2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual.
= Orange = Korea PK, P = Pink = Norway RD, R = Red = Netherlands VT, VO = Violet = Sweden WH, W = White = United States of America YE, Y = Yellow = Western Europe TP39203202 S60 (11-)
Fuse Electrical distribution rail/box G. Component location Audio The end of the manual contains a section that Service/diagnostics describes component appearance and location in Contact reel numerical order. Meter Ignition component/shunt Optics Ground connection Branching point Connector TP39203202 S60 (11-)
= DIN cable, coaxial cable, etc. = Data communication = CAN communication = MOST communication = MOST communication = Connection with distribution box = Further connection to... = Connector between cable harnesses = Connector connected in component TP39203202 S60 (11-)
Fuses in distribution box passenger compartment 2/193 11D/A5 Fuses in distribution box cargo compartment 11A/5 2/88 Relay, 15-feed 11C/23-11C/25 Fuses in distribution box passenger compartment 2/88 11C/26-11C/30 Fuses in distribution box passenger compartment 11A/7 9/42 PTC-element continues TP39203202 S60 (11-)
Fuses in the engine compartment distribution box 11B/33 Fuses in the engine compartment distribution box 2/32 11B/34 Fuses in the engine compartment distribution box 11B/35-11B/41 Fuses in the engine compartment distribution box 2/32 6/25 Starter motor 6/26 Alternator Control Module (ACM) TP39203202 S60 (11-)
Relays Relays in the engine compartment R1-R2 15/33 Engine compartment cold zone Relay function 2/182 Relay, headlight washer motor 2/17 Relay, horn TP39203202 S60 (11-)
Relays in the engine compartment R10-R13 15/31 Distribution box in engine compartment Relay function 2/32 Main relay, engine management system 2/133 Relay vacuum pump, 4-Cyl. Turbo 2/142 Fuel filter preheater relay 2/35 Starter motor relay 2/22 Relay, climate control system TP39203202 S60 (11-)
Left rear door module (LDM) Wiper motor module (WMM) 3/111 Light Switch Module (LSM) 4/31 4/31 Fan control module 4/33 4/33 Sunroof control module 7/93 Occupant Weight Sensor (OWS) 4/71 4/71 Cooling fan control module 17/13 17/13 Data link connector TP39203202 S60 (11-)
C1:8 C1:2 C1:13 C2:1 C2:13 C1:8 C1:2 C1:13 C2:1 C2:16 C2:13 74/508 74/507 6/63 6/62 MEM X MEM X C1:7 C1:7 MEM Y MEM Y C1:16 C1:11 C1:16 C1:11 73/5035 73/5023 3/176 GN-WH BU-WH BU-GN 31/15 31/6 TP39203202 S60 (11-)
C2:1 C1:13 C1:2 C2:13 C1:8 C1:13 C1:2 C1:8 C2:1 C2:16 C2:13 74/507 74/508 6/62 6/63 MEM X MEM X C1:7 C1:7 MEM Y MEM Y C1:16 C1:11 C1:16 C1:11 73/5023 73/5035 3/176 GN-WH BU-GN BU-WH 31/6 31/15 TP39203202 S60 (11-)
Front left side airbag igniter system module (SRS), LHD 4/9C1:74 Supplemental restraint system module (SRS), RHD 4/9C1:23 Supplemental restraint 8/51:2 Front left side airbag igniter GN-OG system module (SRS), LHD 4/9C1:75 Supplemental restraint system module (SRS), RHD continues TP39203202 S60 (11-)
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BN-VT 9/13A:2 Seat Heating Module (SHM), 74/409:15 Connector, RHD passenger side 4/9C1:31 Supplemental Restraint 3/256:1 Position sensor passenger seat System USA/CDN Module (SRS) 4/9C1:32 Supplemental Restraint BN-YE 3/256:2 Position sensor passenger seat System USA/CDN Module (SRS) continues TP39203202 S60 (11-)
Forward Sensing Module GY-BK 74/901:8 Connector GY-BK (FSM) 73/4010 Branching point 8/48:3 Auto-dimming rearview mirror BN-VT BN-VT 73/4047 Branching point 4/80C1:14 Forward Sensing Module 74/901:10 Connector (FSM) 73/4006 Branching point GN-BK 73/5098 Branching point GN-BK 73/4008 Branching point TP39203202 S60 (11-)
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74/401:1 Connector WH-GN 3/112 Climate control system 74/409:15 Connector 73/4012 Branching point BK-WH 3/112 Climate control system 74/401:4 Connector 3/112 Climate control system 74/401:3 Connector 3/112 Climate control system YE-VT 74/401:5 Connector BU-GN 3/112 Climate control system TP39203202 S60 (11-)
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Branching point (CEM) 73/3020 Branching point VT-OG 73/5006 Branching point VT-OG 4/56C1:31 Central Electronic Module 73/5010 Branching point (CEM) 74/504B 2-pin red Engine compartment harness Floor harness 11A/3:2 Fuse, engine compartment RD-GN 73/5075 Branching point RD-GN electrical center TP39203202 S60 (11-)
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VT-RD VT-RD passenger compartment, LHD 3/127C1:2 Passenger Door Module 11C/9:2 Fuses in distribution box (PDM), RHD passenger compartment, RHD 16/4:1 Left-hand front door speaker 74/407:9 Connector VT-BK GN-BK 16/55:1 Left-hand front tweeter GN-BK 73/5078 Branching point continues TP39203202 S60 (11-)
Page 192
73/5019 Branching point, RHD 27/4C1:5 Right Camera Module (RCM) 73/5128 Branching point GN-WH GN-WH 6/63:4 Right-hand power door mirror 73/509 Branching point YE-BU 3/176:1 Switch, driver’s door power BU-WH 73/5044 Branching point, RHD BU-WH window, RHD continues TP39203202 S60 (11-)
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74/407:3 Connector YE-BK speaker 16/56:2 Right-hand front tweeter 73/5077 Branching point 7/209:1 Pressure sensor front door 4/9C1:56 Supplemental Restraint System YE-RD YE-RD right (SRS) 7/209:2 Pressure sensor front door VT-OG 4/9C1:55 Supplemental Restraint System VT-OG right (SRS) TP39203202 S60 (11-)
Cable harness routing in vehicle Harness front door, left 73/5019 73/5078 73/5079 74/507 I01419 Cable harness routing in vehicle Harness front door, right 73/5135 74/508 I01420 TP39203202 S60 (11-)
Main relay, engine management system Battery 2/16 Relay, rear window wiper 2/35 Starter motor relay 2/17 Relay, horn 2/64 Relay auxiliary lights 2/22 Relay, climate control system 2/82 Relay, heated rear window 2/31 Relay, 15-feed 2/88 Relay, 15-feed rear TP39203202 S60 (11-)
Page 240
Switch, rear window/door mirror defroster 2/142 Fuel filter preheater relay 2/182 Relay, headlight washer motor Brake light contact 2/193 Relay, comfort functions 3/10 Reversing light contact Steering wheel switch left (SWSL) 3/19 Rear left door power window switch TP39203202 S60 (11-)
Page 241
3/25 Power sunroof switch 3/37 Horn contact 3/26 Switch unit, power driver’s seat 3/60 Auxiliary light switch 3/27 Switch unit, power passenger seat 3/62 Hood alarm contact 3/35 Trunk handle switch, S60 3/65 Switch, heated rear seat TP39203202 S60 (11-)
Page 242
3/112 Climate control system 3/83 Switch, passenger door power window 3/117 Switch unit, dome light 3/93 Belt buckle contact, driver’s seat 3/126 Driver door module (DDM) 3/94 Belt buckle contact, passenger seat 3/127 Passenger door module (PDM) TP39203202 S60 (11-)
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3/156 Gear Selector Module (GSM) 3/130 Steering Wheel Module (SWM) 3/157 Switch, passenger side airbag 3/131 Steering wheel switch right (SWSR) 3/173 Switch, trunk lid private lock 3/132 Start control module (SCU) 3/176 Power window switches, driver’s door TP39203202 S60 (11-)
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3/218 Belt buckle contact, center rear 3/267 Switch unit, telematics 3/219 Belt buckle contact, rear right 3/271 Contact, immobilizer, clutch pedal 3/225 Continuously Controlled Damping (CCD) 3/272 Switch, parking brake 3/255 Position sensor, driver’s seat 3/273 Lock contact, LH front door TP39203202 S60 (11-)
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3/275 Lock contact, left rear door 3/276 Lock contact, RH rear door Climate Control Module (CCM) 3/281 Infotainment control module (ICM) Combustion Preheater Module (CPM) 3/281 I03122 3/282 Switch indicator 1st gear Supplemental Restraint System (SRS) 3_282 G024102 TP39203202 S60 (11-)
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Engine Control Module (ECM), 5-Cyl. TF-80SC Diesel 4/28 Transmission Control Module (TCM), MPS6 4/46 Engine Control Module (ECM), 6-Cyl. 4/31 Fan control module 4/52 Power Seat Module (PSM) 4/33 Sunroof control module 4/56 Central Electronic Module (CEM) TP39203202 S60 (11-)
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Cooling fan control module 4/76 Remote control unit for garage door opener 4/56:C3 Central Electronic Module (CEM) 4/56:C4 Central Electronic Module (CEM) 4/80 Forward Sensing Module (FSM) 4/56:C5 Central Electronic Module (CEM) 4/82 Differential Electronic Module (DEM) TP39203202 S60 (11-)
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4/84 Suspension Module (SUM) 4/86 Parking Assistance Module (PAM) 4/109 Glow plug control module 4/93 Keyless vehicle module (KVM) 4/110 Trailer Module (TRM) 4/99 Control module speed dependent power steering 4/115 Park Brake Module (PBM) TP39203202 S60 (11-)
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Wiper motor module (WMM) Lock motor central locking, trunk lid/tailgate, S60 4/119.2 Remote Receiver Module (RRX) Lock motor central locking, trunk lid/tailgate, V60 4/120 Parking Assistance Camera (PAC) 4/125 Closing velocity module (CVM) 6/16 Driver seat motor, backrest angle TP39203202 S60 (11-)
Page 251
Left-hand headlight level adjustment 6/57 Lock motor, central locking, LH rear motor door 6/39 Right-hand headlight level adjustment 6/58 Motor, front driver’s door power motor window 6/48 Damper Motor Module (DMM), recirculation 6/59 Motor, rear left power window TP39203202 S60 (11-)
Page 252
Passenger seat motor, up/down rear edge 6/61 Motor, rear right power window 6/62 Left-hand power door mirror 6/67 Pump, fuel leakage control 6/71 Valve, speed-dependent power steering 6/63 Right-hand power door mirror 6/64 Passenger seat motor, backrest angle 6/73 Coolant pump TP39203202 S60 (11-)
Page 253
6/120 Throttle unit, 4-Cyl. Turbo 6/102 Damper Motor Module (DMM), defroster 6/120 Throttle unit, 6-Cyl. 6/103 Damper Motor Module (DMM), floor/ventilation 6/120 Throttle unit, Diesel 6/104 High pressure headlight washer motor 6/127 Washer motor TP39203202 S60 (11-)
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6/147 Lock motor, rear right brake disc 7/15 Front heated oxygen sensor, 4-Cyl. Turbo Brake fluid level sensor Washer fluid level sensor 7/15 Front oxygen sensor, bank 1, 6-Cyl. Oil pressure sensor 7/15 Front heated oxygen sensor, Diesel TP39203202 S60 (11-)
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7/17 Mass airflow sensor (MAF) 7/31 Left-hand front ABS sensor 7/23 Rear knock sensor 7/32 Right-hand front ABS sensor 7/24 Front knock sensor 7/35 Oil level sensor 7/35 I03095 7/25 Impulse sensor, Diesel 7/41 Temperature sensor, evaporator TP39203202 S60 (11-)
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Steering angle sensor 7/82 Rear oxygen sensor, bank 1, 6-Cyl. 7/93 Occupant Weight Sensor (OWS) 7/87 Acceleration sensor, Four-C, front left 7/100 Inclination Sensor Module (ISM) 7/88 Acceleration sensor, Four-C, front right 7/108 Left-hand rear side impact sensor TP39203202 S60 (11-)
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7/116 Side impact sensor, right B-post 7/111 Sensor temperature passenger seat 7/118 Height sensor, suspension, front left 7/112 Seat temperature sensor, LH rear 7/119 Height sensor, suspension, front right 7/113 Seat temperature sensor, RH rear 7/120 Height sensor, suspension, rear left TP39203202 S60 (11-)
Page 259
7/143 Fuel level sensor, pump side 7/124 Brake pedal sensor 7/149 Rain Sensor Module (RSM) 7/130 Fuel level sensor, ejector side 7/154 Sensor fuel temperature 7/131- 7/156 Pressure and temperature sensor, fuel 7/134 Rear parking assistance sensor TP39203202 S60 (11-)
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7/168 Fuel pressure sensor, low 7/168 I05120 7/165 Pressure and temperature sensor, 7/172 Position sensor camshaft, intake side intake manifold, 4-Cyl. 4-Cyl. 7/165 Pressure and temperature sensor, 7/172 Camshaft position sensor, intake side, intake manifold, Diesel 6-Cyl. G037625 TP39203202 S60 (11-)
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7/193 Position sensor turbo 7/173 Camshaft position sensor, exhaust side, Diesel 7/199 Ultrasonic sensor (IMS) 7/175 Weight sensor passenger seat, seat belt reminder 7/203 Forward-aimed radar (FLR) 7/190 Temperature sensor, catalytic 7/204- converter 7/207 Front parking assistance sensor TP39203202 S60 (11-)
Page 262
7/209 Side impact sensor, right front door 8/6-11 Injectors 7_209 G035166 7/210- 7/213 Tire pressure sensor 8/18 EVAP valve, 4-Cyl. 7/238 Alcohol lock sensor 8/18 EVAP valve, 6-Cyl. 7/240 Battery monitoring sensor (BMS) 8/20 Shock absorber, Four-C, front left TP39203202 S60 (11-)
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Igniter, passenger side airbag stage 2 8/23 Shock absorber, Four-C, rear right 8/33 Igniter, belt tensioner, driver’s side 8/28 Turbo control valve 8/34 Igniter, belt tensioner, passenger side 8/30 Driver’s side airbag igniter, stage 1 8/36 Shift lock solenoid TP39203202 S60 (11-)
Page 264
8/51 Igniter side airbag front driver’s seat 8/52 Igniter side airbag front passenger seat 8/39 Shift solenoid 2 8/40 Lock-up solenoid 8/55 Rear left belt tensioner igniter 8/46 Archive unit, DSTC 8/56 Rear right belt tensioner igniter TP39203202 S60 (11-)
Page 265
Belt tensioner igniter, center rear seat 8/77 Control valve, fuel volume G028336 8/66 Left-hand inflatable curtain igniter 8/78 Power steering pressure monitor 8/78 I05119 8/67 Right-hand inflatable curtain igniter 8/84 Switch, vacuum pump 8/68 Relief valve 8/92 Lap belt tensioner, driver TP39203202 S60 (11-)
Page 270
License plate lighting 10/13 Front left direction indicator 10/3 I01302 10/13 I01307 10/11 Running/parking light, front left 10/14 Front right direction indicator 10/11 I01303 10/15 I01308 10/11 Running/parking light, 10/15 Direction indicator, front left left door mirror 10/11 I01304 TP39203202 S60 (11-)
Page 274
10/114 Left-hand vanity mirror lighting 10/66 I01324 10/68 Left-hand high beam 10/115 Right-hand vanity mirror lighting 10/68 I01325 10/69 Auxiliary light, front left 10/125 Left-hand front courtesy lighting 10/70 Left-hand low beam 10/126 Right-hand front courtesy lighting 10/70 I01326 TP39203202 S60 (11-)
Page 275
Component illustrations 10/127 - 11D/A 10/127 Lighting, cargo compartment, left-hand side, S60 10/250 Sill lighting, front passenger side 10/25 I01337 11A/no. Main fuses in engine compartment fuse box 10/148 Lighting, left front door mirror 11B/no. Fuses in engine compartment fuse...
Page 276
15/32 I01348 15/32 Distribution box in cargo compartment, V60 16/3.2 Right-hand front door speaker 15/32 I01328 15/33 Engine compartment cold zone 16/4.1 Left-hand front door speaker 15/36 Distribution box in passenger compartment 16/4.2 Left-hand front door speaker TP39203202 S60 (11-)
Page 277
Left-hand rear door speaker 16/26 Center dashboard speaker 16/10 Horn 1 16/29 Loudspeaker mid-range left front 16/29 I05116 16/11 Horn 2 16/30 Loudspeaker mid-range right front 16/30 I05115 16/16 Amplifier window antenna, S60 16/35 Siren Control Module (SCM) 16/16 I01355 TP39203202 S60 (11-)
Page 292
Component illustrations 10X/29 - 74X/414 10X/29 Connector interface, original car 10X/125 Connector interface, original car 10X/126 Connector interface, original car 16X/1 Connector interface, original car 74X/9 Connector interface, original car 74X/414 Connector interface, original car TP39203202 S60 (11-)
Power windows front doors LHD ....... 144 Power windows front doors RHD ......145 Power windows rear doors ........146 Wiper/washer rear window .......... 97 Wiper/washer Windshield ..........95 Wiring and fuses, Group 37 ........105 Radiator masking blind ..........172 TP39203202 S60 (11-)
Switch unit, power 4/46 Engine Control Module (ECM), 4-Cyl. Turbo passenger seat 4/46 Engine Control Module (ECM), 5-Cyl. Diesel 3/35 Trunk handle switch, S60 4/46 Engine Control Module (ECM), 6-Cyl. 3/35 Trunk handle switch, V60 4/52 Power Seat Module (PSM)
Page 296
6/120 Throttle unit, 6-Cyl. 6/120 Throttle unit, Diesel 7/118 Height sensor, suspension, front left 6/127 Washer motor 6/146 Lock motor, rear left brake disc 7/119 Height sensor, suspension, front right 6/147 Lock motor, rear right brake disc TP39203202 S60 (11-)
Page 297
Electromagnetic clutch, climate 8/143 Linear pressure solenoid SLC1 control system 8/144 Linear pressure solenoid SLC2 8/6-11 Injectors 8/145 Linear pressure solenoid SLC3 8/18 EVAP valve, 4-Cyl. 8/157 Turbocharger control valve, 5-Cyl. Diesel 2.4l 8/18 EVAP valve, 6-Cyl. TP39203202 S60 (11-)
Page 298
10/22 Ceiling light 15/31 Distribution box in engine compartment 10/25 Ceiling light, cargo compartment, S60 15/32 Distribution box in cargo compartment, S60 10/25 Ceiling light, cargo compartment, V60 15/32 Distribution box in cargo compartment, V60 10/29 Glove compartment lighting 15/33...
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16/132 Antenna door lock trunk lid/tailgate, V60 31/65 Ground connection, Rear seat riser, left side 1 16/133 Antenna, door lock, cargo compartment, S60 31/66 Ground connection, Rear seat riser, left side 2 16/134 Antenna, door lock, passenger 31/67...
Page 300
74/503 Connector 10X/125 Connector interface, original car 74/504 Connector 10X/126 Connector interface, original car 74/504B Connector 16X/1 Connector interface, original car 74/507 Connector 74X/9 Connector interface, original car 74/508 Connector 74X/414 Connector interface, original car 74/509 Connector TP39203202 S60 (11-)