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GE SS1000 Maintenance Manual

Osmonics tonkaflo pumps operation, and maintenance manual ss500, ss1000, ss1800.
OSMONICS
 
TONKAFLO
PUMPS
SS SERIES
INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL
For SS500, SS1000, and
SS1800 Series
Tonkaflo Centrifugal
Pumps with X, XB, and XC
Motor Adapters
Without Bearing Frames
GE Infrastructure
Water & Process Technologies

   Related Manuals for GE SS1000

   Summary of Contents for GE SS1000

  • Page 1

    OSMONICS   TONKAFLO PUMPS SS SERIES INSTALLATION, OPERATION, AND MAINTENANCE MANUAL For SS500, SS1000, and SS1800 Series Tonkaflo Centrifugal Pumps with X, XB, and XC Motor Adapters Without Bearing Frames GE Infrastructure Water & Process Technologies...

  • Page 3: Table Of Contents

    INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR SS500, SS1000 AND SS1800 SERIES INTRODUCTION TONKAFLO SPECIFICATIONS Capacities Maximum Developed Boost Pressure Maximum Recommended Operating Temperature Standard Materials of Construction Special Materials of Construction Pump Nomenclature Special Liquids PUMP INSTALLATION Inspection Pump Mounting and Location Inlet and Discharge Piping and Connections 3.3.1...

  • Page 4: Table Of Contents

    GENERAL TROUBLESHOOTING FOR ALL PUMPS Troubleshooting Chart Mechanical Seal Leakage Mechanical Seal Replacement: SS500, SS1000 and SS1800 Series Pumps High-Pressure Mechanical Seal Replacement: SS500, SS1000 and SS1800 Series TONKAFLO PUMP FIELD MAINTENANCE Motor Bearing Lubrication Motor Removal: XB and XC Motor Adapter Pump...

  • Page 5: Table Of Contents

    10.0 STANDARD MODEL PARTS LIST 10.1 Spare Parts List 10.2 Accessories 10.3 Mechanical Seal Replacement Kit 11.0 ORDERING PARTS 12.0 TONKAFLO PUMP WARRANTY Figure Title Inlet Piping Installation of Discharge Screen Changing Motor Rotation Rolling the Leads to Balance Current Draw Removal of Pump Liquid-End from Motor Adapter Removal of Mechanical Seal Holder from Motor Adapter...

  • Page 7: Introduction

    Unlike many other pump manufacturers, Tonkaflo will produce pumps to fit your particular applications should a standard model pump not suit your requirements. NOTE: This manual, along with all GE Infrastructure manuals, is available at www.ge.water.com.

  • Page 8: Tonkaflo Specifications, Capacities

    TONKAFLO SPECIFICATIONS The Tonkaflo pumps covered in this instruction manual are the lower capacity SS500, SS1000, and SS1800 Series pumps. These pumps cover a flow range of 1.5 - 18 gpm (0.34 - 4.1 m with single unit pressure up to 700 psig (48.3 barg). The capacity and discharge pressure can be increased by operating pumps in parallel or series, respectively.

  • Page 9: Maximum Developed Boost Pressure, Maximum Recommended Operating Temperature, Standard Materials Of Construction

    Maximum Developed Boost Pressure Series 1000 1800 Maximum Recommended Operating Temperature The maximum recommended operating temperature range is 125°F (52°C). The max- imum operating temperature is dependent upon the operating pressure. For high temperature applications, consult the factory for special materials of construction. The maximum recommended temperature is stated on the pump case.

  • Page 10: Pump Nomenclature, Special Liquids

    Pump Nomenclature Example: M o d e l S S 5 0 5 X = Materials of Construction = Series 500 = Number of Stages = Motor Adapter, No Bearing Frame, 56J Motor Special Liquids For liquids other than water, aqueous solutions, or corrosive solutes, consult the factory for compatibility.

  • Page 11: Pump Installation, Inspection, Pump Mounting And Location, Inlet And Discharge Piping And Connections, Inlet Piping

    PUMP INSTALLATION Inspection Your pump was inspected and tested at the factory prior to shipment to ensure it meets the requirements of your order. It is suggested the pump be checked upon receipt for possible damage due to shipping. Any damage should be immediately reported to the carrier.

  • Page 12: Discharge Piping, Inlet Piping

    IMPORTANT: Should your application require pump operation with a neg- ative gauge pressure at the inlet, consult the factory or your local Tonkaflo pump distributor. When the pump operates with a suction lift, the suction pipe should slope upward to the pump from the source of supply. Provision must be made for priming the pump.

  • Page 13: Pump Piping Connections, Inlet Line Screen/filter, Discharge Screen (strainer)

    Size selected should result in frictional line loss of 5 psi/100 ft (1.1 kPa/M) or less for suction lines and 10 psi/100 ft (2.3 kPa/M) or less for discharge lines. A larger pipe size will reduce the frictional line loss. WARNING: THE PUMP MUST NOT RUN WITH A CLOSED DISCHARGE OR IRREVERSIBLE DAMAGE TO THE WETTED INTERNAL PARTS...

  • Page 14: Pump Priming, Protection Against Running Dry, Installation Of Discharge Screen

    Pump Priming IMPORTANT: THE INLET PIPING AND PUMP MUST BE FILLED WITH LIQUID (i.e., PRIMED) BEFORE START-UP. If the pump is above the liquid source, fill the pump and supply line with liquid from an external source. WARNING: THE PUMP MUST BE SHUTOFF IMMEDIATELY IF PRIME IS LOST TO AVOID POSSIBLE DAMAGE TO THE INTERNALS OF THE LIQUID END.

  • Page 15: Motor Wiring, Single-phase Motors, Three-phase Motors

    Motor Wiring 3.6.1 Single-Phase Motors When initially connecting to the power source, be certain that the motor volt- age connections and available line voltage are the same. Connect electrical wires as shown on the motor wiring diagram located on the motor name- plate, electrical junction box, junction box cover, or wiring tag.

  • Page 16: Three-phase Power Imbalance, Changing Motor Rotation

    Compare the results observed. The wire connection that yield- ed the highest pressure and flow rate is the proper connection. Interchange (Figure 3.3, Changing Motor Rotation). Changing Motor 3.6.3 Three-Phase Power Imbalance Current imbalance should not exceed 5% of the average three-phase current. The current imbalance can be calculated as follows: STEPS Measure the current through each of the three legs.

  • Page 17: Rolling The Leads To Balance Current Draw

    Figure 3.4 “Rolling” the Leads to Balance Current Draw...

  • Page 18: General Troubleshooting For All Pumps, Troubleshooting Chart

    GENERAL TROUBLESHOOTING FOR ALL PUMPS Troubleshooting Chart LOW FLOW Restrictions in inlet or discharge Foot valve operating improperly Air leak in inlet piping Air leak in mechanical seal Wrong installation of belt drive Suction lift too high Reverse rotation of pump shaft Pump not primed adequately Inlet strainer/filter plugged.

  • Page 19: Mechanical Seal Leakage, Mechanical Seal Replacement: Ss500, Ss1000 And Ss1800 Series Pumps

    Vaseline. Also, the carbon wear ring needs to be wiped clean and coated light- ly with petroleum grease. Then, reassemble the pump. Mechanical Seal Replacement: SS500, SS1000 and SS1800 Series Pumps NOTE: On Tonkaflo X frame pumps, the mechanical seal must be replaced by removal of the complete liquid end assembly from the pump shaft.

  • Page 20: Removal Of Mechanical Seal Holder From Motor Adapter

    Figure 4.5 Removal of Pump Liquid-End from Figure 4.6 Removal of Mechanical Seal Holder from Motor Adapter...

  • Page 21: Removal Of Mechanical Seal From Pump Shaft And Cavity Of Mechanical Seal Holder

    Figure 4.7 Removal of Mechanical Seal from Pump Shaft and Cavity of Mechanical Seal Holder Remove the rotary portion (spring, washer, and face assembly) of the seal assembly from the pump shaft by rotating and pulling the rotary portion until it slides off the pump shaft (Figure 4.6, Removal of Mechanical Seal Holder from Motor Adapter).

  • Page 22: High-pressure Mechanical Seal Replacement: Ss500, Ss1000 And Ss1800 Series

    High pressure mechanical seals have the same basic design as standard mechanical seals. Replace them using the same procedure as denoted in Section 4.3 (Mechanical Seal Replacement SS500, SS1000 and SS1800 Series Pumps), Figure 4.6 (Removal of Mechanical Seal Holder from Motor Adapter), and Figure 4.7 (Removal of Mechanical Seal from Pump Shaft and Cavity of Mechanical Seal Holder).

  • Page 23: Tonkaflo Pump Field Maintenance, Motor Bearing Lubrication, Motor Removal: Xb And Xc Motor Adapter Pump

    TONKAFLO PUMP FIELD MAINTENANCE Motor Bearing Lubrication Motors up to 3 Hp typically have sealed bearings. Motors of 5, 7.5, and 10 Hp may or may not have sealed bearings. For these larger motors, lubrication intervals vary between manufacturers but generally lubrication every 2000 hours is required. Consult Your Local Motor Distributor For Lubrication Advice, or the motor information supplied with your pump.

  • Page 24: Motor Installation: Xb And Xc Motor Adapter Pump, Motor Removal: X Motor Adapter Pump

    Motor Installation: XB and XC Motor Adapter Pumps STEPS On a used motor, file the motor shaft smooth where the set screws were seated. Coat the motor shaft with an anti-seize compound. Slide the shaft coupler onto the motor shaft until fully seated, and tighten the two set screws.

  • Page 25: Motor Installation: X Motor Adapter Pump

    Slide the liquid end assembly off of the pump shaft, taking care not to bend the pump shaft. Remove the retaining ring and remove. The rotary head of the mechanical seal. Remove the seal holder along with the stationary seal seat. Remove the four (4) 3/8-16NC bolts that hold the motor adapter to the motor, and remove the motor adapter.

  • Page 26

    Install the retaining ring into the shaft groove with the sharp edges away from the motor. Install the liquid end assembly onto the pump shaft. Do not force it in. Rotate and place the liquid end onto the mechanical seal holder until seated against motor adapter.

  • Page 27: Liquid End, Tonkaflo Service Policy

    Return Goods Authorization (RGA) number (Section 7.0) and follow the directions provided by a GE representative. For motor problems, such as worn-out motor bearings, it is recommended that maintenance be done at a local motor repair shop.

  • Page 28: Rga) Procedure, Motor Warranty, Out-of-warranty Pump Failure

    All equipment must be shipped to GE with the freight prepaid by the customer. Call our Customer Service Center with any questions or issues concerning freight claims and a representative will discuss your situation.

  • Page 29: Dimensional Drawings, X Motor Adapter Pump

    DIMENSIONAL DRAWINGS 500X Motor Adapter Pumps Figure 8.8 500X Motor Adapter Pump...

  • Page 30: Xb Motor Adapter Pump

    500 XB Motor Adapter Pumps Figure 8.9 500 XB Motor Adapter Pump...

  • Page 31: X And 1800x Motor Adapter Pump

    1000X and 1800X Motor Adapter Pumps Figure 8.10 1000X and 1800X Motor Adapter Pump...

  • Page 32

    1800XB Motor Adapter Pumps Figure 8.11 1800XB Motor Adapter Pump...

  • Page 33: Xc Motor Adapter Pump

    1800XC Motor Adapter Pumps Figure 8.12 1800XC Motor Adapter Pump...

  • Page 34: Cutaway Drawings, X Motor Adapter Pump

    CUTAWAY DRAWINGS X Motor Adapter Pump Figure 9.13 X Motor Adapter Pump...

  • Page 35: Xb And Xc Motor Adapter Pump, Xb And Xc Motor Adapter Pumps

    XB and XC Motor Adapter Pump Figure 9.14 XB and XC Motor Adapter Pump...

  • Page 36: Standard Model Parts List, Spare Parts List

    10.0 STANDARD MODEL PARTS LIST 10.1 Spare Parts List Item Description Liquid End Assembly Motor Adapter Shaft Coupler Set Screw, Shaft Coupler Set Screw, Cone-Point Pump Shaft Key, 3/16 x 3/16 x 1-inch Pump Shaft Extension & Sleeve Spiral Pin Pump Shaft Seal Holder, SS O-ring, Buna-N...

  • Page 37: Accessories

    Item Description Bolt, 5/16-18NC x 1 Lock washer, 5/16 Bolt, 3/8-16NC x 1.25 Long Bolt, 1/2-13NC x 1.25 Long Lock washer, 3/8 Lock washer, 1/2 10.2 Accessories Description Installation, Operation, and Maintenance Manual Retaining Ring Pliers Loctite 242 Standard Strength, 0.5 cc tube Loctite 271 High Strength, 50 cc bottle Anti-Seize, Thread Compound Part Number...

  • Page 38: Mechanical Seal Replacement Kit

    10.3 Mechanical Seal Replacement Kit Description Standard, 200 psig (13.8 barg) High-Pressure, 300 psig (20.7 barg) High-Pressure, 400 psig (27.8 barg) Allen Wrench, 3/16-inch Victaulic Adapters, 1.25 x 1.25, M-NPT, 316SS Victaulic Adapters, 1.25 x 1, F-NPT, 316SS Victaulic Adapters, 1.25 x 0.75, F-NPT, 316SS Victaulic Coupling, 1.25, 1000 psig (69 barg) Pump Discharge Screen, 1.25 Part Number...

  • Page 39: Ordering Parts

    11.0 ORDERING PARTS Order parts through your local distributor or directly from: GE Infrastructure Water & Process Technologies 5951 Clearwater Drive Minnetonka, MN 55343-8995 USA Phone (952) 933-2277 Fax: (952) 933-0141 Toll Free (800) 848-1750 To order parts, the following information is necessary:...

  • Page 40: Tonkaflo Pump Warranty

    WARRANTY TONKAFLO PUMP WARRANTY GE warrants its pumps to be free from defects in design, material, or workmanship for a peri- od of 15 months from receipt or 12 months from installation of the product, whichever occurs first, when said products are operated in accordance with written instructions and are installed properly.

  • Page 42

    For more information call 952-933-2277 or 800-848-1750 in the U.S., or visit www.gewater.com. GE Infrastructure Water & Process Technologies North American Sales 5951 Clearwater Drive Minnetonka, MN 55343-8995 (952) 933-2277 Phone (952) 933-0141 Fax © 2004, General Electric Company. All rights reserved.

This manual also for:

Ss1800, Ss500

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