Related Manuals for Trane TRANE Quantum CLCPEuro
Summary of Contents for Trane TRANE Quantum CLCPEuro
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Page 1: Air Handler
TRANE TRANE Installation Operation Maintenance TRANE Quantum Air Handler Model: CLCP Euro CLCP IND-SVN01A-E4 (Jan 2010) - Page 2 TRANE...
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Page 3: Safety Considerations
WARNING indicates a potentially The Trane Company urges that all essential that qualified, experienced hazardous situation that could result HVAC servicers working on Trane personnel perform these functions in personal injury or death. -
Page 4: Table Of Contents
TRANE Contents General Information Foreword Warranty Unit Description Model Nomenclature Receiving Nameplate Delivery Check Resolving Shipping Damage Storage Consideration Outdoor Storage Rigging and Handling Rigging and Handling Off Loading Moving to Position On Site Forlift Trucks Roller Movement Installation Foundation... -
Page 5: General Information
(label) operation and periodic maintenance which includes type of section, unit by the user, of TRANE Quantum serial number, customer tag number Handler. They do not contain full and unit model number. -
Page 6: Model Nomenclature
TRANE CLCP Model Nomenclature... - Page 7 TRANE CLCP EURO Model Nomenclature...
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Page 8: Nameplate
Figure 1 and maintenance of the equipment 6. Notify the Trane sales representative while in storage. of the damage and arrange for • Delivery Check 4. Keep the equipment in the original repair. -
Page 9: Rigging And Handling
THIS. FROM THE FACTORY. Moving To Position On Site WARNING DO NOT LIFT THE UNIT WITHOUT TRANE Quantum Air Handler are TEST-LIFT FOR BALANCE AND supplied in sections modules, flat RIGGING. DO NOT LIFT THE UNIT packed, or as a complete unit, in ABOVE PERSONNEL. -
Page 10: Roller Movement
TRANE Rigging and Handling Forklift Trucks The forks must only be applied under the unit base frame and not against the unit base frame. The lift point should be as near as possible to the centre of gravity (see Figures 3 and 4). -
Page 11: Foundation
TRANE Installation Foundation Complete reinforced concrete foundations are suitable or strip foundations may also be used (see When selecting and preparing the unit site, follow these guidelines: Figure 7). In the case of strip foundations, concrete or steel supports are 1. -
Page 12: Erection
TRANE Installation IMPORTANT FAILURE TO PROVIDE A LEVEL PLINTH OR SUPPORT WILL RESULT IN DOORS JAMMING AND AIR LEAKS FROM THE CASING. Erection To minimize noise transmission, insulation material such as cork slabbing (TICO pads) or rubber pad Figure 8 - Air Handling Unit Plinth Foundation may be placed between the unit base and the foundation (see Figure 8). -
Page 13: External Connection
TRANE Assembly & Installation CLCP & CLCP Euro (External connection) - Page 14 TRANE Assembly & Installation CLCP Break Point (25mm) - Frame to Frame Euro...
- Page 15 TRANE Assembly & Installation CLCP Break Point (25mm) - Panel to Frame Euro...
- Page 16 TRANE Assembly & Installation CLCP Break Point 2” (50mm)- Frame to Frame Euro...
- Page 17 TRANE Assembly & Installation CLCP Break Point 2” (50mm)- Panel to Frame Euro...
- Page 18 TRANE Assembly & Installation CLCP Paneling Euro...
- Page 19 TRANE Assembly & Installation CLCP-XP - Break Point...
- Page 20 TRANE Assembly & Installation CLCP-XP - Break Point...
- Page 21 TRANE Assembly & Installation CLCP...
- Page 22 TRANE Assembly & Installation CLCP...
- Page 23 Assembly & Installation Piping - Condensate Drain Units With More Than One Pan Connections Drain Pan With the Trane Quantum Air Handler, On cooling section(s) the drain pan each module can be ordered with or should always be connected directly without a drain pan.
- Page 24 TRANE Assembly & Installation Chilled Water Figure 11 Piping - Coil Connection Typical Piping for Water Coil General Coil Piping Recommendation Refer to Figure 11 for typical cooling / heating and steam coil piping. Proper installation, piping and trapping is necessary to assure satisfactory coil operation and to prevent operational damage.
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Page 25: Piping
TRANE Assembly & Installation Steam Coil Piping following steps: Use a V-port modulating valve to Type A, AA Steam Coils • Select trap based on maximum obtain gradual modulating action. possible condensate rate. These are for central system, industrial CAUTION •... -
Page 26: Refrigerant Coil Piping
CONTAMINATION, DO NOT BREAK pressure drop are in direct conflict with indicator/ sight glass must be sized THE SEALS UNTIL THE COIL IS each other, Trane recommends that the to match the size of the liquid line at INSTALLED. liquid line be sized as small as the thermal expansin valve. - Page 27 TRANE Assembly & Installation Figure 14 CAUTION Typical Piping for Refrigerant Coil To avoid equipment malfuntion, use care when brazing or solder- ing so that distributor tubing is not restricted or blocked. To braze Thermostatic Expansion Valves (TXV) avoid direct flame (figure 15) to the valve body and avoid excessive heat on diaphragm.
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Page 28: Start-Up Procedures
The secured to physically indicated by rotation arrow located Trane Company assumes restrict rotational move- on fan housing. no respon-sibility for ment. Failure to secure 6. Measure the motor voltage and... - Page 29 TRANE Start - Up Sheave Alignment The percent of voltage imbalance is then calculated: Align the fan and motor sheaves by 100 x {[226-221] + [230-226] + [227-226]} using a straightedge. The straightedge 2 x 226 must be long enough to span the = 2.2% (Unacceptable)
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Page 30: Periodic Maintenance Checklist
TRANE Maintenance Periodic Maintenance clogged or dirty. Change bag filters proper torque. Checklist when pressure drop is 1-inch W.G. Check condition of gasketing and Every Three to Six Months insulation around unit, door and The following checklist describes the Check greasing on fan and motor. -
Page 31: Maintenance Plan
TRANE Maintenance Maintenance Plan The following table (see Table 1) gives recommended maintenance intervals for the CLCP unit. Intervals are base upon normal running conditions, in a moderate climate, and assuming 24 hour running. Units operating outside these guideline may require shorter or longer maintenance intervals. -
Page 32: Fan Motors
Contact the Standard condition: 8 hour operation discharges. motor manufacturer or Trane for per day with rated or light loading in a Check the traps for leaks or blockages lubrication instruction. Most smaller clean and low vibration environment. -
Page 33: Air Filters
TRANE Maintenance 4. Air Filters In the event of coils being out of com- matter with a vacuum device that mission for some time, it is advisable utilizes high efficiency particulate Appendix D provides filter size, type and to completely drain down the coil. On arrestance (HEPA) filters with a quantity. -
Page 34: Pulley And Belt
TRANE Maintenance 8. Pulley and Belt Direct expansion coils slippage shortens belt life. c) Wobbling and/or damaged pulleys. Never use hot water or steam to clean Proper installation techniques will Generally caused by improper these coils. During normal opeartion, assure that you get full service life and pulley or bushing installation, the fin block must not ice up. - Page 35 TRANE Maintenance and the belts will break or turn over Figure 16 readjust to the maximum value. shortly after installation. Sheave Alignment To measure belt tension, use a belt • Take up sleck until belts fit snugly. tensioner as shown in Figure 18.
- Page 36 TRANE Maintenance...
- Page 37 Use the tables in this section to assist in identifying the cause or causes of a malfunction in Air Handler operation. The column header RECOMMENDED ACTION will suggest repair procedures. Note: These tables are intended as a diagnostic aid only. For detailed repair procedures, contact your local Trane Service Company.
- Page 38 TRANE Trouble Analysis Symptom Probable Cause Recommended Action Blade bent Repair or replace blade Damper seizing Spindle or mechanism loose Tighting lever fixings Actuator loose Refit actuator correctly Air is by passing coil Prevent bypass with block-off Low coil capacity (Chilled Water)
- Page 39 TRANE Trouble Analysis Pulley and Belt...
- Page 40 TRANE Appendix A HDT - Unit Weight (CLCP EURO HDT Unit Weight (kg) _ Fan and Coil Sections (without motor weight) 50mm Casing 25mm Casing Coil weight is the operating weight.
- Page 41 TRANE Appendix A HDT - Unit Weight (CLCP EURO Fan + Coil + Filter Sections (without motor weight) 50mm Casing 25mm Casing Coil weight is the operating weight. Filter weight include filter media.
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Page 42: Appendix A-Unit Weight, Clcp-Euro
TRANE Appendix A HDT - Unit Weight (CLCP Euro Fan + Coil + Filter and Mixing Sections (without motor weight) - Page 43 TRANE Appendix A VDT - Unit Weight (CLCP Euro Fan and Coil Sections (without motor weight) Note: Coil weight is the operating weight.
- Page 44 TRANE Appendix A VDT - Unit Weight (CLCP Euro Fan + Coil + Filter Sections (without motor weight) 50mm Casing 25mm Casing Note: Coil weight is the operating weight. Filter weight includes filter media.
- Page 45 TRANE Appendix B HDT - Unit Weight (CLCP...
- Page 46 TRANE Appendix B HDT - Unit Weight (CLCP...
- Page 47 TRANE Appendix B HDT - Unit Weight (CLCP...
- Page 48 TRANE Appendix B VDT - Unit Weight (CLCP...
- Page 49 TRANE Appendix B VDT - Unit Weight (CLCP Fan + Coil + Filter Sections (without motor weight) ction Length .L3 Model 2" Flat 2" Flat 2" Flat Filter + Size Front-Top and Top-Front and Filter Filter + 4" Cartridge Front-Bottom Top-Back 15"...
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Page 50: Appendix C-Fans And Arrangement
TRANE Appendix C- Fans and Arrangement Fan Size and Diameter Fan Discharge Arrangements Fan size Model Size Fan size Diameter (mm) FC 200 BC 200 FC 225 BC 225 FC 250 BC 250 FC 280 BC 280 FC 315 BC 315... - Page 51 TRANE Appendix D- Filter and Quantity Filter Dimension (Nominal) and Arrangement Flat Filter, Bag Filter & Cartridge Filter...
- Page 52 TRANE Appendix D- Filter and Quantity Filter Dimension and Arrangement High Capacity Filter - CLCP only Euro...
- Page 53 TRANE Appendix D- Filter and Quantity Filter Dimension and Arrangement Final Filter (HEPA)
- Page 54 TRANE Appendix E- TECO MOTOR Performance Data 380 / 415V - 50Hz, 2/4/6/8 Poles Motor types AEEB and AEVB, Class F insulation, 380 / 415V - 50HZ, Eff 2. Note : 1. For ampere values of other voltage motors, multiply the 415 volt values by the following factors:...
- Page 55 TRANE Appendix E- TECO MOTOR Performance Data 380 / 415V - 50Hz, 2/4/6/8 Poles Motor types AEEB and AEVB, Class F insulation, 380 / 415V - 50HZ, Eff 2. Note : 1. For ampere values of other voltage motors, multiply the 415 volt values by the following factors:...
- Page 56 TRANE Typical - unit wiring diagram CONNECTION DRAWING FOR BARE MOTOR CONNECTION DRAWING FOR TERMINATION - 3 POLE CONNECTION DRAWING FOR TERMINATION - 6 POLE...
- Page 57 TRANE Typical - Wiring Diagram Starter, Star-Delta 380 - 420V, 3Phase, 4Wires, + ELCB Standard...
- Page 58 TRANE Typical - Wiring Diagram Starter, Dol 380 - 420V, 3Phase, 4Wires, + ELCB Standard...
- Page 59 TRANE Typical - Wiring Diagram Starter, Dol 380 - 420V, 3Phase, 4Wires, Standard...
- Page 60 Typical - Wiring Diagram TRANE VFD Starter + Dol Bypass Starter C/W Door Switch 380/415/440/460V, 3Phase, 3Wires...
- Page 61 Typical - Wiring Diagram TRANE Starter, Dol 380 - 420V, 3Phase, 4Wires + ELCB Enhance with Thermistor Relay...
- Page 62 TRANE Typical - Wiring Diagram Starter, Dol 380 - 420V, 3Phase, 4Wires, Standard...
- Page 63 Typical - Wiring Diagram TRANE Starter, Dol 380 - 420V, 3Phase, 4Wires, Enhance with Thermistor Relay...
- Page 64 Typical - Wiring Diagram TRANE Starter, Star-Delta 380 - 420V, 3Phase, 4Wires, Enhance with Thermistor Relay...
- Page 65 TRANE Typical - Wiring Diagram Starter, Star-Delta 380 - 420V, 3Phase, 4Wires, Standard...
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Page 66: Safety Recommendations
Trane be liable for knowledge of the equipment they any incldental or consequential... - Page 67 TRANE Pre-Start Up Checklist TRANE AHU Pre-start up Checklist General Information Date Project Name: Trane Sales Order # Trane AHU Model Unit Serial No.: Unit TAG # Design Capacity (CFM) @ Design ESP AHU Location Area Served Start-Up Contractor T & C Technician / Engineer...
- Page 68 TRANE...
- Page 69 TRANE Pre-Start Up Checklist Coil & Piping Installation Checks Coils water In/OUT piping connected correctly. Condensate drain and P-trap been installed correctly / primed External pipe fittings complete and pipes properly supported Coil Headers of specified material Valves installed in correct direction...
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- Page 72 Stocking Location MALAYSIA www.trane.com Trane has a policy of continuous product and product data improvement and reserves the right to For more information, contact your local change design and specifications without notice. Only qualified technicians should perform the instal- district office...