Summary of Contents for Generac Power Systems 04758-1, 04759-1, 04760-1
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*This manual should remain with the unit.* Not intended for use as Primary Power in place of utility or in life-support applications. DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!! Installation and Owner’s Manual Air-cooled Automatic Models: 04758-1 (6 kW NG, 7 kW LP) 04759-1 (12 kW NG, 12 kW LP) 04760-1 (13 kW NG, 15 kW LP) GENERAC...
INTRODUCTION Thank you for purchasing this model by Generac Power Systems Inc.. This model is a compact, high performance, air-cooled, engine-driven generator designed to automatically supply electrical power to operate critical loads during a utility power failure. This unit is factory installed in an all-weather, metal enclo- sure that is intended exclusively for outdoor installation.
Introduction ...Inside Front Cover Read This Manual Thoroughly ...IFC Contents ...IFC Operation and Maintenance ...IFC How to Obtain Service ...IFC Authorized Dealer Locator Number ...IFC Safety Rules ...2 Standards Index ...3 Section 1 – General Information ...4 Unpacking/Inspection ...4 Protection Systems ...4 System Set LED ...4 The Generator ...5 Specifications ...6...
IMPORTANT SAFETY INSTRUCTIONS Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near the unit’s installation site. Safety should be stressed to all operators and potential operators of this equipment.
ELECTRICAL HAZARDS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in opera- tion.
Section 1 — General Information Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators DANGER Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and regulations. UNPACKING/INSPECTION After unpacking, carefully inspect the contents for damage.
Section 1 — General Information Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators SPECIFICATIONS 1.5.1 GENERATOR Rated Max. Continuous Power Capacity (Watts*) Rated Voltage Rated Max. Continuous Load Current (Amps) 120 Volts + 240 Volts Main Line Circuit Breaker Phase Number of Rotor Poles Rated AC Frequency...
FUEL REQUIREMENTS AND RECOMMENDATIONS With LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed above the liquid fuel in the storage tank. The engine has been fitted with a fuel carburetion system that meets the specifications of the 1997 California Air Resources Board for tamper-proof dual fuel systems.
Section 1 — General Information Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators 3. Remove the small hose clamp and hose from the fuel regulator. It may be necessary to pry the hose off of the brass fitting using a screw driver to gen- tly lift up the hose edge.
1.10 BATTERY INSTALLATION Fill the battery with the proper electrolyte fluid if nec- essary and have the battery fully charged before installing it. Before installing and connecting the battery, complete the following steps: 1. Set the generator's AUTO/OFF/MANUAL switch to OFF .
Section 2 — Post Installation Start-up and Adjustments Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators The following procedures are to be observed: • Wear full eye protection and protective clothing; • Where electrolyte contacts the skin, wash it off immediately with water;...
8. Connect an accurate AC voltmeter and a frequen- cy meter across transfer switch terminal lugs E1 and E2. Voltage should be 242-252 volts; fre- quency should read about 61-63 Hertz. 9. Connect the AC voltmeter test leads across termi- nal lug E1 and neutral;...
Section 3 — Operation Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators ADJUSTING THE REGULATOR (NATURAL GAS ONLY) Although the generator has been factory set to pro- vide maximum power, it may be necessary in some areas to adjust this setting. Because natural gas has different BTU or power content across the country the engine may not perform as designed.
Section 3 — Operation Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators 8. Turn ON the utility power supply to the transfer switch, which will allow the transfer switch to transfer back to utility power. The unit will con- tinue to run for one minute and then shut down.
D.Utility Voltage Pickup Sensor • This sensor monitors utility power supply volt- age. When that voltage is restored to above 70 percent of the nominal source voltage, a retrans- fer time delay starts timing. E.Retransfer Time Delay • This timer runs for about 15 seconds. •...
Section 3 — Operation Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators SETTING THE EXERCISE TIMER The generator is equipped with an exercise timer. Once it is set, the generator will start and exercise once every seven days, on the day of the week and at the time of day the following sequence is completed.
FUSE The generator panel’s 15 amp fuse (Figure 4.1) protects the DC control circuit against overload. The fuse is wired in series with the battery output lead to the panel. If the fuse element has melted open, the engine cannot crank or start.
Section 4 — Maintenance Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators 4.3.2 OIL CHANGE PROCEDURE To change the oil, proceed as follows: 1. Run the engine until it is thoroughly warmed up then shut OFF the engine. 2.
SPARK PLUG(S) Reset the spark plug(s) gap or replace the spark plug(s) as necessary. See Section 4.13 for mainte- nance requirements. 1. Clean the area around the base of the spark plug(s) to keep dirt and debris out of the engine. Clean by scraping or washing using a wire brush and commercial solvent.
Section 4 — Maintenance Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators ADJUSTING VALVE CLEARANCE After the first 50 hours of operation, adjust the valve clearance in the engine. Important: If feeling uncomfortable about doing this procedure or the proper tools are not available, please contact the Generac Authorized dealer for service assis- tance.
4.10 ATTENTION AFTER SUBMERSION If the generator has been submerged in water, it MUST NOT be started and operated. Following any sub- mersion in water, have a Generac Authorized Dealer thor- oughly clean and dry the generator. 4.11 CORROSION PROTECTION Periodically wash and wax the enclosure using automo- tive type products.
Section 4 — Maintenance Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators 4.13 SERVICE SCHEDULE ATTENTION: It is recommended that all service work be performed by the nearest Generac Authorized Dealer. SYSTEM/COMPONENT X = Action R = Replace as Necessary * = Notify Dealer if Repair is Needed.
TROUBLESHOOTING GUIDE PROBLEM The engine will not crank. The engine cranks but will not start. The engine starts hard and runs rough. The AUTO/OFF/MANUAL switch is set to OFF , but the engine continues to run. There is no AC output from the generator.
Section 7 — Exploded Views and Parts Lists Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Enclosure – Drawing No. 0D3416-R PRE PACKAGED UNITS ONLY 44 85 79 80 32 Generac ® Power Systems, Inc.
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ITEM PART NO.QTY. DESCRIPTION 0C6140 ASSEMBLY, ENCLOSURE BASE 0D1901 ASSEMBLY, ENCLOSURE BASE (7KW) 0C6735 SUPPORT, ROOF FOLDING 0C7061 ENCLOSURE, FRONT 0C7062 ENCLOSURE, EXHAUST SIDE 0C7062A ENCLOSURE, EXHAUST SIDE (7KW) 0C7063 ENCLOSURE, SIDE & BACK 0C7063A ENCLOSURE, SIDE & BACK (7KW) 0C7064 ENCLOSURE, ROOF 0C7065...
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Section 7 — Exploded Views and Parts Lists Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Control Panel – Drawing No. 0E7974-C 34 Generac ® Power Systems, Inc.
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ITEM PART NO. QTY. DESCRIPTION 0E7886A CIRCUIT BREAKER 30A X 2P 240V (7KW) 0E7886C CIRCUIT BREAKER 40A X 2P 240V (8.5KW) 0E7886D CIRCUIT BREAKER 45A X 2P 240V (11KW) 0E7886E CIRCUIT BREAKER 50A X 2P 240V (12KW) 0E7886F CIRCUIT BREAKER 60A X 2P 240V (13KW) 0E7886G CIRCUIT BREAKER 70A X 2P 240V (15KW) 0A1801...
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Section 7 — Exploded Views and Parts Lists Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators GT-990 Engine – Drawing No. 0E8774-C Part 1 36 Generac ® Power Systems, Inc.
(ECS Warranty), which is provided to you by Generac pursuant to California and federal law. See also the “Generac Limited Warranties for Generac Power Systems, Inc.,” which is enclosed herewith on a separate sheet, also provided to you by Generac.
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Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines. The ECS Warranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.
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“PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS” For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants that its Guardian generator will be free from defects in material and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Guardian Authorized Warranty Service Dealer, is found to be defective.