Owners Guide DANGER If you smell gas: Natural Gas 1. Shut off gas to the appliance. 2. Extinguish any open flames. 3. Open lid 4. If odor continues, keep away from the appliance and immediately call your ® ® gas supplier or your fire department. Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before use. See instructions in this manual for correct procedures.
If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or...
• The gas must be turned OFF at the natural gas Your Weber Gas Barbecue is a portable outdoor supply when the Weber Gas Barbecue is not in cooking appliance. With the Weber Gas Barbecue you use. can grill, barbecue, roast and bake with results that are •...
Hinge Pin Hair Pin Cotter Left Endcap Thermometer Shroud Right Endcap Handle Burner Control Knobs Warm-Up ™ Basket Control Panel Warming Rack Ignitor Button Cooking Grates Control Panel Hardware Flavorizer Bars Side Burner Cooking Box Crossover tube 1/4-20 keps nut Front and Back Burners Slide Out Bottom Tray Center Burner...
® of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL, 60067-6266, U.S.A. This product is covered by one or more United States patents and patents in other nations globally. Printed in the U.S.A.
Screwdriver Left Frame - 1 Phillips screwdriver Hammer Right Frame - 1 7/16 open-end or an adjustable wrench Wheel Frame - 1 Pliers Caster Frame - 1 Block of wood Lid - 1 Frame Connectors - 2 Side Burner - 1 Cooking Box - 1 Left Trim Piece - 1 Right Trim Piece - 1...
Warming Rack - 1 Burner Control Knobs - 3 Warm-Up Basket - 1 Hinge Pins (1/4 x 1 1/2 inch clevis pin) - 2 Flavorizer Bars - 5 2 inch bolts (1/4 x 20 x 2 inch bolts) - 5 1/2 inch bolts (1/4 x 20 x 1/2 inch bolts) - 8 Front Panel - 1 Keps Nut (1/4 x 20 Keps Nut) - 1...
Continue frame assembly You will need: caster frame and wheel frame. Add back panel Place the caster frame onto the tabs of the left frame, You will need: frame assembly, back panel, two 1/2 so that the swing table locking bracket (1) is to the rear. inch bolts, two nylon washers, and a 7/16 or adjustable spanner.
Insert casters Slide the cooking box (assembly) to the left within the You will need: frame assembly and two casters. frame assembly. Add the nylon washer to the bolt. Push the casters firmly into the inserts in the ends of Insert the bolt through the cooking box and frame with the caster frame.
Your Weber Gas Grill Manifold assembly consisting of Install Gas Supply gas manifold, valves and gas burners has been factory General Specifications for Piping assembled, pressure- and flame- tested. As a safety Note - Contact your local municipality for building...
Gas Line Piping Install igniter I If the length of the line required does not exceed 50 Note - The igniter wires are already attached to the feet, use a 5/8" O.D. tube. One size larger should be Gas Catcher Ignition Chamber and the igniter. This used for lengths greater than 50 feet.
Check that all burner valves are off Install the slide out bottom tray You will need: burner control knobs. You will need: the slide out bottom tray(1), catch pan Valves are shipped in the OFF position, but you should holder(2), catch pan and one disposable drip pan. check to be sure that they are turned OFF.
Install Lid You will need: lid, two hair pin cotters(1) and two hinge pins(2). Place lid on top of the cooking box. Align the hinges at the rear of the barbecue. Insert hinge pins through the hinges from the outside. Insert hair pin cotters into the small holes in the hinge pins.
Installing Features Install the right trim piece with tool holders Install the left end trim piece and swing-up work You will need: Right trim piece with tool holders surface Push the Right trim piece into the frame as shown(1), You will need: End trim piece, swing-up work surface, swing-up work surface rod, two 1/2 inch bolts, two making sure that the tabs on the underside of the trim piece are snapped into the slots in the frame.(2)
Install the work surface Set the side burner in place in the frame. The side You will need: work surface. burner locking clip on the right should latch under the Place the work surface, so that the front and back right trim piece.
Installing the Warm-Up” Basket You will need: Warm-Up Basket Insert one end of the Weber Warm-Up Basket into the hole at the right side of the inside of the lid, and the other end into the slot at the left side of the lid.
The burners have been flame-tested. As a safety precaution however, you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may loosen or damage a gas fitting. WARNING: Perform these leak checks even if your barbecue was dealer or store assembled.
Check: 1) Hose to manifold connection 2) Manifold to side burner hose connection WARNING: If there is a leak at connection(1), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas.
7) After the FRONT burner is lit you can turn on the the hose is found to be damaged in any way, do other burner or burners. not use the barbecue. Replace using only Weber Note - Always light the FRONT burner first. The other authorized replacement hose. Contact the burner or burners ignite from the FRONT burner.
WARNING: If the burner does not light, turn the Manual Lighting Front burner control knob to OFF and wait 5 DANGER minutes to let the gas clear before you try again or try to light with a match. Failure to open lid while igniting the 7) After the FRONT burner is lit you can turn on the barbecue’s burners, or not waiting 5 other burner or burners.
Lighting the Side Burner Lighting the side burner if the main burners are lit. 1) Open the side burner lid. 2) Push down and turn the side burner control to HI. The side burner has a separate ignition system from 3) Press the side burner igniter button several times so the main cooking box.
You can adjust the FRONT and BACK burners as for any obstructions. (See “Maintenance” Section.) desired. The control settings: High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to Cleaning describe the settings of the FRONT and BACK burners.
The burners have been flame tested. As a safety precaution however, you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting. WARNING: Perform these leak checks even if your barbecue was dealer- or store-assembled.
General Maintenance Weber Spider /Insect screens Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section Venturi(1). This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter.
Main Burner Flame Pattern Replacing Main Burners The Weber Gas Barbecue burners have been factory 1) Your Weber Gas Barbecue must be OFF and cool. set for the correct air and gas mixture. The correct 2) Turn gas OFF at source.
6) Lift and twist the burner assembly slightly, to Crossover® Ignition System Operations separate the crossover tube(1) from the burners. If the Crossover Ignition System fails to ignite the Left Remove the burners from the cooking box. burner, light the Left burner with a match. If the Left burner lights with a match, then check the Crossover Ignition System.
Troubleshooting Problem Check Cure Burners burn with a yellow or Inspect Spider/Insect Screens for Clean Spider/Insect Screens. (See Section “Annual Maintenance”) orange flame, in conjunction with possible obstructions. (Blockage of the smell of gas. holes.) Burner does not light, or flame is Is fuel hose bent or kinked? Straighten fuel hose.
Side Burner Troubleshooting WARNING: Before attempting any troubleshooting steps, all gas controls and supply valves should be in the OFF position. Problem Check Cure Side Burner does not light. Is gas supply off? Turn supply on. Is the fuel hose bent or kinked? Straighten hose.