Liebert 600T Series Installation Manual
Multi-module three phase 500 kva to 750 kva, 60 hz
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- Installation manual (88 pages) ,
- Operation & maintenance manual (129 pages) ,
- Operation & maintenance manual (113 pages)
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Summary of Contents for Liebert 600T Series
- Page 1 OWER ROTECTION Series 600T™ UPS Multi-Module Three Phase 500 kVA to 750 kVA, 60 Hz Installation Manual...
- Page 2 FACTURER PRIOR TO MOVING A BATTERY CABINET. Battery cabinets contain non-spillable batteries. Keep units upright. Do not stack. Do not tilt. Failure to heed this warning could result in smoke, fire or electric hazard. Call 1-800-LIEBERT prior to moving battery cabinets.
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Page 3: Table Of Contents
Table of Contents ............. 3 AFETY RECAUTIONS . -
Page 5: List Of Figures
List of Figures Figure 1 UPS Multi-Module Unit Block Diagram ......... . . 5 Figure 2 System Control Cabinets . - Page 6 Figure 48 Option Wiring, Battery Temperature Sensor ........69 Figure 49 Option Wiring, SNMP Interface .
- Page 7 MPORTANT AFETY NSTRUCTIONS Save These Instructions. This manual contains important instructions that should be followed during installation of your Series 600T UPS and batteries. WARNING EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. THE UPS MODULE WEIGHT RANGES UP TO 12,000 POUNDS (5,455 KG), INCLUDING INPUT TRANSFORMER.
- Page 8 LOCATE CENTER OF GRAVITY SYMBOLS AND DETERMINE UNIT WEIGHT BEFORE HANDLING CABINET. If you require assistance for any reason, call the toll-free Liebert Global Services number; 1-800- 543-2378. For LGS to assist you expediently, please have the following information available: Part Numbers:...
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Page 9: Safety Precautions
A Note emphasizes important text. If the note is not followed, equipment could be damaged or may not operate properly. For example: NOTE If the UPS system has a blown fuse, the cause should be determined before you replace the fuse. Contact Liebert Global Services. Safety Precautions... -
Page 10: Installation Considerations
The batteries should not exceed 25°C (77°F). At elevations above 4,000 feet (1219 meters) derating may be required (consult your Liebert sales representative). 5. Even though your Liebert UPS unit is at least 93% efficient, the heat output is substantial. For more specific information, see Appendix A - Site Planning Data. Be sure environmental conditioning systems can accommodate this BTU load, even during utility outages. -
Page 11: Figure 1 Ups Multi-Module Unit Block Diagram
Figure 1 UPS Multi-Module Unit Block Diagram Installation Considerations... -
Page 12: Types Of System Control Cabinets
1. SCCT is a stand-alone cabinet containing system control logic for up to six UPS modules, static bypass switch, manually operated disconnects for the static bypass switch, and two motor-operated system breakers. The SCCT is painted the same color as the Liebert UPS, but does not match the sheet metal style of the UPS. -
Page 13: Unloading And Handling
NLOADING AND ANDLING The UPS module is shipped in one cabinet to allow easy handling at the site. Because the weight distribution in the cabinet is uneven, use extreme care during handling and transport. Your installation may also include Battery Cabinets and a System Control Cabinet. WARNING EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. -
Page 14: Inspections
Do not attempt to install the system if damage is apparent. If any damage is noted, file a damage claim with the shipping agency within 24 hours and contact Liebert Global Services at 1-800-543-2378 to inform them of the damage claim and the condition of the equipment. -
Page 15: Equipment Location
QUIPMENT OCATION 1. Handle cabinet(s) in accordance with the Section 1.0 Safety Precautions and 3.0 Unloading & Handling. Use a suitable material handling device to move cabinet to its final location. Exercise extreme care because of the uneven weight distribution. Carefully lower the cabinet to the floor. -
Page 16: Battery Installation
ATTERY NSTALLATION Battery Safety Precautions Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When replacing batteries, use the same number and type of batteries. CAUTION Lead-acid batteries contain hazardous materials. - Page 17 SANS AVOIR DETERMINE LES RAISONS DE LA DEFECTUOSITE, PEUT ENTRAINER DES BLESSURES OU DES DOMMAGES SERIEUX A L’EQUIPEMENT. POUR ASSISTANCE, APPELER LE DEPARTEMENT DE SERVICE A LA CLIENTELE DE LIEBERT. DANGER Les accumulateurs plomb-acide contiennent de la matière comportant un certain risque. Les accumulateurs doivent être manipulés, transportés et recyclés ou éliminés en accord avec les...
- Page 18 Les accumulateurs plomb-acide présentent un risque d’incendie parce qu’ils génèrent des gaz à l’hydrogène. Les procédures suivantes devront être respectées. 1. NE PAS FUMER lorsque près des accumulateurs. 2. NE PAS produire de flammes ou d’étincelles près des accumulateurs. 3. Décharger toute électricité statique présente sur votre corps avant de toucher un accumulateur en touchant d’abord une surface métallique mise à...
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Page 19: Matching Battery Cabinets
2. Cabinet Inspection. Remove all panels and visually inspect the batteries, bus connections, and cabinet for any damage. Exercise caution; voltage is present within the Battery Cabinet even before installation. If there are signs of damage, do not proceed. Call Liebert Global Services at 1-800-543-2378. -
Page 20: Configuring Your Neutral And Ground Connections
UPS grounding require grounded-wye service. The UPS system requires a bypass neutral for sensing and monitoring the quality of the bypass input. If the building service is straight delta or corner-grounded delta, contact your Liebert representative for details of the Artificial Neutral or Isolated Neutral kits for the System Control Cabinet. -
Page 21: Preferred Grounding Configuration, Wye-Connected Service
Preferred Grounding Configuration, 480 or 600 VAC Input and Output, Isolated Power Distribution Units, Wye-Connected Service Figure 3 Preferred Grounding Configuration, 480 or 600 VAC Input and Output The most-common configuration of Series 600T UPS Multi-Module Systems is with 480 VAC input, 480 VAC output, and a connected load consisting of multiple Power Distribution Units (PDUs) with isolation transformers in the PDUs to produce 208 VAC. -
Page 22: Grounding Configuration, Delta Source
Grounding Configuration, 480 or 600 VAC Input and Output, Delta Source Figure 4 Grounding Configuration with Ungrounded Delta Source Input As previously mentioned, Series 600T UPS systems require a bypass input netrual for sensing and monitoring. With a wye-connected input source, the installer should always connect the building service neutral to the System Control Cabinet (SCC) output neutral to achieve this. -
Page 23: Preferred Grounding Configuration With Power-Tie Switchgear
Preferred Grounding Configuration with Power-Tie Switchgear Figure 5 Preferred Grounding Configuration, Power-Tie Systems Multi-Module Systems can be used with Power-Tie switchgear to provide dual critical load busses. The Power-Tie switchgear permits transferring critical loads from one critical bus to the other so that one UPS system and associated breakers can be de-energized for maintenance. -
Page 24: Grounding Configurations, Battery Systems
Grounding Configurations, Battery Systems Figure 6 Battery Cabinet Grounding Configuration Large, open-rack battery systems are normally either locally grounded or left ungrounded, depending on local code requirements. Battery cabinet systems, on the other hand, should be grounded to the UPS module ground bus. The figure above illustrates how a simple one-cabinet system would be grounded. -
Page 25: Wiring Considerations
IRING ONSIDERATIONS WARNING ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN THAT IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES. IMPROPER WIRING MAY CAUSE DAMAGE TO THE EQUIPMENT OR INJURY TO PERSONNEL. -
Page 26: Power Wiring
Power Wiring 1. Power wiring must be run in individual, separate conduits or cable trays. Refer to the Outline and Terminal Details drawings (Figure 8 to Figure 15 and Figure 29 to Figure 32) for locations of the various power connections within the UPS and SCC. In particular, note the location of the rectifier input power connections. -
Page 27: Control Wiring
Control Wiring Control wiring must be stranded and tinned and run in individual separate steel conduits. Con- trol wiring must be separated from power wiring. In addition, each control wiring cable group should be run in a separate conduit to minimize control signal interference. Refer to the Control Connection Locations and Control Wire Lists, Figure 33 through Figure 52. -
Page 28: Battery Wiring
(when needed). The battery disconnect (circuit breaker) requires a control cable. Liebert Battery Cabinets include power and control cables to join multi- ple cabinets together into a system. Additional (field-supplied) power or control wiring might be necessary to connect the battery cabinet system to the UPS. -
Page 29: Figure 7 Typical Multi-Module Configurations
Figure 7 Typical Multi-Module Configurations System SKRU Controls Output SCCT To Critical Load SCCT (can accomodate up to 6 UPS modules) Battery Battery Battery System SKRU Controls Output SCCB To Critical Load SCCB Battery Battery Battery (can accomodate up to 6 UPS modules) Wiring Considerations... - Page 30 Figure 7 Typical Multi-Module Configurations (continued) System Controls Output SCCI To Critical Load SCCI / SCCC Battery Battery Battery (can accomodate up to 6 UPS modules) System SKRU Controls Output SCCP To Critical Load SCCP Battery Battery (can accomodate up to 2 UPS modules) Wiring Considerations...
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Page 31: Wiring Connections
Refer to the drawings in this manual and any other drawings provided by Liebert for this installa- tion. Make all of the following connections: 1. AC power cables from input power source circuit breaker (RIB) to UPS Module Input. Observe phase rotation. - Page 32 NOTE DC power and battery circuit breaker control cables are provided with some Liebert-brand Battery Cabinets. Power cables are sized for interconnecting Battery Cabinets. Field-supplied cabling might be required to connect Battery Cabinets to the UPS module, depending on cabinet configuration and layout.
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Page 33: Wiring Inspection
10.0 W IRING NSPECTION 1. Verify all power connections are tight. 2. Verify all control wire terminations are tight. 3. Verify all power wires and connections have proper spacing between exposed surfaces, phase- to-phase and phase-to-ground. 4. Verify that all control wires are run in individual, separate, steel conduit. Table 1 Power Wiring Terminals - Factory Supplied UPS Module Rating... -
Page 34: Table 3 Table 310-16
Table 3 Table 310-16 Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) Not More than Three Conductors in Raceway or Cable or Earth (Directly Buried), based on Ambient Temperature of 30° (86°F) Size Temperature Rating of Conductor. See Table 310-13. Size 60°C 75°C... -
Page 35: Installation Drawings
11.0 I NSTALLATION RAWINGS Figure 8 Outline Drawing, 500 kVA Multi-Module UPS, 6-Pulse Rectifier Installation Drawings... -
Page 36: Figure 9 Outline Drawing, 500 Kva Multi-Module Ups, 12-Pulse Rectifier
Figure 9 Outline Drawing, 500 kVA Multi-Module UPS, 12-Pulse Rectifier Installation Drawings... -
Page 37: Figure 10 Outline Drawing, 625-750 Kva Multi-Module Ups, 6-Pulse Rectifier
Figure 10 Outline Drawing, 625-750 kVA Multi-Module UPS, 6-Pulse Rectifier Installation Drawings... -
Page 38: Figure 11 Outline Drawing, 625-750 Kva Multi-Module Ups, 12-Pulse Rectifier
Figure 11 Outline Drawing, 625-750 kVA Multi-Module UPS, 12-Pulse Rectifier Installation Drawings... -
Page 39: Figure 12 Outline Drawing, System Control Cabinet (Scct), 200-1200 Amps
Figure 12 Outline Drawing, System Control Cabinet (SCCT), 200-1200 Amps Installation Drawings... -
Page 40: Figure 13 Outline Drawing, System Control Cabinet (Scct), 1600-2500 Amps
Figure 13 Outline Drawing, System Control Cabinet (SCCT), 1600-2500 Amps Installation Drawings... -
Page 41: Figure 14 Outline Drawing, System Control Cabinet (Scct), 3000 Amps
Figure 14 Outline Drawing, System Control Cabinet (SCCT), 3000 Amps Installation Drawings... -
Page 42: Figure 15 Outline Drawing, System Control Cabinet (Scct) 4000 Amps
Figure 15 Outline Drawing, System Control Cabinet (SCCT) 4000 Amps Installation Drawings... -
Page 43: Figure 16 Battery Power Pack, Size A
Figure 16 Battery Power Pack, Size A Installation Drawings... -
Page 44: Figure 17 Battery Power Pack, Size B
Figure 17 Battery Power Pack, Size B Installation Drawings... -
Page 45: Figure 18 Battery Power Pack, Three-Pack System
Figure 18 Battery Power Pack, Three-Pack System Installation Drawings... -
Page 46: Figure 19 Base Mounting Patterns, 500 Kva Module, 12-Pulse Rectifier
Figure 19 Base Mounting Patterns, 500 kVA Module, 12-Pulse Rectifier Installation Drawings... -
Page 47: Figure 20 Base Mounting Patterns, 625-750 Kva Module, 6-Pulse
Figure 20 Base Mounting Patterns, 625-750 kVA Module, 6-Pulse Installation Drawings... -
Page 48: Figure 21 Base Mounting Patterns, 625-750 Kva Module, 12-Pulse Rectifier
Figure 21 Base Mounting Patterns, 625-750 kVA Module, 12-Pulse Rectifier Installation Drawings... -
Page 49: Figure 22 Base Mounting Patterns, System Control Cabinets (Scct) 200-1200 Amps
Figure 22 Base Mounting Patterns, System Control Cabinets (SCCT) 200-1200 Amps Installation Drawings... -
Page 50: Figure 23 Base Mounting Patterns, System Control Cabinet (Scct), 1600-2500 Amps
Figure 23 Base Mounting Patterns, System Control Cabinet (SCCT), 1600-2500 Amps Installation Drawings... -
Page 51: Figure 24 Base Mounting Patterns (Scct), 3000 Amps
Figure 24 Base Mounting Patterns (SCCT), 3000 Amps Installation Drawings... -
Page 52: Figure 25 Base Mounting Patterns (Scct), 4000 Amps
Figure 25 Base Mounting Patterns (SCCT), 4000 Amps Installation Drawings... -
Page 53: Figure 26 Shipping Split Detail, 500 Kva Multi-Module Ups, 12-Pulse Rectifier
Figure 26 Shipping Split Detail, 500 kVA Multi-Module UPS, 12-Pulse Rectifier Installation Drawings... -
Page 54: Figure 27 Shipping Split Detail, 625-750 Kva Multi-Module Ups, 6-Pulse Rectifier
Figure 27 Shipping Split Detail, 625-750 kVA Multi-Module UPS, 6-Pulse Rectifier Installation Drawings... -
Page 55: Figure 28 Shipping Split Detail, 625-750 Kva Multi-Module Ups, 12-Pulse Rectifier
Figure 28 Shipping Split Detail, 625-750 kVA Multi-Module UPS, 12-Pulse Rectifier Installation Drawings... -
Page 56: Figure 29 Terminal Details, 500 Kva Module, 6-Pulse Rectifier
Figure 29 Terminal Details, 500 kVA Module, 6-Pulse Rectifier Installation Drawings... -
Page 57: Figure 30 Terminal Details, 500 Kva Module, 12-Pulse Rectifier
Figure 30 Terminal Details, 500 kVA Module, 12-Pulse Rectifier Installation Drawings... -
Page 58: Figure 31 Terminal Details, 625 & 750 Kva Modules, 6-Pulse And 12-Pulse
Figure 31 Terminal Details, 625 & 750 kVA Modules, 6-Pulse and 12-Pulse Installation Drawings... -
Page 59: Figure 32 Terminal Details, 750 Kva With Input Bus Bars
Figure 32 Terminal Details, 750 kVA/675 kW Std. and 750 kVA/600 kW with Optional Input Bus Bars Installation Drawings... -
Page 60: Figure 33 Control Wiring, External Interconnections, Standard Ups Module
Figure 33 Control Wiring, External Interconnections, Standard UPS Module Installation Drawings... -
Page 61: Figure 34 Control Connection Location, 500 Kva Modules
Figure 34 Control Connection Location, 500 kVA Modules Installation Drawings... -
Page 62: Figure 35 Control Connection Location Diagram, 625 & 750 Kva Modules
Figure 35 Control Connection Location Diagram, 625 & 750 kVA Modules Installation Drawings... -
Page 63: Figure 36 Control Connection Location Diagram, Sccc & Scci
Figure 36 Control Connection Location Diagram, SCCC & SCCI Installation Drawings... -
Page 64: Figure 37 Control Connection Location Diagram, Scct
Figure 37 Control Connection Location Diagram, SCCT Installation Drawings... -
Page 65: Figure 38 Control Wire List, External Interconnections, Standard Ups Module
Figure 38 Control Wire List, External Interconnections, Standard UPS Module Installation Drawings... -
Page 66: Figure 39 Control Wire List, External Interconnections, System Control Cabinet, Part 1 Of 3
Figure 39 Control Wire List, External Interconnections, System Control Cabinet, Part 1 of 3 Installation Drawings... -
Page 67: Figure 40 Control Wire List, External Interconnections, Standard Scc, Part 2 Of 3
Figure 40 Control Wire List, External Interconnections, Standard System Control Cabinet, Part 2 of 3 Installation Drawings... -
Page 68: Figure 41 Control Wire List, External Interconnections, Standard Scc, Part 3 Of 3
Figure 41 Control Wire List, External Interconnections, Standard System Control Cabinet, Part 3 of 3 Installation Drawings... -
Page 69: Figure 42 Control Wire List, External Interconnections, Alarm Status Contacts
Figure 42 Control Wire List, External Interconnections, Alarm Status Contacts Installation Drawings... -
Page 70: Figure 43 Option Wiring, Maintenance Bypass Interlock
Figure 43 Option Wiring, Maintenance Bypass Interlock Installation Drawings... -
Page 71: Figure 44 Option Wiring, Remote Status Panel Interface
Figure 44 Option Wiring, Remote Status Panel Interface Installation Drawings... -
Page 72: Figure 45 Option Wiring, Internal Modem
Figure 45 Option Wiring, Internal Modem Installation Drawings... -
Page 73: Figure 46 Option Wiring, Customer Alarm Interface, Scc With Momentary-Duty Static Switch
Figure 46 Option Wiring, Customer Alarm Interface, SCC with Momentary-Duty Static Switch Installation Drawings... -
Page 74: Figure 47 Option Wiring, Customer Alarm Interface, Scc With Continuous-Duty Static Switch
Figure 47 Option Wiring, Customer Alarm Interface, SCC with Continuous-Duty Static Switch Installation Drawings... -
Page 75: Figure 48 Option Wiring, Battery Temperature Sensor
Figure 48 Option Wiring, Battery Temperature Sensor Installation Drawings... -
Page 76: Figure 49 Option Wiring, Snmp Interface
Figure 49 Option Wiring, SNMP Interface Installation Drawings... -
Page 77: Figure 50 External Interconnections, Module 1/Scc, Cable Groups 21 And 22
Figure 50 External Interconnections, Module 1/SCC, Cable Groups 21 and 22 Installation Drawings... -
Page 78: Figure 51 External Interconnections, Module 2/Scc, Cable Groups 21 And 22
Figure 51 External Interconnections, Module 2/SCC, Cable Groups 21 and 22 Installation Drawings... -
Page 79: Figure 52 Wiring Configurations, Ups Video Display Terminal
Figure 52 Wiring Configurations, UPS Video Display Terminal Installation Drawings... -
Page 80: Figure 53 Module Battery Disconnect, 600-1200 Amps, Without Input Isolation Transformer
Figure 53 Module Battery Disconnect, 600-1200 Amps, without Input Isolation Transformer Installation Drawings... -
Page 81: Figure 54 Module Battery Disconnect, 300-1200 Amps, With Input Isolation Transformer
Figure 54 Module Battery Disconnect, 300-1200 Amps, with Input Isolation Transformer Installation Drawings... -
Page 82: Figure 55 Remote Status Panel, Surface Mount
Figure 55 Remote Status Panel, Surface Mount Installation Drawings... -
Page 83: Figure 56 Circuit Breaker Schedule, Multi-Module Ups, 300-750 Kva
Figure 56 Circuit Breaker Schedule, Multi-Module UPS, 300-750 kVA Installation Drawings... -
Page 84: Figure 57 Circuit Breaker Schedule, Merlin-Gerin Breakers, Scct, 200-4000 Amps
Figure 57 Circuit Breaker Schedule, Merlin-Gerin Breakers, SCCT, 200-4000 Amps Installation Drawings... -
Page 85: Figure 58 Circuit Breaker Schedule, General Electric Breakers, Scct, 200-4000 Amps
Figure 58 Circuit Breaker Schedule, General Electric Breakers, SCCT, 200-4000 Amps Installation Drawings... -
Page 86: Appendixa - Site Planning Data
12.0 A A - S PPENDIX LANNING 500-750kVA Multi-Module Systems 12.1 Notes 1. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered noncontinuous). Continuous and noncontinuous current limit are defined in NEC 100. - Page 87 Table 4 Series 600T Multi-Module Systems, 500-750 kVA - 480 Volt Input Inverter Required Maximum Rectifier Battery Battery Maximum Floor Bypass Discon- Current Heat Dis- Dimen- Approx. Loading Input AC Output nect at End of sipation sions Weight Lb./ Rating Options Current Current...
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Page 88: Table 5 Series 600T Multi-Module Systems, 500-750 Kva - 600 Volt Input
Table 5 Series 600T Multi-Module Systems, 500-750 kVA - 600 Volt Input Inverter Required Maximum Rectifier Battery Battery Maximum Floor Bypass Discon- Current Heat Dis- Dimen- Approx. Loading Input AC Output nect at End of sipation sions Weight Lb./ Rating Options Current Current... -
Page 89: Table 6 One-Hole Lugs
13.0 A B - F PPENDIX IELD UPPLIED Table 6 One-Hole Lugs T & B Wire Bolt Size Tongue Width T & B Liebert Lug Style Size (Inches) (Inches) Stak-On 1/0 AWG 0.88 J973 12-714255-56 2/0 AWG 1.00 K973 12-714255-66 3/0 AWG 1.10... - Page 90 Appendix B - Field Supplied Lugs...
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Page 91: Technical Support
The Company Behind The Products With more than 500,000 installations around the globe, Liebert is the world leader in computer protection systems. Since its founding in 1965, Liebert has developed a complete range of support and protection systems for sensitive electronics: •...