Page 27: Adjusting The Blower Speed (Optional)

    Operation Adjusting the Blower Speed (optional) The blower helps transfer the heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed.
  • Page 28: Maintenance

    Maintenance (for qualified service personnel only) Maintaining Your Stove's Appearance Painted Surfaces • Painted surfaces should be cleaned with a duster. If scratches occur, lightly sand the area with fine sandpaper. Clean the area and, with the stove cool, apply one or two thin coats of stove paint to the area (mask the area to avoid overspray).
  • Page 29: Troubleshooting Table

    Maintenance (for qualified service personnel only) Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: A gas shut off valve is turned off Check all gas shut off valves Pilot Will Not Light The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light"...
  • Page 30: How This Stove Works

    Maintenance (for qualified service personnel only) How this Stove Works This stove was designed with safety as the primary concern. Many of the components inside this stove are for safety purposes. Therefore, only certified gas service technicians should service this stove.
  • Page 31: Wiring Diagram

    Maintenance (for qualified service personnel only) Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Thermopile Thermocouple Piezo Igniter Millivolt Wiring On/Off Switch (for gas control valve) Brown Copper Co-Axial Wire Orange Spark Electrode...
  • Page 32: Safety (Listing) Label

    Safety Label The safety (listing) label is on the back of the stove. A copy of the safety label is shown below. Berkshire Vented Gas Fireplace Heater Report No. 028-S-28-5 Certified for USA & Canada Tested to: ANSI Z21.88b-1999/CSA 2.33-M99 “Vented Gas Fireplace Heater”, CAN/CGA 2.17-M91 “Gas-Fired Appliances for use at High Altitudes”, and UL307b-1995 “Gas Burning Heating Appliances for Manufactured Homes”...
  • Page 33: Warranty

    Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call.
  • Page 34: Optional Equipment

    Optional Equipment (for qualified installers only) Optional Accessories Double Doors, New Iron 99300490 Double Doors, Oxford Brown 99300491 Double Doors, Taupe 99300492 Grill Cover, FyreStone 99600205 Grill Cover, New Iron 99600207 Grill Cover, Oxford Brown 99600208 Grill Cover, Taupe 99600209 Hearth Pad, Granite 99600211 Hearth Pad, Travertine...
  • Page 35: Lp Conversion Kit

    Optional Equipment (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. Remove the face and glass (see page 22). Remove the log set (if installed - page 23) Remove the burner (see illustration below).
  • Page 36 Optional Equipment (for qualified installers only) Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice ( it has ".062" stamped on it) and tighten in place with a 1/2" open end wrench. Replace and secure the mixing tube.
  • Page 37 Optional Equipment (for qualified installers only) Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. Remove and discard the three screws using a Install the LP regulator.
  • Page 38: Blower

    Optional Equipment (for qualified installers only) Blower (part # 99000153) WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service. Attach the two black wires at the rear right of the stove to the thermodisk (orientation does not matter). Then slide the thermodisk into the holder underneath the burner pan.
  • Page 39 Optional Equipment (for qualified installers only) Slide the left side of the blower mounting bracket over the grommets on the left mounting bracket attached to the stove (see the illustration below). Then insert the stud plate through the right side grommets and through the right mounting bracket on the stove.
  • Page 40: Fireback

    Optional Equipment (for qualified installers only) Fireback (Part # 99600220) WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service. Before installing, remoe the face, glass, and logs. Install the firebacks following the directions below. Remove the screws at the top of the firebox walls.
  • Page 41: Stone Or Cast Insert

    Optional Equipment (for qualified installers only) Stone or Cast Insert Installation • Granite 99600200 • Soap Stone 99600201 • Marble 99600202 • Travertine 99600217 • FyreStone 99600204 • Oxford Brown 99600226 • Taupe 99600227 WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service.
  • Page 42 Optional Equipment (for qualified installers only) 3. Loosen the front and back bolts holding the side insert retainers following the directions below. Side Insert Retainer 3/8" Wrench Loosen the bolts at the front of the cast sides a couple of turns. Then NOTE: on the Sheffield, rotate the retainer up.
  • Page 43 Optional Equipment (for qualified installers only) 5. Place the stove top upside down on a smooth, non-scratching surface. Install the stone inserts into the stove top following the directions below. Replace the stove top and face to finalize the installation. N o t e : On the Fyrestone the clips and screws are shipped with the stove in the owner’s pack.
  • Page 44: Installation Addenda

    Installation Addenda ADDENDUM #1 Class A Chimney Conversion Kit Simpson Duravent provides a conversion kit for those wishing to use an existing wood stove chimney to vent this direct vent stove. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details.
  • Page 45: Interior Masonry Chimney Conversion

    Installation Addenda ADDENDUM #2 Interior Masonry Chimney Conversions • Follow the requirements and use the equipment listed in the illustration below to install this appliance into an interior masonry chimney. • Maximum vertical rise is 40' • Minimum vertical rise is 10' •...
  • Page 46: Index

    Index Approved Vent Configurations......12-17 Installation Options ...........5 Adjusting the Blower Speed......26 Items Required for Installation......6 Adjusting the Flame Height .......25 Leaking Gas ......See Inst. on Cover Air Shutter Adjustment........19 Listing Information ..........31 Altitude Considerations........10 Location of Controls..........23 Blower Control..........26 Log Set Installation and Removal .......22 BTU Input............5 Maintenance ............27 BTU Output............5...

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