Kenmore 415.162140 Assembly Instructions/Use And Care Manual
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Kenmore 415.162140 Assembly Instructions/Use And Care Manual

Kenmore 415.162140 Assembly Instructions/Use And Care Manual

Liquid propane gas grill for outdoor use only
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AssemblyInstructions/Use and Care Manual
®
LiquidPropaneGasGrill
Model No. 415.162140
This Grill Is For
OutdoorUse Only
NO
TOOLS
ASSEMBLY
• Read this manual
before cooking
on
grill. Failure to follow all
manufacturer's
instructions
could
result in fire or explosion
which could
cause property
damage,
personal
injury or death.
• Combustion
by-products
produced
when using this product
contain
chemicals
known to the State of
California
to cause cancer, birth
defects, or other reproductive
harm.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• Read and follow all Safety
Statements,
Assembly
Instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
• Some parts may contain sharp edges,
especially
as noted in these
instructions.
Wear protective
gloves
if necessary.
Assembly
Questions?
Call 1-800-4-MY-HOME
_
Parts Ordering:
Call 1-800-366-PART
(7278)
To Installer/Assembler:
Leave
these instructions
with
consumer.
To Consumer:
Keep this
manual for future
reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
U.S.A.

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Summary of Contents for Kenmore 415.162140

  • Page 1 TOOLS AssemblyInstructions/Use and Care Manual ® LiquidPropaneGasGrill Model No. 415.162140 ASSEMBLY This Grill Is For OutdoorUse Only • Read this manual before cooking grill. Failure to follow all manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death.
  • Page 2 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 3 (except for paint finish) Safety Symbols ........that is defective in material or workmanship. Installation Safety Precautions ......Kenmore Grill Warranty ....... Limited Warranty on Selected Grill Parts Parts List ........... From one year after the date of purchase for the designated time periods listed below, Sears will replace the following grill Parts Diagram ........
  • Page 4 Part# Part# Front Panel ......4503199 Leg Assembly....... 4503198 Base ......4503196 Front PanelShelf ....4154518 Push-Fastener...... 4080679 #10-24x2 ° CarriageBolt ....4080064 #10-24 PlasticTee Knob....4080091 Panel Wire ......4151040 Midshelf ......4151034 End Cap ......4080065 Side Shelf ......
  • Page 5 51 \\ 463742804.5...
  • Page 6 CartAssemblyStep 1 [] Positionbaseon edgewith tankholeto left side. [] Insertlegs intobaseandattachwith carriagebolts and plasticwingnuts.Usetop holeson left side. Qty.8 DO NOTFULLYTIGHTEN. [] Insertmidshelfwire intoholeson insidesof legs, long wirestowardleft side.Fullytightencarriage boltsand plasticwingnuts. Qty.8 Leg Assembly\ \\\\\\\\\\\\ "4 Longmidshelf wire to leftside. _Base 6,463742804...
  • Page 7 CartAssemblyStep 2 [] Insertwheel/hubcap assembliesinto bottomholeson left legs. Qty. 2 [] Securebeneathbasewith hitchpins. See inset below. [] Push leg extendersintoright legs. Wheel/Hubcap Assembly _Leg Extender with hitchpin in axle bolt. 463742804°7...
  • Page 8 Grill Bottom/Control PanelAssemblyAndTank Wire [] Carefullyplacegrillbottom/control p anel assemblyontocart, soas not to scratchpaint on legs.Makesure controlpanelbracketfits over supportbar on eachside. Qty.2 [] Insertcarriageboltsthroughgrill bottomand Qty.2 centerholein supportbar.Threadmetalwingnuts ontoboltsbut do notfully tighten. [] Insertcarriageboltsthroughcontrolpanelbracket p/n 4080615-_ and front holesin supportbar.Securewith plastic wing nuts.
  • Page 9 V-bar and ControlKnobAssembly [] RestV-baron bar supportsat each end of grillbottom. [] Presscontrolknobsontovalvestems. V-bar\ \\\\\\\\ "A zV-bar Support Control Knobs 463742804• 9...

  • Page 10: Front Panel

    FrontPanel,Shelf AndPanelWireAssembly [] Snap shelfintofrontpanel.Makesurethat shelf rests on top offront panelshelf supporttab. [] Hookouterwireson panelwire intoholesin panel, rotatepanelwire down,and insertremaining wires intoholesin front of shelf. [] Slidetop edge offront panelUNDERcontrolpanel. [] Securepanelto legswith push-fasteners. Qty.4 TOp of front panel fits UNDER contro anel.

  • Page 11: End Cap,

    End Cap,Side Shelf,AndTool HolderAssembly [] Insertend capsintoendsof leg tubes. [] Position sideshelf ontoright legsas shown belowand securewithfour wingscrews. [] Position tool holderonto leftfront leg and securewithtwo carriageboltsand plastic Qty.2 wingnuts.Usethetwo outerholes.Do not usethe middlehole. Qty. 2 Qty.4 SideShelf End Cap Tool Holder 463742804•...
  • Page 12 SidebumerAssembly [] Placesidebumerbodyonto legs.Secureat front with one wingscrewthroughleg,tool holder,and intobody. [] Inserttab on sideburner frame intohole in body.At roarleg,insertcarriageboltthroughframe, body, andmiddleleg hole. Securewith metalwingnut. [] Insertsideburner tube intolargeframe hole.Insertburner'sthreadedstud intosmallframe hole.Attachmetalwingnut to stud,but do notfully tighten. [] Insertsideburner valveinto burnertube andsnapvalvecup intobody.Note propertube-to-valve engagement in figure A. Onceproperengagement is made,fully tightenmetalwing nutbeneathburner.

  • Page 13: Handle

    Grill Lid,Handle,Temperature Gauge [] Attachgrill lidto grillbottomwith Qty.2 hingepinsand hitchpins. [] Attachhandleto lidwith machinescrews Qty.2 p/n 4156513 and LogoPlateAssembly and metalwingnuts. Qty.2 [] Removewingnut from temperature gauge,insertgaugeintobezel,then Temperature % intohole in grill lid. Securewith wingnut. p/n4080302 Qty.2 Gauge Bezel_ p/n4080302_ Handle 44 j p/n4080302...

  • Page 14: Lower Swingaway

    SwingAway AndCookingGrateAssembly [] InsertlowerSwingAway pivotwires intobottom holesin sides of grilllid. [] InsertlowerSwingAway leg wires intotop holes in sidesof grillbottom. [] InsertupperSwingAway pivotwires intomiddle holesin sides of grilllid. [] InsertupperSwingAway legwires intoloops on side of lowerSwingAway. [] Place cookinggrate ontograte restsin grillbottom.

  • Page 15: Greaseclip

    • LPGASTANK IS SOLD TankWire, LPTankAnd GreaseClip Assembly [] PlaceLPtank intoholein basewith SEPARATELY. F ill and leak- tankvalvefacingtowardfront of grill. checktankbeforeattaching [] To secureLPtank, pull tankwire over to grilland regulator.See Use and Caresectionfor instructions. the sideof the tank,towardthe tankcollar. [] See Useand Care sectionfor connection of regulatorto LPtank.
  • Page 16 LP Tank • The LP tank used with your grill must meet the following requirements: • Use LP tanksonly with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • Never fill the cylinder beyond 80% full, An overfilled spare LP tank is hazardous due to possible gas •...
  • Page 17 LPTank Exchange Connecting Regulator To The LP Tank • Many retailers thatsell grills offer you the option of replacing 1, LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2, Turn all control knobs to the OFF position.
  • Page 18 Leak Testing Valves, Hose and Regulator 1, Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 19 Safety Tips • Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious • When grill is not in use, turn off all control knobs and LP tank Injury: valve.
  • Page 20 Match-Lighting • Do not lean over grill while lighting. 1, Open lid, Turn on gas at LP tank. • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. 2, Place lit match into match-lighting hole from beneath grill bottom (as shown below).
  • Page 21 • Before each use, check to see if hoses are cut or worn. burners. Replace damaged hoses before using grill. Use only identical IF YOU EXPERIENCE THE FOLLOWING: Kenmore replacement valve/hose/regulator assembly. 1. Smell gas. General Grill Cleaning 2. Burner(s) will not light.
  • Page 22 Cleaning The Burner Assembly Follow these instructions to clean and/or replace parts of bumer assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP tank, 2. Remove cooking grate and V-bar. 3. Remove grease can from beneath grill. Beneath grill bottom, disconnect ignitor wire from electrode.
  • Page 23 Storing Your Grill Food Safety • Clean cooking grates. Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, • Store in dry location. follow these four basic steps: • When LP tank is connected to grill, store outdoors in well- Clean: Wash hands, utensils, and surfaces with hot soapy water ventilated space and out of reach of children.
  • Page 24 Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.
  • Page 25 Troubleshooting Problem PossibleCause Prevention/Solution • Wire andlorelectrodecoveredwith Burner(s)will not light • Cleanwire and/orelectrodewith rubbingalcoholand cleanswab. usingignitor. cookingresidue. • Electrode and burnerarewet. • Wipedry with cloth. • Electrode crackedor broken"sparksat • Replaceelectrode. crack" • Wire is looseor disconnected. • Reconnect w iresor replaceelectrode/wire assembly. •...
  • Page 26 26,463742804...
  • Page 27 463742804°27...
  • Page 28 Your Home Forrepair-in your home-of all major brandappliances, lawnand gardenequipment,or heatingand coolingsystems, no matter who made it, no matter who sold it! Forthe replacementparts,accessoriesand owner's manualsthat you need to do-it-yourself. For Searsprofessionalinstallationof homeappliances and items like garagedoor openersand water heaters. 1-800-4-MY-HOME ®...

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