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SCRUBBER Operating Instructions (ENG) Bedienungsanleitung (GER) Istruzioni operative (ITA) Manuel d’utilisation (FRE) MODELS: SGE28 SGE36 SGE32 SGEO32 10052480 10052500 10052490 10052520 AFTER SN: 1000136404 IPX4 Read these instructions before using the machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen Leggere attentamente le presenti istruzioni prima di azionare la macchina Lire ce manuel avant d’utiliser la machine...
Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.
TABLE OF CONTENTS Service Schedule..........4-17 Machine Data Log/Overview........ 2 Machine Troubleshooting........4-18 Table of Contents ..........3 GROUP PARTS LIST HOW TO USE THIS MANUAL Brake- From SN........... 5-1 How to use this Manual........1-1 Brake- To SN.
They are Parts may be ordered from authorized Windsor listed in this general order: dealers. When placing an order for parts, the machine model and machine serial number are Batteries important.
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging.
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL 86252530 PRV NO. 81494 CIRCUIT BREAKER 86244130 BATTERY CAUTION HORN DECAL PRV. NO 500859 - 28 IN & 32 IN 86252520 86248210 86244140...
HOW THE MACHINE WORKS The Saber Glide is a battery powered, self- The 36 in. disk scrub system consists of three propelled, hard floor scrubber intended for rotary type disk scrub brushes, motors, scrub commercial use. The appliance applies a deck skirts, lift actuator, shift actuator and cleaning solution onto a hard floor, scrubs the controls.
COMPONENTS 8. Scrub head 1. Control panel 9. Scrub head side squeegee 2. Front cover 10. Solution tank drain hose 3. Side cover 11. Solution tank cover 4. Tank 12. Squeegee 5. Recovery tank cover 13. Vacuum motor 6. Recovery tank dome 7.
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CONTROLS 3. ONE TOUCH SWITCH This switch controls the scrub brushes and vacuum all in one touch. To start scrubbing, press the one touch switch. The brush drive motors will turn on, the scrub deck will lower to the "light scrub" position, the solution will flow at “two bars” rate, the squeegee will lower and the vacuum will turn on.
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CONTROLS 5. SOLUTION CONTROL SWITCH This switch controls the amount of solution flow to the scrub deck. There are 7 different flow settings. To increase the solution flow, press the solution control switch (+). To decrease solution flow, press the top of the switch (-).
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CONTROLS 7. DISPLAY TOGGLE SWITCH The display toggle switch allows you to change the information display screen. Two screens are available. • INFORMATION DISPLAY –SCREEN 1 • INFORMATION DISPLAY –SCREEN 2 • The hour meter is viewed on screen 2 of the information display. Hours are displayed for key ON time, brush run time, and traction motor time.
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CONTROLS • The float switch is located inside the recovery tank. The purpose of the float switch is to notify the user that the recovery tank is full. When the float switch is activated, the scrub brush motors and solution flow will stop, the scrub deck will raise, the squeegee will rise after 60 seconds, and the vacuum motor will turn off 10 seconds later.
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CONTROLS 9. RECYCLE SWITCH (OPTIONAL) This switch controls the solution recycle pump. To start recycle pump, press the switch. A green light above the circuit breakers will indicate that pump is on. The solution control switch will control the speed of the pump and therefore the amount of solution flow to the scrub deck. Make sure there is an adequate amount of water in recovery tank before starting recycle pump, and turn off recycle pump when water level reaches filter.
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CONTROLS 12. BRAKE PEDAL The brake pedal is located on the floor to the right side of the steering column pedestal. The pedal operates the disc brake on the drive wheel. To slow or stop the vehicle, apply pressure to the brake pedal. 13.
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CONTROLS 15. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction. 16. STEERING TILT LEVER The steering tilt lever is located on the right side of the steering wheel. To engage the tilt adjustment, pull on the lever and adjust the steering column to desired position.
MACHINE OPERATION PRE-RUN MACHINE INSPECTION 3. The solution tank can be filled to the FULL 1. Do a pre-run inspection to find possible marking of the fill inlet. Leave room for problems that could cause poor performance or detergent. The solution tank capacity is 30 lost time from breakdown.
MACHINE OPERATION EMERGENCY STOP PROCEDURE 1. Turn key switch to off position. If an electrical TO BEGIN SCRUBBING problem is suspected push in emergency stop When operating the CAUTION button. machine around people, 2. Release pressure on directional pedal. pay close attention for unexpected movement. 3.
MACHINE OPERATION EMPTYING AND CLEANING TANKS SOLUTION TANK 1. Park the machine next to a floor drain. Drain RECOVERY TANK hose is on left rear adjacent to recovery tank 1. Touch the one-touch switch (#1) on the control drain hose. panel to raise the scrub deck, stop the motors, 2.
MAINTENANCE 6. Ensure that all connections are tight and all 1. BATTERIES corrosion removed. 7. Every 4 to 6 months, remove the batteries from The batteries provide the power to operate the the machine and clean the battery cases and machine.
MAINTENANCE TO CHARGE BATTERIES 8. Plug the charger into the battery connector. Plug When servicing machine, avoid contact with battery charger into power outlet. The charger acid. WARNING gauge should indicate that the batteries are charging. If the charger does not automatically Batteries emit hydrogen start up, verify that charger is plugged into gas.
MAINTENANCE TO REMOVE BATTERIES TO REPLACE BATTERIES 1. Stop the machine in a clean area next to the 1. Refer to diagram. Place batteries in battery charger. compartment. 2. Turn off machine and set parking brake. 2. Connect all jumper cables positive to negative to the six batteries.
MAINTENANCE 3. SQUEEGEE ADJUSTMENT TO ADJUST SQUEEGEE DEFLECTION Adjusting the squeegee is a two-part process. First, the squeegee tool must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The pitch adjustment is facilitated by the use of a spirit level mounted on the squeegee tool.
MAINTENANCE TO REPLACE OR ROTATE REAR TO REPLACE OR ROTATE FRONT SQUEEGEE BLADES SQUEEGEE BLADES 1. With the squeegee in the up position, turn off the 1. With squeegee assembly on bench, loosen key switch and set the parking brake. retaining bolt and locking nut on the left side of the retaining strap.
MAINTENANCE Right Side Squeegee and Secondary Side 4. SIDE SQUEEGEE ADJUSTMENT Squeegee Blade TO REPLACE OR ROTATE SIDE SQUEEGEE 1. Loosen the locking knob and unscrew it until BLADES (28 in. & 32 in.) it is near the top of the stud. Remove the side squeegee assembly.
MAINTENANCE 5. SCRUB BRUSHES REPLACING OR INSTALLING SCRUB BRUSHES There are five different types of brushes available to cover applications from cleaning heavily soiled floors The scrub brushes should be checked before each to polishing. A pad driver is also available to take days work for wire, string, wear, or damage.
MAINTENANCE 3. Locate release lever on top of brush or pad To remove the strainer, turn the bottom part of the driver. With finger rotate release lever against strainer counterclockwise until the bottom is spring pressure counter clockwise. Brush/pad separated. Clean out the debris from the wire mesh driver will release and drop down.
6. Remove vacuum motor from mounting bracket Place assembly. stop in 7. Reverse steps to install. groove. Vacuum Motor Carbon Brushes Replacement (Windsor) End Cap Important: Carbon These brushes wear quicker as the length shortens Brushes due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
MAINTENANCE BRUSH MOTOR CARBON BRUSH 12. BRUSH MOTOR REPLACEMENT (Refer to Brush Motor Group in parts section of 1. Scribe alignment marks on motor barrel to motor manual). cap and motor barrel to motor frame. WARNING 2. Remove end cap from motor. NOTE: Motors contain two wave washers in Do not use a pressure washer to clean around cap.
MAINTENANCE 13. TRACTION MOTOR 14. FUSE Do not use a pressure WARNING washer to clean around the The fuse is a one-time circuit protection device brush motors. Use tap pressure only. designed to stop the flow of electrical current in the event of an electrical overload.
MAINTENANCE 16. SQUEEGEE ACTUATOR SQUEEGEE ACTUATOR ADJUSTMENT REMOVAL/REPLACEMENT The actuator will need to be adjusted when replaced. The actuator needs to be set such that it FOR SAFETY: Before leaving or servicing does not bind against itself in the raised/retracted machine, stop on a level surface, turn off position, and does not bind against the axle in the machine and set parking brake.
MAINTENANCE 17. SCRUB DECK ACTUATOR SCRUB DECK ACTUATOR ADJUSTMENT REMOVAL/REPLACEMENT The actuator will need to be adjusted when replaced. The actuator needs to be set such that the scrub FOR SAFETY: Before leaving or servicing deck stops barely touch the rubber bumpers on the machine, stop on a level surface, turn off frame in the raised/retracted position.
TRANSPORTING MACHINE TOWING OR PUSHING MACHINE PREPARATION FOR TRANSPORTING The machine may be towed for short distances at Remove squeegee tool to eliminate interference with speeds not to exceed 5 mph. Be careful to avoid tie-downs. damaging machine. Attach towing device at tie Scrub head must be in the up position before down point.
JACKING MACHINE MACHINE JACKING MACHINE STORAGE The machine may be jacked up for service or If the machine is to be stored for extended periods of inspection by using the specified jack locations. time, the following steps must be taken to minimize Always block the tires when jacking up the machine.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE BEFORE EACH AFTER EACH WORK PERIOD WORK PERIOD Check water level of batteries after charging; add distilled water if necessary Check that recovery tank cover seals tightly Visually check for damaged or worn tires Check brushes or pads for proper installation Check vacuum hose connections Check that squeegee is securely attached and properly adjusted...
MACHINE TROUBLESHOOTING ERROR PROBLEM CAUSE SOLUTION CODE No power to machine Battery disconnected Check connections of all battery cable connections Emergency shut-off Reset activated Battery cables corroded Clean connections Main fuse blown Replace fuse Faulty key switch Replace switch Little or no propel Low battery charge Charge batteries Machine turned on with...
MACHINE TROUBLESHOOTING PROBLEM CAUSE ERROR SOLUTION CODE Vacuum motor does not run, Recovery tank full Drain recovery tank or runs slowly Recovery tank float Clean float switch switch dirty Loose motor connection 7700 Check motor wires and connections Worn vacuum motor Replace brushes, check brushes commutator...
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MACHINE TROUBLESHOOTING - CONTROLLER FAULT CODES ERROR PROBLEM SOLUTION CODE None LCD display on, but incomplete Disconnect batteries and wait 1 minute before re-applying power. 0A01 Power down error Disconnect batteries and wait 1 minute before re-applying power. 0204 Memory corrupt Replace controller.
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BRAKE – FROM SERIAL NUMBER *(8) GLIDE 86037550 06/26/12...
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BRAKE – FROM SERIAL NUMBER *(8) PART NO. PRV NO. DESCRIPTION SERIAL NOTES: NO. FROM 86358900 ROD, 5/16-24 ADJUSTMENT 86358860 ROD END, CLEVIS 5/16-24 86358790 ARM, BRAKE LEVER 86355600 PAD, BRAKE PEDAL 86279620 87200 WASHER,.4ID X 1.3OD NYLON 86278940 87008 WASHER 1/4 ID X 1-1/4 OD PLT 86276890 70752...
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BRAKE – TO SERIAL NUMBER *(8) GLIDE 86037550 06/26/12...
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BRAKE – TO SERIAL NUMBER *(8) SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86276880 70751 SCR, 1/4-20 X 3/8 HHCS SS 86278940 87008 WASHER, 1/4ID X 1-1/4OD PLTD 86255560 82855 SPRING, .31 X .04 X 3.0 EXT CS ZC 86279620 87200 WASHER, .4ID X 1.3OD NYLON...
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CIRCUIT BREAKER GROUP GLIDE 86037550 01/09/07...
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CIRCUIT BREAKER GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 4 per 28 & 32/6 per 86273990 70067 4/6 SCR, 6-32 X 3/8 PPHMS 4 per 28 & 32/6 per 86279300 87134 4/6 WASHER, #6 LOCK 2 per 28 & 32/3 per 86001920 14607 2/3 BREAKER, 25A 50VDC CIRCUIT...
FRONT BUMPER & FLOOR GROUP 5-11 GLIDE 86037550 01/09/07...
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FRONT BUMPER & FLOOR GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86248350 66360 PAD, FLOOR 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS 86276910 70754 SCR, 5/16-18 X 3 HHCS SS NP 86082320 62952 PLATE, FLOOR...
FORWARD/REVERSE PEDAL SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86007380 730088 SPACER, .50D X .26ID X 1.5L 86078310 66382 PEDAL, SMALL RIDER 86273850 70022 SCR, 1/4-20 X 2 HHCS 86276940 70758 SCR, 1/4-20 X 3.5 HHCS SS NP 86248340 66346...
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SCRUB BRUSH/PAD DRIVER 28 IN. DISK: SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86000250 02412 PAD DRIVER, 14” SD 86000260 02413 BRUSH, 14” POLYPROPYLENE SD 86000270 02414 BRUSH, 14” NYLON SD 86000280 02416 BRUSH, 14” MILD GRIT SD 86283850 02417 BRUSH, 14”...
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SCRUB DECK GROUP FROM SOLUTION STRAINER GLIDE 86037550 01/09/07 5-17...
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SCRUB DECK GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86005250 53258 MOTOR ASM, 36V 330 RPM GEAR 86001890 14418 REF BRUSH SET, MOTOR SERVICE ONLY 86279130 87083 WASHER, 5/16 SPLIT 86087940 730104 STRAP, REAR SQUEEGEE 86253910 730101 SKIRT, REAR 86276950 70772...
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SCRUB DECK SIDE SQUEEGEE GROUP GLIDE 86037550 01/09/07 5-19...
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SCRUB DECK SIDE SQUEEGEE GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86094220 730106 SKIRT, RIGHT 86082160 62923 PLATE, RIGHT DECK 86226830 73268 SPRING, EXT .68D X 3.00L X .098W 86007020 70673 SCR, 5/16-18 X 1.25 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS...
SCRUB DECK -32 IN FROM SOLUTION STRAINER 5-23 GLIDE 86037550 01/09/07...
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SCRUB DECK –32 IN SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86005250 53258 MOTOR ASM, 36V 330 RPM GEAR 86001890 14418 REF BRUSH SET, MOTOR SERVICE ONLY 86273810 70018 SCR, 1/4-20 X 1 HHCS SS 86087950 730157 STRAP, 32 IN REAR SQUEEGEE 86253950 730158 SKIRT, 32 IN REAR...
SCRUB DECK SIDE SQUEEGEE –32 IN 5-25 GLIDE 86037550 01/09/07...
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SCRUB DECK SIDE SQUEEGEE –32 IN SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86094220 730106 SKIRT, RIGHT 86086840 730156 SCRUB DECK 32 SIDE SQUEEGEE 86226830 73268 SPRING, EXT .68D X 3.00L X .098W 86007020 70673 SCR, 5/16-18 X 1.25 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS...
SCRUB DECK-36 IN MAIN FROM SOLENOID VALVE 5-27 GLIDE 86037550 01/09/07...
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SCRUB DECK-36 IN MAIN SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86276910 70754 SCR, 5/16-18 X 3 HHCS SS NP 86001550 40043 HOSEBARB, 3/8 MPT X 3/8 90 D 86273960 70061 SCR, 1/4-20 X 3 HHCS F. THD SS 86000840 05171 ACTUATOR ASM...
SCRUB DECK-36 IN RETRACTABLE FROM SOLUTION MANIFOLD 5-29 GLIDE 86037550 01/09/07...
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SCRUB DECK-36 IN RETRACTABLE SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86005250 53258 MOTOR ASM, 36V 330 RPM GEAR 86001890 14418 REF BRUSH SET, MOTOR SERVICE ONLY 86009550 82045 BEARING, 1.38 X .59 X .43 L SS 86093020 05165 LINKAGE, SWING 86009520...
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SEAT & SIDE COVER SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86253150 730087 SEAT, SUPER SUBURBAN BLK VINYL 86257070 72175 SWITCH, SEAT 86006580 70085 SCR, 1/4-20 X 1/2 PPHMS SS 86276890 70752 SCR, 5/16-18 X 3/4 PTHMS SS 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS...
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SQUEEGEE-32 IN SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 86351700 PLATE, SQUEEGEE BOTTOM 86351680 PLATE ASM, SQUEEGEE TOP 37" 86351630 BAND, FRONT SQUEEGEE 86351560 PLATE, SQU. VERT. FILL. 32" R 86351550 PLATE, SQG. VERT. FILL. 32" F 86277000 SCR, 1/4-20 X 1.75 CARRIAGE SS 86276990 SCR, 3/8-16 X 3.50 CARRIAGE SS 86276980...
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SQUEEGEE LIFT SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86277860 70787 SCR, 3/8-16 X 3.75 HHCS SS 86010770 87143 WASHER, 7/16ID X 1D X .08 FLT SS 86010160 82830 SPRING, .62 X .09 X 1.6 CS ZC GRND 86008870 80815 BEARING, FLANGED 3/8”...
WHEEL MOTOR –SERVICE PARTS 5-57 GLIDE 86037550 06/25/12...
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WHEEL MOTOR-SERVICE PARTS SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM *(8) 86366970 BAND BRAKE KIT *(8) 86366960 WHEEL, RED POLY 300 X 90 *(8) 86366980 BRUSH CAP AND O-RING KIT *(8) 86366950 BRUSH KIT *SEE SERIAL NUMBER PAGE. 5-58 GLIDE 86037550 06/26/12...
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WIRING-BATTERY SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 86008920 80889 BOOT, RUBBER TERM. ISOLATOR 86232040 830957 CABLE, 4GA BLACK X 78.5” 86008790 80687 FUSE,125 AMP 86006850 70393 SET SCR, 1/4-20 X 1.25L 86255910 73659 STANDOFF, 1/4-20 X 1.0 HEX INS 86279130 87083 WASHER, 5/16 SPLIT LOCK PLTD...
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WIRING GROUP-MAIN HARNESS DIAGRAM A 76 RED BRAKE SWITCH BRUSH 34A BLU 21 RED 75 BLK 33A ORG 2, 3, 4 DIAGRAM B 68 YLW 70 RED 69A BLK SOLENOID 5A LT-BLU VALVE VACUUM 6C WHT-YLW ACTUATOR 71 BLK 76C RED 80 RED BRUSH BRUSH...
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WIRING GROUP - MAIN HARNESS SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86239500 880421 HARNESS, SRS UPPER 86233390 80887 CLAMP, 7/8 DIA “P” CUSHIONED 86273780 70015 SCR, 1/4-20 X 3/4 HHCS SS 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86264920 27049 CABLE TIE, 7”...
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WIRING GROUP - MAIN HARNESS CONNECTION 100A RED 100B RED 24 ORG HORN 25A ORG RECYCLE KEY SWITCH 64A RED LIGHT 101A HEAD LIGHT 67B RED 30A RED 7A BLK FUSE HOLDER 101B 32 RED 80 RED BLK 77 76D RED 66C RED 76B RED 82 RED...
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WIRING GROUP-MAIN HARNESS CONNECTION SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86239500 880421 REF HARNESS SRS UPPER 86267290 880262 WIRE, 14” GRN/18 76008 X 76011 86260310 82687 REF WIRE, 4 X 77BK C. TERM X 5/16 RING 86232040 830957 REF CABLE, 4GA BLACK X 78.5”...
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WIRING GROUP-CONTROL PANEL GROUP 33 ORG 35 RED 22 RED 36 RED 34 LT BLU E STOP 32A RED 31A WHT 28A BLU 27A ORG 30 RED 26A BLK 29A GRN 1 WHT/BLU 2 BLK 3 LTBLU 4 LTBLU 7 YLW 8 GRN 10 LTBLU 11 WHT...
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WIRING GROUP-CONTROL PANEL SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86239490 880378 HARNESS, CONTROL 86239500 880421 REF HARNESS, GLIDE TRIO + 86239510 880422 REF HARNESS, GLIDE LCD GLIDE 86037550 01/09/07 5-66...
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BACK-UP ALARM-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86005720 57106 NUT, 8-32 W/ STAR WASHER PLTD 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86273750 70011 SCR, 1/4-20 X 5/8 HHCS SS NP 86227260 82332 ALARM, BACK UP 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS...
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53799 VAC MOTOR ASM, 36VDC 3 STAGE 86230800 140550 BRUSH SET, VACUUM AMETEK SERVICE ONLY 86135310 140686 BRUSH SET, VAC 24V/36V WINDSOR SERVICE ONLY 86005620 57021 NUT, 1/4-20 X .962 WELL 86235780 34164 FERRITE CLAMP, 1.14 X 1.28 X .583...