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Craftsman 919.769063 Owner's Manual
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Craftsman 919.769063 Owner's Manual

Craftsman 919.769063 Owner's Manual

5.5 horsepower 2400 psi 2.2 gpm
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Owner's Manual
I CRRFTSMRNq
5.5 Horsepower
2400 PSI
2.2 GPM
PRESSURE WASHER
Model No.
919.769063
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Storage
•
Troubleshooting
•
Repair
Parts
•
Espao_ol
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
visit our craftsman website: www.sears.com/craftsman
A04549
Rev. 1
8/27/04

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Summary of Contents for Craftsman 919.769063

  • Page 1 • Maintenance • Storage • Troubleshooting • Repair Parts • Espao_ol CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. visit our craftsman website: www.sears.com/craftsman A04549 Rev. 1 8/27/04...
  • Page 2 FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE For two years from the date of purchase, when this Craftsman engine is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
  • Page 3 [...__o,][2ijI[o]_[ Eo,]: r :_:V nl Model No. 919.769063 Pressure Washer Pressure 2400 PSI Flow Rate 2.2 GPM Cleaning Units (PSI x GPM) 5280 Engine 3600 Rated Horsepower Spark Plug Gap .030" (0.76mm) Gasoline Capacity .29 gallons (1.1 liters) Oil .58 quarts ( .55 liters) capacity SAE 30 weight This manual contains information that is important for you to know and understand.
  • Page 4 Do not operate this unit until you have read and understand this Operators Manual and the Engine Owners Manual for Safety, Operation, and Maintenance Instructions. READ AND SAVE THESE INSTRUCTIONS HAZARD RISK OF EXPLOSION OR FIRE HOW TO PREVENT IT WHAT CAN HAPPEN •...
  • Page 5 HAZARD RISK TO FLUID INJECTION HOW TO PREVENT IT WHAT HAPPEN • Your washer operates at fluid pressures • Never place hands in front of nozzle. and velocities high enough to penetrate • Direct spray away from self and others. human and animal flesh, which...
  • Page 6 RISK OF INJURY OR PROPERTY DAMAGE HAZARD WHEN TRANSPORTING OR STORING WHAT CAN HAPPEN HOW TO PREVENT IT • Fuel or oil can leak or spill and could If pressure washer is equipped with a fuel result in fire or breathing hazard, serious shut-off valve, turn the valve to the off injury or death can result.
  • Page 7 HAZARD _91SK OF INJURY FROM SPRAY HOW TO PREVENT IT WHAT CAN HAPPEN • Always wearANSI approved Z87 safety • High velocity fluid spray can cause glasses.Wear protective clothing to protect objects to break, propelling particles at against accidental spraying. high speed.
  • Page 8 Place handle assembly onto frame and connect handle to frame. Remove NOTE: Knobs are assembled to inside of frame. Loosen Place grooves in accessories panel assembly onto screws and slide panel assembly into place. Scows Connect wand to gun. Tighten securely.
  • Page 9 READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Chemical High _Pressure Engine Air Filter Lever Multi- Adjustable...
  • Page 10 PRESSURE WASHER Rotate the nozzle at the end of TERMINOLOGY the multi-adjustable spray wand to widen the fan spray. The PSI: Pounds per Square Inch. The unit wider fan spray will minimize the of measure for water pressure. Also pressure on the surface to be used for air pressure, hydraulic cleaned.
  • Page 11 For low pressure operation, extend the Install low pressure (black) nozzle of the multi-adjustable spray nozzle into quick connect fitting of wand as shown. spray wand, see How To Use Spray Wand paragraph in this section. After use of chemicals, place chemical hose into container of clean water and draw clean water...
  • Page 12 BEFORE STARTING Read and understand all Important Filler cap/dipstick Safety Instructions in the front of this manual and the following Cautions and Warnings before starting the pressure washer. • Never fill fuel tank completely. Verify the filter screen is in water Fill tank to 1/2"...
  • Page 13 Turn fuel valve to the ON position, If the engine does 1/4 turn counterclockwise. not start after two Move the choke control lever to pulls, pull the trigger to relieve the the CHOKE ON N position and pressure. the throttle control to the FAST 11.
  • Page 14 CUSTOMER RESPONSIBILITIES TABLE Every 25 Every 50 Every 100 Before hours or hours or hours or MAINTENANCE TASK each use yearly yearly yearly ENGINE check oil level change oil check air filter clean/replace spark plug PRESSURE WASHER checWclean inlet screen check high pressure hose ×...
  • Page 15 Air Cleaner To Change Oil Drain the engine oil when the engine is A dirty air cleaner will restrict air flow to warm. Warm oil drains quickly and the carburetor and cause poor engine completely. performance. Inspect the filter each Turn the fuel valve to the OFF time the engine is operated.
  • Page 16 Clean and Replace Spark Plug Pull trigger on gun handle to relieve any water pressure. Change the spark plug every 100 hours Disconnect the wand from the of operation or once each year, whichever comes first. This will help gun. your engine to start easier and run Remove the nozzle from the end better.
  • Page 17 PUMP ENGINE Drain all water from high pressure IMPORTANT: It is important to prevent hose, coil it, and store it in cradle gum deposits from forming in essential of the pressure washer handle. fuel system parts such as the carburetor, fuel filter, hose or tank Drain all water from spray gun and during storage.
  • Page 18 Pull engine starter rope slowly 10. Reconnect spark plug wire. several times until antifreeze comes out of high pressure hose *Windshield washer fluid may also be connection of pump. used Remove short hose from water inlet of pump. CORRECTION PROBLEM CAUSE Engine will not No fuel.
  • Page 19 PROBLEM CORRECTION CAUSE No or low Air in hose. Turn off the engine, then the water source. Disconnect pressure the water source from the (initial use) (continued) pump inlet and turn the water source on to remove all air from the hose. When there is a steady stream of water present, turn water source off.
  • Page 20 CORRECTION PROBLEM CAUSE No or low Worn seal or packing. Have replaced by AWSC. pressure (after Worn or obstructed Have replaced by AWSC. period of nor- valves. mal use.) Worn unloader piston. Have replaced byAWSC. Water leaking Worn or broken o-ring. Check and replace.
  • Page 21 I :! _l_/:I I :! I _:I :i _.'1 Pressure Washer Model Number 919.769063 5TORQUE TO 120 - 240 IN-LBS TORQUE TO 15 - 30 IN-LBS Part # Description Pump Kit A06113 Screw, 5/16-24 D23099 Axle D22267 Plug D21963 Wheel D22268 Isolator D28397...
  • Page 22 I :I :1:7_.I I :I 1:7_._ :_ i__ ] Pressure Washer Model Number 919.769063 TORQUE TO 450 650 iN LBS 12 TORQUE TO 150H " TORQUE 35 iN LBS Part # Description Engine, Honda GCV160 17050 Label, Danger D23125 Label, Hot Surface D22908 Frame D25074...
  • Page 23 II'! =lq;IlI'_ I_l =_I_'_ Pressure Pump Model Number A04034 Part # Description D24573 Hose, 3/8 x 12" A03928 Unloader Kit H061 Swivel Nut, Garden Hose H068 Swivel, 3/8" Vl 61 Chemical Injector F187 Inlet ScreenFilter Not Shown: H140 Chemical Hose, 23- ENG A04549...
  • Page 24 ;! =1 __'I I;! #'-'I ;tl I_ _] Honda Engine Model Number GCV160A CYLINDER BARREL 2=_-B03¢0 Part Number Description 12000-ZL8-405 6315691 Cylinder Assembly 12216-ZE5-300 2399780 Clip, Valve Guide 12311-ZL8-000 5579990 Cover, Head Cover, Breather 12355-ZL8-000 5580006 (Breather Valve Assy) 90013-883-000 0636845 Bolt, Flange (6x12) (CT2OO) 90014-952-000...
  • Page 25 --!_ _:I I--!1_:I --t1 __ ] Honda Engine Model Number GCV160A OIL PAN Z_04-}_O_O0 Part Number Description 11300-ZOL-820 6696686 Pan Assembly, Oil (SAE) 15625-ZE1-003 4497947 Gasket, Oil Filler Cap Shaft, Governor Holder 16508-ZMO-010 6384341 16510-ZMO-010 6384333 Governor Assembly 16511-ZL8-OOO 5580287 Weight Governor 16512-ZMO-OOO 5580295...
  • Page 26 I :! _l_:I I :! I _/:I :i _.'] Honda Engine Model Number GCV160A CRANKSHAFT I® _i° i__10_._:_i Description Part Number 5581012 Washer, Thrust 9O4O2-ZL8-OOO Crankshaft 13310-ZOL-650 6696702 A04549 26- ENG...
  • Page 27 I -'!_ :,/_'I I -'!1__'I-'tl J-] Honda Engine Model Number GCV160A CRANKSHAFT Description Part Number Piston 13101-ZL8-060 5580614 Pin, Piston 13111-ZE0-060 1426576 Rod Assy., Connecting 13200-ZL8-000 5580022 Bolt, Connecting 90O01-ZE1-0O0 1431055 Clip, Pistion Pin (13mm) 90551-ZE0-000 2605517 Ring Set, Piston (TEIKOKU) 13010-ZL8-014 6315717 27- ENG...
  • Page 28 I :! =l;/:I I :! I _:I :i _.'] Honda Engine Model Number GCV160A CRANKSHAFT PULLEY 13---_D Part Number Description 14320-ZL8-000 5580055 Pulley, Camshaft 14324-ZL8-000 5580063 Shaft, Cam Pulley 14400-ZOJ-OO4 6637417 Belt, Timing (84HU7 G-2O0) Arm, In. Valve Rocker 14431-ZL8-000 5580089 Arm, EX.
  • Page 29 I ;I =1:7_.I I ;I 1:7_.I ;i ,_.'] Honda Engine Model Number GCV160A CRANKSHAFT PULLEY Part Number Description Starter Assy., Recoil *NHI* 28400-ZL8-013ZA 6061204 (black) 28461-ZL8-003 5580634 Knob, Recoil Starter 28462-ZL8-003 5611454 Rope, Recoil Starter 9O201-ZM0-0O0 6478812 Nut, Flange (6rnm) 29- ENG A04549...
  • Page 30 I ;I _1:7__ I ;I 1:7__ ; i __ ] Honda Engine Model Number GCV160A FAN COVER Description Part Number 16854-ZH8-000 3683646 Rubber, Supporter (1O7mm) 16950-ZGg-MO2 5028923 Petcock Assy. (MAN) 16956-ZMO-OOO 5580394 Bracket, Petcock 17620-ZL8-013 6673289 Cap Assy., Fuel Tank Tube, Fuel 17702-ZMO-O00 5580469...
  • Page 31 -'!_ __'I I-'!1r,/_'1 - 'tl 6_ Honda Engine Model Number GCV160A CARBURETOR Description Part Number Gasket Set 16010-883-015 3088416 Float Set 16013-ZL1-003 5580162 16015-887-782 3465879 Chamber Set, Float Screw Set 16016-ZG0-W00 4481818 Screw Set B 16028-ZE0-005 1441518 Screw Set 16029-ZG0-901 5580170 16100-ZM0-803 6212849...
  • Page 32 Honda Engine Model Number GCV160A AIR CLEANER Description Part Number Tube Breather 15721-ZM0-000 5580154 5580402 Element, Air Cleaner 17211-ZL8-000 5580410 Case Assembly, Air Cleaner 17220-ZM0-000 5664560 Gasket, Air Cleaner 17228-ZM0-000 Cover, Air Cleaner 17231 -X0L-000 6673255 5580964 Bolt, Flange (6x86) (CT200) 90003-Z0L-000 2374742 Bolt, Flange (6x14)
  • Page 33 I-'!=1 __,II:1 I__'I-'__ Honda Engine Model Number GCV160A MUFFLER Part Number Description Muffler 18310-ZMO-O00 5580485 18321-ZL8-000 5580501 Protector, Muffler 90004-ZL8-000 5580972 Bolt, Flange (6x79) (CT200) 90013-883-000 0636845 Bolt, Flange (6x12) (CT200) 18381-ZL8-305 5737457 Gasket, Muffler 33- ENG A04549...
  • Page 34 I:! _l_/:I I:! I _:I :i _.'_ Honda Engine Model Number GCV160A FLYWHEEL _p-lu Ref Description Part Number 0348433 Key, Special Woodruff (25x18) 13331-357-000 30500-ZL8-004 5580659 Coil Assembly, Ignition 32195-ZM0-800 6315816 Wire, Stop Watch 90022-888-010 0671552 Bolt, Flange (6x20) (CT200) 90201-878-003 0442038 Nut, Special (14MM)
  • Page 35 I:!_1__,_ I:11__,_ :i _ Honda Engine Model Number GCV160A CONTROL (2) Description Part Number Arm, Governor 16551-ZM0-000 5580311 Rod, Governor 16555-ZMO-OOO 5580329 Spring, Governor 16561-ZMO-V30 6315725 Spring, Throttle Return 16562-ZMO-OOO 5580352 Spring, Lever 16574-ZE1-000 1427384 Washer, Control Lever 16575-ZE2-WOO 3678679 Plate, Lever Center 16577-ZMO-V30 6315741...
  • Page 36 I ;I =I_7_,_ I ;I I _7_,_ ;_t t_'.] Honda Engine Model Number GCV160A LABELS Ref Description Part Number 87101-ZMO-O00 5580865 Mark, Emblem (5.5) A0454e 36- ENG...
  • Page 37 CRAFTSMAN DE ALTA PRESION Por un a_o a par_ir de la fecha de compra, y siernpre que esta Lavadora Craftsman de Alta Presidn se mantenga y opere de acuerdo alas instrucciones en el Manual del Propietario, Sears repararA cualquier defecto de material o fabricacidn sin costo alguno.
  • Page 38 [_*']_;]_][_o] I "1:=1 [ _.__o,][o]_]_..'] Modelo N° 919.769063 Lavadora a presi6n Presi6n 2400 Promedio de flujo 8,3 I/m (2.2 GPM) Unidades de limpieza (PSI x GPM) 5280 RPM del Motor 3600 Potencia especificada en HP Luz de bujfa 0,76 mm (.030") Capacidad del tanque de gasolina 1,1 litros (0.29 galones)
  • Page 39 Lea el Manual de funcionamiento. Para su seguridad, armado, funcionamiento e instrucciones de mantenimiento, no haga funcionar el equipo hasta haber le|do el Manual de funcionamiento. LEA Y CONSERVE ESTAS INSTRUCCIONES RIESGO RIESGO DE EXPLOSION 0 INCENDIO PUEDE OCURRIR COMO PREVENIRLO •...
  • Page 40 RIESGO DE LESIONES O DANOS A LA PROPIEDAD RIESGO AL TRANSPORTAR O ALMACENAR. QUle PUEDE OCURRIR COMO PREVENIRLO • El derramamiento de combustible o aceite Si la lavadora a presi6n esta equipada con una puede originar un incendio o el riesgo de su valvula de corfe de combustible, gire la misma inhalacion,...
  • Page 41 RIESGO RIESGO DE FUNCIONAMIENTO INSEGURO COMO PREVENIRLO QUI_ PUEDE OCURRIR • No use soluciones cloradas ni otros • El funcionamieeto inseguro de su lavadora a compuestos corrosivos. presi6n puede ocasionar lesiones serias o la muerte de usted u otras personas. •...
  • Page 42 RIESGO RIESGODE LESIONESPROVENIENTESDEL ROCIADO QUle PUEDE OCURRIR COMO PREVENIRLO • El rociado de los Iiquidos a alta velocidad • Use siempre anteojos de seguridad que cumplan con la norma Z87 de ANSI. Use siempre ropa puede causar la rotura de algunos objetos especial para protegerse del rociado accidental.
  • Page 43 Coloque el conjunto del manillar en el Retire bastidor y conectelo al mismo. NOTA: Las perillas son ensambladas hacia adentro del bastidor. Coloque las muescas del panel de accesorios sobre los tomillos y deslice el panel hasta colocarlo en posici6n. Tornillos Conecte la varilla a la pistola.
  • Page 44 LEA ESTE MANUAL DE FUNCIONAMIENTO YSUS REGLAS DE SEGURIDAD, ANTES DE HACER FUNCIONAR LA UNIDAD. Compare las ilustraciones con suunidad para familiarizarse con laubicaci6n desus controles yregulaciones. Conserve este manual para referencias futuras. Manguera para productos Control de Manguera cebado de alta _resi6n Motor...
  • Page 45 TERMINOLOGiA DE LA LAVADORA Rote la boquilla del extremo de la A PRESION varilla rociadora multirregulable, para ensanchar el abanico de rociado. El PSh (Pounds per Square Inch) Lb/Pulg 2. Es rociado mAs ancho minimizar_ la una unidad de medida para la presi6n del presi6n sobre la superficie que ha de agua.
  • Page 46 Para rociar a baja presi6n, extienda la Regule la boquilla multirregulable en la boquilla multiregulable como se muestra. posici6n de presi6n m_s baja. Lea el pArrafo "Uso de la varilla rociadora", en esta secci6n. Luego de usar productos quimicos, coloque la manguera dentro de un Baja recipiente...
  • Page 47 ANTES DE COMENZAR medidora Lea y comprenda todas las instrucciones importantes que se encuentran comienzo de este manual y a las siguientes precauciones y advertencias, antes de dar arranque a la lavadora a presibn. Verifique que la membrana del filtro •...
  • Page 48 Coloque la vAIvula de combustible en la Si el motor no posici6n ON, gir_ndola 1/4 de vuelta en arrancase luego sentido antihorario. del segundo intento, presione el gatillo para aliviar la presibn. Mueva la palanca de control de Si el cebador hubiese sido utilizado cebado a la posici6n CHOKE ON, para la puesta en marcha del motor, y la del control de aceleraci6n a la...
  • Page 49 TABLA DE RESPONSABILIDADES DEL CLIENTE Cada 100 Cada 25 Cada 50 TAREA Antes de horas o horas o horas o MANTENIMIENTO cada use anualmente anualmente anualment_ MOTOR Verifique el nivel de aceite Cambie el aceite Verifique el filtro de aire Limpie / reemplace la bujia LAVADORA...
  • Page 50 Filtro de aire Cambio de aceite Drene el aceite del motor mientras el Un filtro de aire sucio restringirA el flujo del aire al mismo se encuentre caliente. El aceite carburador y sera la causa de una eficiencia caliente drena m_s rApida y pobre del motor.
  • Page 51 Limpieza y reemplazo de las bujias Apriete el gatillo del mango de la pistola para aliviar la presi6n del agua. Cambie las bujias cada 100 horas de Desconecte la varilla rociadora de la operaci6n o una vez al afio, Io que ocurra pistola.
  • Page 52 MOTOR Drene toda el agua de la pistola rociadora y de la varilla rociadora IMPORTANTE: Ee importante prevenir la sosteniendo la pistola rociadora en formaci0n del dep6sito de gomas en partes esenciales del sistema de combustible, tales posici6n vertical, con el extremo de la como el carburador, el filtro de combustible, boquilla apuntando hacia abajo y...
  • Page 53 Tire varias veces lentamente de la Extraiga la manguera corta de la soga de arranque hasta que el entrada de agua de la bomba. anticongelante salga por la conexi6n Reconecte el cable de la bujfa. de la manguera de alta presi6n en la *Tambi6n puede utilizarse el fluido bomba.
  • Page 54 PROBLEMA CORRECCION CAUSA Nada o baja Apagar el motor y luego cortar el Aire en la manguera. presibn suministro de agua. Desconectar (despu_s del el suministro de agua de la uso inicial - entrada a la bombay abrir el continuacibn) suministro de agua para eliminar todo el aire que haya en la manguera.
  • Page 55 CORRECCION PROBLEMA CAUSA Nada o baja Sello gastado o Reempl_celas por AWSC. presi6n empaquetadura atascada. (despues de un V_lvulas gastadas u ReemplAcelas por AWSC. periodo normal obstrufdas. de uso) Pist6n de descarga gastado. ReemplAcelas por AWSC. Agua goteando O-ring gastado o roto. Verificar y reemplazar.
  • Page 56 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! iiiiiiiiiiiiiii iiiiiiiiiiiiiiii For the replacement parts, accessories and owner's manuals that you need to do-it-yourself.