Windsor IM Operator Instructions Manual
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Windsor IM Operator Instructions Manual

Carpet maintainer
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Carpet Maintainer
86269870 - AA
08/15/11
MODELS:
Read these instructions before using the machine.
Operating instructions (ENG)
10066360
10066550
10066400
10066410
IM
IMIE17
IMX
IMXIE17

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Summary of Contents for Windsor IM

  • Page 1 Carpet Maintainer Operating instructions (ENG) MODELS: 10066360 IMIE17 10066550 10066400 IMXIE17 10066410 Read these instructions before using the machine. 86269870 - AA 08/15/11...

  • Page 2: Machine Data Log / Overview

    Machine Data Log / Overview OVERVIEW The Carpet Maintainer is designed to maintain carpet using the Quick Dry Carpet Care System. The machine has two counter rotating brushes that scrub chemical into the carpet. The chemicals, iCapsol or Prochem ProCaps, encapsulates the dirt, allowing both to be vacuumed up once the chemical has dried. The brushes also raise the pile of the carpet.

  • Page 3: Table Of Contents

    Table of Contents Parts Machine Data Log / Overview....2 Brush ....... . . 22 Table of Contents .

  • Page 4: How To Use This Manual

    How to Use This Manual This manual contains the following sections: The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts • HOW TO USE THIS MANUAL lists include a number of columns of information: • SAFETY •...

  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended.

  • Page 6: Hazard Intensity Level

    Safety Hazard Intensity Level The following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which could result in severe personal injury or death.

  • Page 7: Grounding Instructions

    Safety This Product Is For Commercial Use Only. Electrical In the USA, this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine.

  • Page 8: Safety Label Locations

    Safety Safety Label Locations The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.

  • Page 9: Operations

    Operations Technical Specifications 120V ITEM DIMENSION/CAPACITY Electrical 120V Nominal Power 0.5 HP Rated Amperage 7 Amps Brush Width 17 - 16.5" (430 - 420 mm) Brush RPM 470 RPM Wheels 3 inches (75 mm) non-marking grey Dimensions - Weight 48 lbs. (22 kg) - Weight - Deluxe 56 lbs.

  • Page 10: How The Machines Work

    The Carpet Maintainer is designed to maintain your 5. Brush treated area to emulsify soils using the carpet using the Quick Dry Carpet Care System. By Windsor iCapsol or other carpet-brushing using the Carpet Maintainer in conjunction with machine. iCapsol or Prochem ProCaps chemical solution, you can perform a regular light cleaning and grooming of 6.
  • Page 11 Spray chemical while pushing the machine forward. Brush the chemical into the carpet while pulling the For best results use Windsor iCapsol or Prochem machine slowly over the wetted carpet. Move the ProCaps products. machine in multiple directions and overlapping strokes.

  • Page 12: Transporting A Sprayer

    Operations Transporting A Sprayer Shut-Down And Storage This machine has the capability to mount a small 1. Flush the spray jet and tank with hot water pump-up sprayer. (Deluxe only) 2. After flushing, uncouple quick disconnect to Transporting Chemical - Deluxe prevent water from dripping out of front jet.

  • Page 13: Components

    Operations Components iCapsol Mini iCapsol Mini Deluxe 1. A. Stop Switch (red-120V only) 5. Tank B. On/Off Switch (black-230 only) 6. Strainer 2. Start Switch (green) 7. Jet 3. Brushes 8. Spray Pump Switch 4. Handle Release 86269870 CARPET MAINTAINER...

  • Page 14: Maintenance

    Maintenance Brush Cleaning And Maintenance NOTE: All directions mentioned in this manual are from the operator’s point of view. After each session of carpet cleaning, the brushes and the brush housing should be cleaned. Before 6. Mark left and right on the lift cams. cleaning or changing the brushes, always unplug the 7.
  • Page 15 Maintenance 13. Unplug motor wires. Loosen end cap screws, 1 22. Loop and align the belt on the motor pulley. full turn. 23. Install one screw from the service kit (P/N 8.635- 232.0) into the pulley, captured by the belt. END CAP 24.

  • Page 16: Motor Replacement & Toothed Belt Tensioning

    Maintenance 34. Reinstall lift brackets with top surface lip on 6. Mark left and right on the lift cams. inside. 7. Remove the two cam bolts. This will also free the 35. Reinsert circuit breaker through hole in cover, lift cams. reattach cover, circuit breaker boot, and wiring NOTE: There are four plastic bushings that the grommet.
  • Page 17 Maintenance 13. Unplug motor wires. Loosen end cap screws, 1 HANDLE MOUNT ASSEMBLY full turn. END CAP SCREWS ROTATE MOTOR RIGHT HAND GEAR DRIVE ACCESS HOLE FOR LOWER SCREW LIFT BRACKETS MOTOR CLAMPS BELT ROTATE MOTOR LEFT HAND GEAR DRIVE PULLEY MOTOR 19.

  • Page 18: Machine Maintenance

    Maintenance Machine Maintenance Periodic Maintenance The Maintainer requires very little maintenance. Wipe 1. Check all handles, switches, electrical cables down the machine periodically with a clean cloth. DO and connections on your machine for damage. NOT spray water directly over the top of machine. Repair or replace immediately.

  • Page 19: Machine Troubleshooting

    Maintenance Machine Troubleshooting PROBLEM CAUSE SOLUTION Tripped electrical circuit Check building circuit breaker breaker in fuse box of building Faulty power cord Replace power cord Power switch failure or relay Replace power switch or relay failure No power to machine Reset circuit breaker.
  • Page 20 Notes: 86269870 CARPET MAINTAINER...

  • Page 21: Parts

    Parts PARTS 86269870 CARPET MAINTAINER...

  • Page 22: Brush

    Brush 86269870 CARPET MAINTAINER...
  • Page 23 Brush SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86217340 COVER, BELT, RIGHT 86172630 NUT, M4, LK, SST *(2) WAS QTY 2 86172870 SCR, M4X14, PHMS, DIN7985 SST *(2) WAS QTY 6 86322460 SPRING CLIP, BRUSH ICAPSOL *(2) WAS 86224670 86214850 ASSY, BRUSH &...

  • Page 24: Brush Lift

    Brush Lift 86269870 CARPET MAINTAINER...
  • Page 25 Brush Lift SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86215580 BRACKET, CROSSOVER PUSH 86172700 RING, E-TYPE, 5MM ID, DIN6799 86215750 BRG, FLNG, 6MM IDX7MM LONG 86348880 SPRING, CMP, 18ODX 6,1N 86215740 BRG, FLNG, 6MM IDX24MM LONG 86223620 ROD, LIFTING 86348900 WASHER, ROD WIPER, 6MM 86269870 CARPET MAINTAINER...

  • Page 26: Decal

    Decal 86269870 CARPET MAINTAINER...
  • Page 27 Decal SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86221620 LABEL, CHEMICAL INSTRUCTION DELUXE ONLY 86244630 LABEL, MAIN, ICAPSOL MINI WINDSOR ONLY 86244920 LABEL, PROCAP PROCHEM PROCHEM ONLY 86269870 CARPET MAINTAINER...

  • Page 28: Electrical 120V

    Electrical 120V DELUXE ONLY DELUXE ONLY 86269870 CARPET MAINTAINER...
  • Page 29 Electrical 120V SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86217120 23729 CORD SET, 18/3 X 40FT SJT 86214770 38370 ASM RED BUTTON W/BEZEL 86214780 38371 ASM GREEN BUTTON W/BEZEL 86225070 38372 SWITCH, ITW, MICRO 86198450...

  • Page 30: Electrical 230V

    Electrical 230V DELUXE ONLY 86269870 CARPET MAINTAINER...
  • Page 31 Electrical 230V SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86299810 SWITCH, BLACK, ROCKER, DPST 86295180 ASM, BUTTON, GREEN, W/BEZEL 86313930 SWITCH, W/COUPLER, N.C. *(1) DELUXE (QTY 3) 86172880 SCR, M4X6, BSHCS, SST 86198450 CLAMP, 5/16 DIA NYLON 86217200 CORD SET, EURO 1MM X 40 BLACK 86310620 CORD SET, 18/3 X 40FT AUS 86002010...

  • Page 32: Frame

    Frame 86269870 CARPET MAINTAINER...
  • Page 33 Frame SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86225340 TRAY, IRENEW MINI 86217930 FRAME, 3.5", SINGLE MOTOR 86214820 ASSY, COVER, INSULATION 86277600 SCR, M4X20, PPHMS, SST 86222360 NUT, M4X0.7, U-CLAMP, 3MM PANEL 86214830 ASSY, DOME, INSULATION 86173050 SCR, M4 X 40 PPHMS ISO7045,SS 86348890 PLATE, SPLASH GUARD 86173210...

  • Page 34: Frame Deluxe

    Frame Deluxe 86269870 CARPET MAINTAINER...
  • Page 35 Frame Deluxe SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86173050 SCR, M4 X 40 PPHMS, SS 86173040 SCR, M4 X 10 SHCSB BUTHD 86011610 ASSY, COVER, INSULATION, DLX 86217930 FRAME, 3.5, SINGLE MOTOR 86225340 TRAY, IRENEW MINI 86012550 JET, PROMAX, 11001 86004570 JET BODY, MINI PROMAX BODY 86012440...

  • Page 36: Handle

    Handle 17 16 86269870 CARPET MAINTAINER...
  • Page 37 Handle SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86011380 GRIP, HANDLE 86059580 CONSOLE, BOTTOM 86277600 SCR, M4X20, PPHMS, SST 86217230 CORD HOOK, UPPER 86217220 CORD HOOK, LOWER 86218680 HANDLE, EXTRUSION, LEFT DELUXE ONLY 86218510 HANDLE, EXTRUSION, LEFT 86173070 SCR, M5X12, CSK.OVL,ISO 7047,SS 86013820 PIVOT CASTING, DLX DELUXE ONLY...

  • Page 38: Hopper

    Hopper 86269870 CARPET MAINTAINER...
  • Page 39 Hopper SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86214790 ASM, GUIDE, HOPPER 86173040 SCR, M4X10, BSHCS, SST 86214800 ASM, HOPPER FRAME & PLATE 86173080 SCR, 4.2 X 9.5, TAP, ZN 86216310 BUMPER, STOP, HOPPER 86172630 NUT, M4, LK, SST 86217450 COVER, FRONT, HOPPER 86269870 CARPET MAINTAINER...

  • Page 40: Motor

    Motor 86269870 CARPET MAINTAINER...
  • Page 41 BRKT, MTR MOUNT, LH 86222200 MOTOR, SINGLE, 3.5" DIA 120V ONLY 86222210 MOTOR, 230V, IMIE 230V ONLY 120V & 230V, NOT 86216180 BRUSH SET, 120V VAC, IM SHOWN 86290790 SCR,M6X8,ISO4029,CP,BLK 86343270 PULLEY, PJ-6, 27MM 86253200 SET SCR, M6 X 25 CP 86343310...

  • Page 42: Rear Wheel

    Rear Wheel 86269870 CARPET MAINTAINER...
  • Page 43 Rear Wheel SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86172790 SCR, SHCS, M8X50, ISO4762, BLK 86216450 BUSHING, 11.25MM X 8.0MM, SST 86011020 WHEEL, 3" DIA. CUSHION RUBBER 86173300 WASHER, M8, FL, ISO7089, SST 86172640 NUT, M8, NYLOCK, ISO7040, SST 86269870 CARPET MAINTAINER...

  • Page 44: Solution Tank - Deluxe

    Solution Tank - Deluxe 86269870 CARPET MAINTAINER...
  • Page 45 Solution Tank - Deluxe SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86299710 CPLR, BODY, 1/4" BARB, GRY 86299720 CPLR, PNL MNT, 1/4" BARB, GRY 86012500 SEAL, COUPLER, EPDM RUBBER 86219230 HOSE, SUCTION, TANK, DELUXE 86225300 TANK, DLX (MACH) 86013850 WASHER, M6, FNDR, SS 86172820 SCR, M5 X 20, PHMS, ISO7045, SST 86012570...

  • Page 46: Wiring 120V

    Wiring 120V N.C. N.O. GREEN N.C. RECTIFIER MOTOR RELAY 86269870 CARPET MAINTAINER...
  • Page 47 Wiring 120V SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86218820 HARNESS, MAIN 86226220 WIRE, 10" BLK/18 76040 86226260 WIRE, 15" ORG/18 76040 X 76040 86226270 WIRE, 18" ORG/18 86226280 WIRE, 9" BLK/18 76040 X 76040 86269870 CARPET MAINTAINER...

  • Page 48: Wiring 230V

    Wiring 230V N.O. GREEN ON/OFF N.C. RECTIFIER RELAY MOTOR 86269870 CARPET MAINTAINER...
  • Page 49 Wiring 230V SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86218880 HARNESS, MAIN, 230VAC 86226220 WIRE, 10" BLK/18 76040 86226260 WIRE, 15" ORG/18 76040 X 76040 86226270 WIRE, 18" ORG/18 86226280 WIRE, 9" BLK/18 76040 X 76040 86302450 ASM, FILTER, EMI MAIN 86310150 ASSY, FILTER, EMI MOTOR 86269870 CARPET MAINTAINER...

  • Page 50: Wiring 120V - Deluxe

    Wiring 120V - Deluxe N.O. N.O. BLUE BLUE N.C. N.O. GREEN N.C. PUMP MOTOR RECTIFIER MOTOR RELAY 86269870 CARPET MAINTAINER...
  • Page 51 Wiring 120V - Deluxe SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86218820 HARNESS, MAIN 86226220 WIRE, 10" BLK/18 76040 86226260 WIRE, 15" ORG/18 76040 X 76040 86226270 WIRE, 18" ORG/18 86226280 WIRE, 9" BLK/18 76040 X 76040 86013120 HARNESS, PUMP HOUSING, DLX 86013090 WIRE, 9.5"...

  • Page 52: Wiring 230V - Deluxe

    Wiring 230V - Deluxe N.O. N.O. BLUE BLUE N.O. GREEN ON/OFF N.C. PUMP MOTOR RECTIFIER RELAY MOTOR 86269870 CARPET MAINTAINER...
  • Page 53 Wiring 230V - Deluxe SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86218880 HARNESS, MAIN, 230VAC, IMIE 86226220 WIRE, 10" BLK/18 76040 X 76040 86226260 WIRE, ORG/18 76040 X 76040 86226270 WIRE, 18" ORG/18 76040 X 76040 86226280 WIRE, 9" BLK/18 76040 X 76040 86302450 ASM, FILTER, EMI MAIN 86310150...

  • Page 54: Suggested Spare Parts

    Suggested Spare Parts SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86216180 BRUSH SET, MTR, 54206/54216 86215800 BELT, HTD, 15MM X 325, 65 TOOTH 86215320 BELT, HTD, 15MM X 300, 60 TOOTH 86214850 ASSY, BRUSH & HUB 86217230 CORD HOOK, UPPER 86224970 STRAP, SPRAYER HOLD DOWN 86002010...

  • Page 55: Serial Numbers

    Serial Numbers REF. MODEL: SERIAL # IM: 10066360000690 - IMX: 10066400000781 IM: 10066360001034 - IMX: 10066400001637 86269870 CARPET MAINTAINER...

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