Displacement Pump Replacement - Graco 190ES 309063F Repair Manual

Displacement Pump Replacement

See manual 309060 for pump repair instructions.
See manual 309064 or 309065 for sprayer part num-
ber references.
1. Flush pump (13).
2.
Relieve pressure; page 6.
3. Fig. 18. Loosen two screws (10b) and rotate
cover (10a).
b
10a
9a
Fig. 18
4. Cycle pump until pump pin (9a) is in position to be
removed. Remove pump pin (9a).
WARNING
If pin works loose, parts could break off due to
force of pumping action. Parts could project
through the air and result in serious injury or prop-
erty damage.
CAUTION
If the pump locknut loosens during operation, the
threads of the drive housing will be damaged.
1. Fig. 20. Extend pump piston rod fully. Apply grease
to top of pump rod at (A) or inside connecting rod.
ti5916a
Fig. 20
2. Fig. 18. Install pump pin (9a). Verify retainer spring
(9b) is in groove of pump pin.
26
309063
Removal
9573A
Installation
A
TI0062
5. Fig. 19. Remove suction tube (78) and hose (19).
6. Loosen pump jam nut (12). Unscrew pump.
19
78
Fig. 19
3. Push pump up until pump threads engage.
4. Screw in pump until threads are flush with drive
housing opening. Align pump outlet to back.
5. Fig. 21. Install suction tube (78) and hose (19).
6. Fig. 21. Screw jam nut (12) up onto pump until nut
stops. Tighten jam nut by hand, then tap 1/8 to 1/4
turn with a 20 oz (maximum) hammer to approxi-
mately 75 +/--5 ft-lb (102 N¡m).
Fig. 21
ti5916a
7. Fig. 22. Fill packing nut with Graco TSL until fluid
flows onto top of seal.
10b
Fig. 22
ti5916a
8. Fig. 18.Rotate cover (10a); tighten screws (10b).
12
ti5916a
10a