Yamaha Fazer FZS1000 Owner's Manual

Yamaha Fazer FZS1000 Owner's Manual

Fazer 2002
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OWNER'S MANUAL
FZS1000
FZS1000S
5LV-28199-E2

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Summary of Contents for Yamaha Fazer FZS1000

  • Page 1 OWNER’S MANUAL FZS1000 FZS1000S 5LV-28199-E2...
  • Page 3 Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZS1000/FZS1000S. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU04229 FZS1000/FZS1000S OWNER’S MANUAL ©2002 by Yamaha Motor Co., Ltd. 1st edition, May 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...
  • Page 9: Give Safety The Right Of Way

    GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
  • Page 10 G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.
  • Page 11: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...
  • Page 12: Left View

    D ESCRIPTION EAU00026 Left view 1. Front fork compression 8. Seat lock/helmet holder (page 3-11/page 3-12) damping force adjusting screw (page 3-15) 9. Shock absorber assembly 2. Front fork rebound damping compression damping force force adjusting screw (page 3-14) adjusting screw (page 3-17) 3.
  • Page 13: Right View

    DESCRIPTION Right view 13. Owner’s tool kit (page 6-1) 18. Engine oil filter cartridge (page 6-10) 14. Rear brake fluid reservoir (page 6-27) 19. Engine oil level check window (page 6-9) 15. Battery (page 6-35) 20. Brake pedal (page 3-9) 16.
  • Page 14: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-8) 6. Tachometer unit (page 3-5) 2. Left handlebar switches (page 3-7) 7. Fuel gauge (page 3-6) 3. Starter (choke) lever (page 3-11) 8. Right handlebar switches (page 3-7) 4. Speedometer unit (page 3-4) 9.
  • Page 15: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ........3-1 Fuel tank cap ............3-9 Indicator and warning lights ........3-2 Fuel ..............3-10 Speedometer unit ..........3-4 Fuel tank breather hose ........3-11 Tachometer unit ...........3-5 Starter (choke) lever........... 3-11 Self-diagnosis devices .........3-5 Seat ..............
  • Page 16: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 NOTE: The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”, even if the engine stalls. EAU00038 All electrical systems are off. The key can be removed.
  • Page 17: Indicator And Warning Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU04300 (Parking) The steering is locked, the taillights and auxiliary lights are on, and the hazard light can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “...
  • Page 18 The electrical circuit of the warning light for a few seconds, then go off, have a can be checked by turning the key to Yamaha dealer check the electrical cir- “ON”. cuit. If the warning light does not come on...
  • Page 19: Speedometer Unit

    INSTRUMENT AND CONTROL FUNCTIONS This information will enable you to plan future fuel stops. To set a mode Push the “SELECT” button to change between the odometer mode “ODO”, and the tripmeter modes “TRIP 1” and “TRIP 2” in the following order: ODO →...
  • Page 20: Tachometer Unit

    INSTRUMENT AND CONTROL FUNCTIONS To set the clock: EAU04290 Self-diagnosis devices 1. Push both the “SELECT” and This model is equipped with a self-di- “RESET” buttons for at least two agnosis device for the following electri- seconds. cal circuits: 2. When the hour digits start flashing, throttle position sensor push the “RESET”...
  • Page 21: Fuel Gauge

    EAU00109 Anti-theft alarm (optional) ror code, note the circuit-specific num- This motorcycle can be equipped with ber of r/min, and then have a Yamaha an optional anti-theft alarm by a dealer check the motorcycle. Yamaha dealer. Contact a Yamaha EC000004 dealer for more information.
  • Page 22: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU03889 Turn signal switch “ ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen- ter position.
  • Page 23: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Brake lever 2. Brake lever position adjusting dial EAU00152 EAU00157 3. Arrow mark Clutch lever Shift pedal a. Distance between brake lever and handlebar The clutch lever is located at the left The shift pedal is located on the left grip handlebar grip.
  • Page 24: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
  • Page 25: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- CAUTION: signed to use regular unleaded gaso- Immediately wipe off spilled fuel line with a research octane number of with a clean, dry, soft cloth, since 91 or higher. If knocking (or pinging)
  • Page 26: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS 1. Fuel tank breather hose 1. Starter (choke) lever “ ” 1. Seat lock 2. Original position (white mark) 2. Unlock. EAU03839 Starter (choke) lever “ ” EAU02955 EAU03956 Fuel tank breather hose Seat Starting a cold engine requires a richer Before operating the motorcycle: air-fuel mixture, which is supplied by Check the fuel tank breather hose...
  • Page 27: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS 1. Projection 1. Helmet holder 2. Seat holder 2. Unlock. To install the seat EAU04291 Helmet holder 1. Insert the projection on the front of To open the helmet holder, insert the the seat into the seat holder as key into the seat lock, and then turn the shown.
  • Page 28: Storage Compartment

    When storing the owner’s manual or This storage compartment is designed other documents in the storage com- to hold an optional genuine Yamaha partment, be sure to wrap them in a U-LOCK. (Other locks may not fit.) plastic bag so that they will not get wet.
  • Page 29 INSTRUMENT AND CONTROL FUNCTIONS 1. Spring preload adjusting bolt 1. Current setting 1. Rebound damping force adjusting screw 2. Front fork cap bolt Spring preload Rebound damping force To increase the spring preload and To increase the rebound damping NOTE: Align the appropriate groove on the ad- thereby harden the suspension, turn force and thereby harden the rebound...
  • Page 30: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EC000015 EAU04295* Adjusting the shock absorber CAUTION: assembly Never attempt to turn an adjusting This shock absorber assembly is mechanism beyond the maximum equipped with a spring preload adjust- or minimum settings. ing ring, a rebound damping force ad- justing knob and a compression NOTE: Although the total number of clicks of a...
  • Page 31 INSTRUMENT AND CONTROL FUNCTIONS NOTE: Align the appropriate notch in the adjusting ring with the position in- dicator on the shock absorber. Use the special wrench included in the owner’s tool kit to make the ad- justment. CI-10E Setting 1. Spring preload adjusting ring 1.
  • Page 32 7 clicks in direction a* Standard will result in poor damping per- 12 clicks in direction a* Maximum (hard) formance. * With the adjusting screw fully turned in direction b Always have a Yamaha dealer service the shock absorber. 3-17...
  • Page 33: Exup System

    Yamaha factory. Changing scribed below and have a Yamaha these settings without sufficient dealer repair it if it does not function technical knowledge may result properly. in poor performance of or dam- age to the engine.
  • Page 34: Ignition Circuit Cut-Off System

    If a malfunction is noted, have a It prevents starting when the trans- Yamaha dealer check the sys- mission is in gear and the side- tem before riding. stand is up, but the clutch lever is not pulled.
  • Page 35 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
  • Page 37: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...
  • Page 38: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-12–6-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-26–6-27 • If necessary, add recommended brake fluid to specified level.
  • Page 39 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-19, 6-30 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-30 •...
  • Page 40 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.
  • Page 41: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting a cold engine ............... 5-1 Starting a warm engine ..............5-3 Shifting ....................5-3 Recommended shift points (for Switzerland only) ......5-4 Tips for reducing fuel consumption ........... 5-4 Engine break-in ................. 5-5 Parking ....................5-5...
  • Page 42: Starting A Cold Engine

    Before starting out, make sure should be on, otherwise have a Yamaha dealer check the electrical cir- that the sidestand is up. If the sidestand is not raised com- cuit. pletely, it could contact the 3.
  • Page 43: Operation And Important Riding Points

    4. Start the engine by pushing the with sufficient engine oil, have a not come on for a few seconds, start switch. Yamaha dealer check the elec- then go off, or if it does not go trical circuit. off after starting with sufficient...
  • Page 44: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
  • Page 45: Recommended Shift Points (For Switzerland Only)

    OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU04577 Recommended shift points Tips for reducing fuel (for Switzerland only) consumption The recommended shift points during Fuel consumption depends largely on acceleration are shown in the table your riding style. Consider the following below.
  • Page 46: Engine Break-In

    1,600 km and beyond The vehicle can now be operated normally. EC000053 CAUTION: Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have Yamaha dealer check the vehicle.
  • Page 47: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking and lubricating the throttle grip and cable ............... 6-30 Periodic maintenance and lubrication chart ..6-2 Checking and lubricating the brake and Removing and installing panels ......6-5 shift pedals ............6-31 Checking the spark plugs ........6-7 Checking and lubricating the brake and Engine oil and oil filter cartridge ......6-9...
  • Page 48: Owner's Tool Kit

    Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. safest and most efficient condition pos- EW000063 sible. The most important points of in-...
  • Page 49: Periodic Maintenance And Minor Repair

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ Tires • Check air pressure. • Correct if necessary. √...
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Front and rear brake √ √ √ √ √ √ • Check operation. switches √ √ √ √ √ Moving parts and cables • Lubricate. •...
  • Page 52: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Panel C 1. Panel A 2. Panel B 2. Screw EAU01122 EAU04003 Removing and installing Panels A and C To remove one of the panels panels Remove the screw, and then pull the The panels shown above need to be panel off as shown.
  • Page 53 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel C 1. Panel B 2. Screw 2. Screw (× 3) To install the panel EAU01315 Place the panel in the original position, Panel B and then install the screw. To remove the panel Remove the screws, and then take the panel off.
  • Page 54: Checking The Spark Plugs

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque. Tightening torque: Spark plug: 12.5 Nm (1.25 m·kgf) NOTE: a. Spark plug gap If a torque wrench is not available when installing a spark plug, a good estimate To install a spark plug of the correct torque is 1/4–1/2 turn...
  • Page 56: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04625 To change the engine oil (with or Engine oil and oil filter without oil filter cartridge replace- cartridge ment) The engine oil level should be checked 1. Start the engine, warm it up for before each ride.
  • Page 57 NOTE: An oil filter wrench is available at a Skip steps 4–6 if the oil filter car- Make sure that the O-ring is properly Yamaha dealer. tridge is not being replaced. seated. When draining the engine oil, use a funnel or similar device to keep the oil away from the exhaust pipe.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Add the specified amount of the ECA00133 CAUTION: recommended engine oil, and In order to prevent clutch slip- then install and tighten the oil filler page (since the engine oil also cap. lubricates the clutch), do not mix any chemical additives.
  • Page 59: Coolant

    If the oil level warning light flickers before each ride. In addition, the cool- or remains on, immediately turn the ant must be changed at the intervals engine off and have a Yamaha deal- specified in the periodic maintenance er check the vehicle. and lubrication chart.
  • Page 60 If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Pour the recommended coolant into the radiator until it is full. Recommended antifreeze: High-quality ethylene glycol anti- freeze containing corrosion inhib- itors for aluminum engines Antifreeze/water mixture ratio: 1. Radiator cap 1. Coolant drain bolt Coolant quantity: 4.
  • Page 62: Cleaning The Air Filter Element

    12. Start the engine, and then check coolant, have a Yamaha dealer the vehicle for coolant leakage. If check the antifreeze content of coolant is leaking, have a Yamaha the coolant as soon as possible, dealer check the cooling system. otherwise the effectiveness of 13.
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt (× 3) 1. Rubber cover 1. Air filter case cover 2. Rubber cover holder (× 2) 2. Screw (× 4) 2. Remove the fuel tank bolts. 5. Pull the rubber cover off its hold- 6.
  • Page 64 PERIODIC MAINTENANCE AND MINOR REPAIR ECA00089* CAUTION: The engine should never be operat- ed without the air filter element in- stalled, otherwise the pistons and/or cylinders may become excessively worn. 10. Install the air filter case cover by installing the screws. 1.
  • Page 65: Adjusting The Carburetors

    The carburetors are important parts of the engine and require very sophisti- cated adjustment. Therefore, most car- buretor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and expe- rience. The adjustment described in 1. Fuel tank breather hose the following section, however, may be 2.
  • Page 66: Adjusting The Engine Idling Speed

    Yamaha dealer adjust it. Engine idling speed: 1,050–1,150 r/min NOTE: If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 6-19...
  • Page 67: Adjusting The Valve Clearance

    2.50 bar) 2.70 bar) from occurring, the valve clearance regarding the specified tires. 250 kPa 290 kPa must be adjusted by a Yamaha dealer 90 kg–maximum (2.50 kgf/cm (2.90 kgf/cm 2.50 bar) 2.90 bar) at the intervals specified in the periodic...
  • Page 68 Yamaha dealer fied maximum load for the replace the tire immediately. vehicle.
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR EW000079 EW000080 WARNING WARNING Have a Yamaha dealer replace The front and rear tires should excessively worn tires. Besides be of the same make and de- being illegal, operating sign, otherwise the handling motorcycle with...
  • Page 70: Cast Wheels

    Other tires may run fore each ride. If any damage is the danger of bursting at super CE-14E FRONT & REAR found, have a Yamaha dealer re- high speeds. Tire air valve TR412 place the wheel. Do not attempt...
  • Page 71: Adjusting The Clutch Lever Free Play

    If the specified free play cannot be ob- tained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Clutch lever free play adjusting bolt c. Clutch lever free play...
  • Page 72: Adjusting The Brake Pedal Position

    If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish a. Distance between brake pedal and footrest 1.
  • Page 73: Checking The Front And Rear Brake Pads

    The front and rear brake pads must be indicator groove has almost disap- checked for wear at the intervals spec- peared, have a Yamaha dealer replace ified in the periodic maintenance and the brake pads as a set. lubrication chart. Each brake pad is...
  • Page 74: Checking The Brake Fluid Level

    Yamaha dealer ing it to become ineffective. Use only the recommended quali- check the cause.
  • Page 75: Changing The Brake Fluid

    EAU03976 Changing the brake fluid Drive chain slack: 40–50 mm Have a Yamaha dealer change the brake fluid at the intervals specified in 5. If the drive chain slack is incorrect, the NOTE after the periodic mainte- adjust it as follows.
  • Page 76: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 NOTE: Lubricating the drive chain Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that lubricated at the intervals specified in both chain pullers are in the same posi- the periodic maintenance and lubrica- tion for proper wheel alignment.
  • Page 77: Checking And Lubricating The Cables

    If a cable is damaged the periodic maintenance chart. lubricants for the drive chain, as or does not move smoothly, have a they may contain substances that Yamaha dealer check or replace it. could damage the O-rings. Recommended lubricant: Engine oil EW000112...
  • Page 78: Checking And Lubricating The Brake And Shift Pedals

    Recommended lubricant: Recommended lubricant: EW000114 WARNING Lithium-soap-based grease Lithium-soap-based grease If the centerstand or sidestand does (all-purpose grease) (all-purpose grease) not move up and down smoothly, have a Yamaha dealer check or re- pair it. 6-31...
  • Page 79: Lubricating The Rear Suspension

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04282 Recommended lubricant: Lubricating the rear Lithium-soap-based grease suspension (all-purpose grease) The pivoting points of the rear suspen- sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease 6-32...
  • Page 80: Checking The Front Fork

    To check the operation If any damage is found or the front 1. Place the motorcycle on a level fork does not operate smoothly, surface and hold it in an upright have a Yamaha dealer check or re- position. pair it. 6-33...
  • Page 81: Checking The Wheel Bearings

    Yamaha dealer check the wheel bearings. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check repair steering.
  • Page 82: Battery

    • EXTERNAL: Flush with plenty To charge the battery Battery of water. Have a Yamaha dealer charge the bat- This motorcycle is equipped with a • INTERNAL: Drink large quan- tery as soon as possible if it seems to sealed-type (MF) battery, which does tities of water or milk and im- have discharged.
  • Page 83: Replacing The Fuses

    Turn signal light and hazard cess to a sealed-type (MF) bat- 6. Odometer and clock fuse (backup fuse) fuse: 10 A tery charger, have a Yamaha 7. Turn signal light and hazard fuse dealer charge your battery. 8. Spare fuse (× 2) EC000103 9.
  • Page 84: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Headlight bulb cover 1. Headlight bulb holder 1. Do not touch the glass part of the bulb. 2. Headlight coupler 3. Unhook the headlight bulb holder, EW000119 EAU04226 WARNING and then remove the defective Replacing a headlight bulb Headlight bulbs get very hot.
  • Page 85 Take care not to damage the follow- 6. Install the panel. ing parts: 7. Have a Yamaha dealer adjust the Headlight bulb headlight beam if necessary. Do not touch the glass part of the headlight bulb to keep it free...
  • Page 86: Replacing A Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Tail/brake light bulb cover 1. Socket 1. Screw 3. Remove the socket (together with EAU03961 EAU03497 Replacing a tail/brake light Replacing a turn signal light the bulb) by turning it counter- bulb bulb clockwise. 1.
  • Page 87: Front Wheel

    4. Remove the brake caliper on each EW000122 side by removing the bolts. WARNING ECA00046 It is advisable to have a Yamaha CAUTION: dealer service the wheel. Do not apply the brake after the Securely support the motor- brake calipers have been removed,...
  • Page 88: Rear Wheel

    EW000122 WARNING 5. Install the brake hose holders by installing the bolts. It is advisable to have a Yamaha 6. Tighten the wheel axle, the wheel dealer service the wheel. axle pinch bolt and the brake cali- Securely support the motor- per bolts to the specified torques.
  • Page 89 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt (× 2) 1. Axle nut 2. Brake torque rod 2. Drive chain slack adjusting bolt EAU03895 3. Brake torque rod bolt 3. Locknut To install the rear wheel 4. Brake torque rod nut 6.
  • Page 90: Troubleshooting

    7. Tighten the axle nut, brake caliper self. However, should your motorcycle bolts and brake torque rod nut to require any repair, take it to a Yamaha the specified torques. dealer, whose skilled technicians have the necessary tools, experience, and...
  • Page 91: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 92 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
  • Page 93: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 94 M OTORCYCLE CARE AND STORAGE EAU03426 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
  • Page 95 MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
  • Page 96 MOTORCYCLE CARE AND STORAGE ECA00012 After cleaning EWA00001 CAUTION: WARNING 1. Dry the motorcycle with a chamois Do not use warm water since it in- Make sure that there is no oil or or an absorbing cloth. wax on the brakes or tires. If creases the corrosive action of the 2.
  • Page 97 NOTE: fuel tank. To prevent corrosion, avoid Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel damp cellars, stables (because what products to use. stabilizer (if available) to prevent...
  • Page 98 MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps 6. Lubricate all control cables and NOTE: Make any necessary repairs before and spark plugs. the pivoting points of all levers and storing the motorcycle. b. Pour a teaspoonful of engine pedals as well as of the sidestand/ oil into each spark plug bore.
  • Page 99: Specifications

    SPECIFICATIONS Specifications ..................8-1 Conversion table ................8-5...
  • Page 100: Specifications

    S PECIFICATIONS EAU01038 Specifications CS-01E Model FZS1000/FZS1000S Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,125 mm SAE 10W-30 Overall width 765 mm SAE 10W-40 Overall height 1,190 mm SAE 15W-40 Seat height 820 mm...
  • Page 101 SPECIFICATIONS Cooling system capacity Number of drive chain (total amount) 2.4 L sprocket teeth (front/rear) 16/44 Air filter Dry element Transmission type Constant-mesh 6-speed Fuel Operation Left foot Type REGULAR UNLEADED Gear ratio GASOLINE ONLY 2.500 Fuel tank capacity 21 L 1.842 Fuel reserve amount 1.500...
  • Page 102 SPECIFICATIONS Rear Rear Type Tubeless tire Type Cast wheel 17 × MT 5.50 Size 180/55 ZR17 (73W) Size 17 M/C × MT 5.50 180/55 ZR17 M/C (73W) Manufacturer/ Brakes model METZELER / MEZ4Y Front Maximum load* 189 kg Type Dual disc brake Tire air pressure Operation Right hand...
  • Page 103 SPECIFICATIONS Electrical system Fuses Ignition system T.C.I. (digital) Main fuse 30 A Charging system Headlight fuse 20 A Model A.C. magneto Radiator fan fuse 10 A Standard output 14 V, 365 W @ 5,000 r/min Ignition fuse 20 A Battery Signaling system fuse 20 A Model...
  • Page 104: Conversion Table

    SPECIFICATIONS EAU04513 Conversion table CS-04E Conversion table All specification data in this manual are listed in SI and METRIC SYSTEM TO IMPERIAL SYSTEM METRIC UNITS. Metric unit Conversion factor Imperial unit × m·kgf 7.233 ft·lbf × m·kgf 86.794 in·lbf Use this table to convert METRIC unit values to IMPERIAL Torque ×...
  • Page 105: Consumer Information

    CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2...
  • Page 106: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
  • Page 107: Model Label

    The model label is affixed to the frame under the seat. (See page 3-11 for seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 108 INDEX Air filter element, cleaning ......6-15 Dimmer switch......... 3-7 Identification numbers ......9-1 Anti-theft alarm ........3-6 Drive chain, lubricating ......6-29 Ignition circuit cut-off system ....3-19 Drive chain slack ........6-28 Indicator and warning lights......3-2 Adjusting .......... 6-29 Battery ...........6-35 Checking.......... 6-28 Brake and clutch levers, checking and Key identification number ......9-1 lubricating ..........6-31...
  • Page 109 INDEX Shifting ............ 5-3 Shift pedal ..........3-8 Valve clearance, adjusting ....6-20 Shift points (for Switzerland only)..... 5-4 Vehicle identification number....9-1 Shock absorber assembly, adjusting ..3-15 Sidestand ..........3-18 Wheel bearings, checking ..... 6-34 Spark plugs, checking ......6-7 Wheel (front) .........
  • Page 112 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.06-0.3×1 CR...

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Fazer fzs1000sFazer 1000-exup

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