Page 1: Table Of Contents
Introduction Instrument Cluster Warning and control lights Gauges Entertainment Systems AM/FM stereo AM/FM stereo with single CD AM/FM stereo with in-dash six CD Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows...
Page 2 Table of Contents Seating and Safety Restraints Seating Safety restraints Airbags Child restraints Tires, Wheels and Loading Tire Information Tire Inflation Vehicle loading Trailer towing Recreational towing Driving Starting Brakes Traction control/AdvanceTrac Transmission operation Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires...
Page 4: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 5 SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury to yourself or others? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.
Page 6 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 7 For additional information, please contact the Truck Body Builders Advisory Service at 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
Page 8 You can determine whether the ambulance manufacturer followed Ford’s recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 6.0L Diesel engine equipped vehicles.
Page 9 Introduction Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner’s Guide; therefore, a supplement has been supplied that complements this book.
Page 10 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert Fasten Safety Belt Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Powertrain Malfunction Master Lighting Switch Fog Lamps-Front Fuel Pump Reset Windshield Defrost/Demist...
Page 11 Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Introduction...
Page 12: Instrument Cluster
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
Page 13 Electronic throttle control (if equipped): Illuminates when the engine has defaulted to a ’limp-home’ operation. Report the fault to a dealer at the earliest opportunity. Check fuel cap: Illuminates when the fuel cap may not be properly installed. Continued driving with this light on may cause the Service Engine Soon warning light to come on, refer to Fuel filler cap in the...
Page 14 Instrument Cluster Air bag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced immediately. A chime will also sound when a malfunction in the supplemental restraint system has been detected. Safety belt: Reminds you to fasten your safety belt.
Page 15 Instrument Cluster Check gauge: Illuminates when any CHECK of the following conditions has GAGE occurred: • The engine coolant temperature is high. • The engine oil pressure is low. • Flashes when Failsafe cooling mode has been activated. Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on.
Page 16: Gauges
Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool.
Page 17 Instrument Cluster Trip odometer: Registers the miles (kilometers) of individual journeys. Press the SELECT/RESET control once to switch from the odometer to the trip odometer. Press the control again to select Trip A and Trip B features. To reset the trip, press and hold the control again until the trip reading is 0.0 miles.
Page 18: Entertainment Systems
Entertainment Systems AUDIO SYSTEMS AM/FM stereo (if equipped) 1. Seek: Press to find the next listenable station down/up the frequency band. 2. Tune: Press to manually adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4.
Page 19 Entertainment Systems 5. Power/volume: Press to turn ON/OFF; turn to increase or PUSH decrease volume levels. 6. Tone: Press TONE until the PUSH desired level — Bass, Treble, Fade TONE appears on the display. Turn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if equipped).
Page 20 Entertainment Systems Satellite Compatible AM/FM Stereo In-Dash Single CD/MP3 Radio (if equipped) 1. SEEK: Press and release SEEK for previous/next strong station or track. 2. TEXT: The filename (Fi), song title (So), artist text (Ar) or album text (AL) may be viewed while playing an MP3 selection.
Page 21 3. AUX: This function is not operational. 4. MUTE: Press to MUTE playing media; press again to return to playing media. 5. EJ: Press to eject a CD. 6. Bass: Press BASS; then press to decrease/increase the bass output. Treble: Press TREB; then press to decrease/increase the treble output.
Page 22 Entertainment Systems Folder/Track mode: In MP3 mode, press MENU until MODE appears in the display. Use SEL to toggle between FOLDER (only tracks within selected folder are accessible) or TRACK (all tracks on disc are accessible) MODE. 10. REPEAT: Repeats the current CD/MP3 track when active (ON).
Page 23 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 24 Entertainment Systems Premium Satellite Compatible AM/FM Stereo In-Dash Six CD/MP3 Radio (if equipped) 1. SEEK: Press and release SEEK for previous/next strong station or track. 2. TEXT: The filename (Fi), song title (So), artist text (Ar) or album text (AL) may be viewed while playing an MP3 selection.
Page 25 3. AUX: Press to toggle between the current playing media and DVD (if equipped). 4. MUTE: Press to MUTE playing media; press again to return to playing media 5. EJ: Press to eject a CD. Press EJ and a memory preset to eject a specific disc.
Page 26 Entertainment Systems AM/FM1/FM2. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. Setting the clock: Press MENU until SELECT HOUR or SELECT MINUTE is displayed.
Page 27 (12 cm) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 28 Entertainment Systems For information regarding SIRIUS Satellite Radio, please call toll-free 888-539-SIRIUS (888-539-7474) or visit the SIRIUS website at www.siriusradio.com 24. CD slot: Insert a CD, label side up. Accessory delay With accessory delay, the window switches, moon roof (if equipped) and audio system may be used for up to ten minutes after the ignition switch is turned to the OFF position or until any door is opened.
Page 29 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 30: Climate Controls
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle.
Page 31: Manual Heating And Air Conditioning
MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle.
Page 32 Climate Controls To aid in side window defogging/demisting in cold weather: 1. Select MIX. 2. Set the temperature control to maintain comfort. 3. Set the fan speed to HI. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop.
Page 33: Lights
HEADLAMP CONTROL • The first position turns on the parking, tail, license plate and side marker lamps. • The outer position turns on the headlamps. Battery saver The battery saver can be set to turn off the courtesy lamps within 2 or 10 minutes if a door is left open and the key is not in the ignition.
Page 34 Lights Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position, • the headlamp control is in the OFF or parking lamp position and • the parking brake must be disengaged. Always remember to turn on your headlamps at dusk or during inclement weather.
Page 35 Lights PANEL DIMMER CONTROL To adjust the brightness of the instrument panel, rotate the dimmer control clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position. To turn on the interior lamps, rotate the dimmer control fully counterclockwise.
Page 36 Lights 3. Turn on the low beam headlamps and open the hood. 4. Locate the high intensity area of the beam pattern and place the top edge of the intensity zone even with the horizontal reference line (4). If the top edge of the high intensity area is not even with the horizontal line, follow the next step to adjust •...
Page 37: Turn Signal Control
• Aerodynamic: Locate the horizontal adjuster (1) for each headlamp. Turn it clockwise or counterclockwise, to place the left edge of the high intensity area even with the vertical line corresponding to the headlamp under adjustment. • Sealed beam: Locate the horizontal adjuster (2) for each headlamp. Turn it clockwise or counterclockwise, to place the left edge of the high intensity area even with the vertical line corresponding to the headlamp under adjustment.
Page 38: Bulb Replacement
Lights Third row courtesy/reading/cargo lamps The dome portion of the lamp, the center light, can be turned on when the headlamp control is rotated fully counterclockwise or when any door is opened. With the ignition key in the ACC or ON position, the rear dome lamp can be turned ON or OFF by sliding the control.
Page 39 Function Number of bulbs Headlamps (sealed beam) Headlamps (aerodynamic) Park lamp and turn signal (front) Back-up lamps License plate lamp Stop/tail/turn/side marker lamp High-mount brakelamp Cargo lamp Dome lamp (standard) Map/reading lamp All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer Replacing headlamp bulbs (aerodynamic) 1.
Page 40 Lights 4. Remove the bulb retaining ring by rotating it counterclockwise, and slide the ring off the plastic base. 5. Pull the bulb straight out. Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass.
Page 41 Lights 3. Remove the four headlamp bulb retaining screws and the retaining ring. 4. Remove the headlamp. 5. Disconnect the electrical connector from the bulb and remove the bulb. To install the new bulb, follow the removal procedures in reverse order. Replacing front parking lamp/turn signal bulbs 1.
Page 42 Lights Replacing license plate lamp bulbs 1. Turn the headlamp switch to OFF and then remove the two screws and the license plate lamp assembly from the rear door. 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb.
Page 43: Driver Controls
MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid.
Page 44 Driver Controls To prolong the life of the wiper blades, it is highly recommended to scrape off the ice on the windshield before turning on the wipers. The layer of ice has many sharp edges and can damage the micro edge of the wiper rubber element.
Page 45 Driver Controls Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 1. Place VELCRO hook onto side of aftermarket transmitter opposite of actuator control. 2. Place the transmitter into storage compartment, control down.
Page 46 Driver Controls Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antenna.
Page 47: Power Windows
• Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. AUXILIARY POWER POINT (12VDC) Power outlets are designed for accessory plugs only. Do not insert any other object in the power outlet as this will damage the outlet and blow the fuse.
Page 48: Mirrors
Driver Controls When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part of the rocker switch to open the window.
Page 49: Speed Control
Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. The telescoping feature (if equipped) allows the mirror to extend approximately 3.15 inches (80 mm).
Page 50 Driver Controls Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release 2. Accelerate to the desired speed. 3. Press the SET ACCEL control and release it.
Page 51 Increasing speed while using speed control There are two ways to set a higher speed: • Press and hold the SET ACCEL control until you get to the desired speed, then release the control. You can also use the SET ACCEL control to operate the Tap-Up function.
Page 52: Speed Control
Driver Controls Turning off speed control There are two ways to turn off the speed control: • Depress the brake pedal. This will not erase your vehicle’s previously set speed. • Press the speed control OFF control. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased.
Page 53: Locks And Security
Locks and Security KEYS The key operates all locks on your vehicle. You should always carry a second key with you in a safe place in case you require it in an emergency. Your keys are coded to your vehicle; using a non-coded key will not permit your vehicle to start.
Page 54 Locks and Security REMOTE ENTRY SYSTEM (IF EQUIPPED) This device complies with part 15 of the FCC rules and with RS-210 of Industry Canada. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
Page 55 Locking the doors 1. Press and release to lock all the doors. 2. Press and release again within three seconds to confirm that all the doors are closed and locked. Note: The doors will lock again, and the horn will chirp once. Sounding a panic alarm Press to activate the alarm.
Page 56 Locks and Security 4. Insert the new battery. Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery. Press the battery down to ensure that the battery is fully seated in the battery housing cavity.
Page 57 Locks and Security 6. Repeat Steps 4 and 5 to program each additional remote entry transmitter (up to four transmitters). 7. Turn the ignition to the (3) OFF position after you have finished programming all of the remote entry transmitters. 8.
Page 58: Seating And Safety Restraints
Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop.
Page 59 Seating and Safety Restraints Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’s seat. Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness.
Page 60 Seating and Safety Restraints Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. Quick release captains chair (7 passenger configuration second row only) To remove the seat: 1.
Page 61 Seating and Safety Restraints Stow the tongue end of the detachable anchor. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely in position.
Page 62 Seating and Safety Restraints REAR SEATS Accessing the 4th and 5th row seats (if equipped) To make access to the 4th and 5th row seats easier, attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel.
Page 63 Seating and Safety Restraints 2. Pull the LH/RH seat latch handles (located under the seat) rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers.
Page 64: Safety Restraints
Seating and Safety Restraints SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit in the back seat where they can be properly restrained.
Page 65 Seating and Safety Restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder belts 1.
Page 66 Seating and Safety Restraints Automatic locking mode When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is installed in a passenger front or outboard rear seating position (if equipped).
Page 67 Seating and Safety Restraints How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. After any vehicle collision, the safety belt systems at all outboard seating positions (except the driver position, which does not have this feature) must be checked by a qualified technician to verify that the automatic locking retractor feature for child seats is still...
Page 68 Seating and Safety Restraints Front safety belt height adjustment The driver and front seat outboard positions are equipped with a height adjuster. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To adjust the shoulder belt height, push the button and slide the height adjuster up or down.
Page 69 Seating and Safety Restraints Shorten and fasten the belt when not in use. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If...
Page 70 Seating and Safety Restraints If... The driver’s safety belt is not buckled approximately 5 seconds after the safety belt warning light has turned off... The driver’s safety belt is buckled while the safety belt indicator light is illuminated and the safety belt warning chime is sounding...
Page 71 Seating and Safety Restraints Reasons given... “I was in a hurry” “Seat belts don’t work” “Traffic is light” “Belts wrinkle my clothes” “The people I’m with don’t wear belts” “I have an airbag” “I’d rather be thrown clear” Do not sit on top of a buckled safety belt to avoid the BeltMinder chime.
Page 72 Seating and Safety Restraints Deactivating/activating the BeltMinder Read Steps 1 - 5 thoroughly before proceeding with the deactivation/activation programming procedure. The BeltMinder feature can be deactivated/activated by performing the following procedure: Before following the procedure, make sure that: • the parking brake is set •...
Page 73 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.
Page 74: Airbags
Seating and Safety Restraints AIRBAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Airbags DO NOT inflate slowly; there is a risk of injury from a deploying airbag.
Page 75 Do not attempt to service, repair, or modify the airbag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. Modifying or adding equipment to the front end of the vehicle...
Page 76 Seating and Safety Restraints Children and airbags Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions may increase the risk of injury in a collision.
Page 77 Seating and Safety Restraints The airbags inflate and deflate rapidly upon activation. After airbag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder or sodium compounds which may irritate the skin and eyes, but none of the residue is toxic.
Page 78 Seating and Safety Restraints Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to Airbag readiness section in the Instrument Cluster chapter. Routine maintenance of the airbag is not required.
Page 79 If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. 2006 Econoline (eco)
Page 80 Seating and Safety Restraints In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch. An infant in a rear-facing seat faces a high risk of serious or fatal injuries from a deploying passenger airbag. Rear facing infant seats should NEVER be placed in the front seats, unless the passenger airbag is turned off.
Page 81: Child Restraints
Seating and Safety Restraints If your vehicle has rear seats, always transport children who are 12 and younger in the rear seat. Always use safety belts and child restraints properly. If a child in a rear facing infant seat must be transported in front, the passenger airbag must be turned OFF.
Page 82 Seating and Safety Restraints • the child has a medical condition which, according to the child’s physician, makes it necessary for the child to ride in the front seat so that the driver can constantly monitor the child’s condition. 3. Medical condition. A passenger has a medical condition which, according to his or her physician: •...
Page 83 Seating and Safety Restraints • the child has a medical condition that, according to the child’s physician, makes it necessary for the child to ride in the front seat so that the driver can monitor the child’s condition. 3. Medical condition: A passenger has a medical condition that, according to his or her physician: •...
Page 84 • forward-facing child safety seats can be used in the center of the three-passenger 2nd row bench seat only if a top tether strap is used; • Ford recommends placing forward-facing safety seats in the 2nd row and using top tether straps for added protection.
Page 85 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 86 Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top...
Page 87 Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child.
Page 88 80 pounds (36 kg) using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with LATCH and tether anchors.
Page 89 Seating and Safety Restraints 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions.
Page 90 Seating and Safety Restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode.
Page 91 Seating and Safety Restraints Attaching safety seats with tether straps Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle. When using forward-facing child safety seats in vehicles with only two seating positions so the forward-facing child safety seat cannot be placed in the rear of the vehicle, move the passenger seat as far back from the instrument panel as possible.
Page 92 Seating and Safety Restraints 1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 3. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 4.
Page 93 Seating and Safety Restraints 5. Adjust the front right hand passenger seat to the full rearward position. 6. Install the child safety seat tightly using the LATCH anchors or safety belts. Follow the instructions in this chapter. 7. Tighten the child safety seat tether strap according to the manufacturer’s instructions.
Page 94 Seating and Safety Restraints 1. Position the child safety seat on the second row left hand or right hand bucket seat. 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat.
Page 95 Seating and Safety Restraints 2. Route the child safety tether strap over the back of 3–Passenger bench seat. 3. Clip the tether strap hook to the tether bracket mounted under rear rail of seat cushion frame. 4. Install the child safety seat tightly using the LATCH anchors or safety belts.
Page 96 Seating and Safety Restraints Your vehicle may be equipped with LATCH anchors for child seat installation at the seating positions marked with the child seat symbol: • Five passenger crew van • Seven passenger wagon • Eight passenger wagon • Twelve passenger wagon 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus)
Page 97 Seating and Safety Restraints • Fifteen passenger wagon represents LATCH anchors. represents tether strap anchors. Never attach two LATCH child safety seats to the same anchor. In a crash, one anchor may not be strong enough to hold two child safety seat attachments and may break, causing serious injury or death.
Page 98 Seating and Safety Restraints Each time you use the safety seat, check that the seat is properly attached to the lower anchors and tether anchor. Try to tilt the child seat from side to side. Also try to tug the seat forward. Check to see if the anchors hold the seat in place.
Page 99: Tires, Wheels And Loading
NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handle differently than passenger cars in the various driving conditions that are encountered on streets, highways and off-road. Utility vehicles and trucks are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under...
Page 100 Tires, Wheels and Loading VEHICLE CHARACTERISTICS How your vehicle differs from other vehicles SUV and trucks can differ from some other vehicles in a few noticeable ways. Your vehicle may • Higher – to allow higher load carrying capacity and to allow it to travel over rough terrain without getting hung up or damaging underbody components.
Page 101: Tire Information
10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 102 Tires, Wheels and Loading The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Page 103: Tire Inflation
(including spare, if equipped). Inflate all tires to the inflation pressure recommended by Ford Motor Company. Inspecting your tires Periodically inspect the tire treads for uneven or excessive wear and remove stones, nails, glass or other objects that may be wedged in the tread grooves.
Page 104 (if equipped), at least monthly and before long trips. You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge.
Page 105 Tires, Wheels and Loading When weather temperature changes occur, tire inflation pressures also change. A 10° F (6° C) temperature drop can cause a corresponding drop of 1 psi (7 kPa) in inflation pressure. Check your tire pressures frequently and adjust them to the proper pressure which can be found on the Safety Compliance Certification Label.
Page 106 Tires, Wheels and Loading Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires. Tire service, including adjusting tire pressure, must be performed by personnel trained, supervised and equipped according to Federal Occupational Safety and Health Administration (OSHA) regulations.
Page 107 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Page 108 Tires, Wheels and Loading Make sure all tires and wheels on the vehicle are of the same size, type, tread design, brand, load-carrying capacity and speed rating because it can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Page 109 4. R: Indicates a “radial” type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter. 6. 95: Indicates the tire’s load index. It is an index that relates to how much weight a tire can carry.
Page 110 Tires, Wheels and Loading next two numbers or letters are the plant code designating where it was manufactured, the next two are the tire size code and the last four numbers represent the week and year the tire was built. For example, the numbers 317 mean the 31st week of 1997.
Page 111 Tires, Wheels and Loading The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc. Additional information contained on the tire sidewall for “LT” type tires “LT” type tires have some additional information beyond those of “P” type tires;...
Page 112 Tires, Wheels and Loading Information on “T” type tires “T” type tires have some additional information beyond those of “P” type tires; these differences are described below: T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different from this example.
Page 113 Tires, Wheels and Loading the road in adverse (wet, snowy, etc.) conditions. Visually check your tires for uneven wear, looking for high and low areas or unusually smooth areas. Also check for signs of tire damage. When the tread is worn down to 1/16th of an inch (2 mm), tires must be replaced to prevent your vehicle from skidding and hydroplaning.
Page 114 If your vehicle seems to pull to one side when you’re driving, the wheels may be out of alignment. Have a qualified technician at a Ford or Lincoln Mercury dealer check the wheel alignment periodically.
Page 115 Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln Mercury dealership to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation.
Page 116: Vehicle Loading
Tires, Wheels and Loading SNOW TIRES AND CHAINS Snow tires must be the same size and grade as the tires you currently have on your vehicle. The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow tires and chains.
Page 117 Payload – is the combined weight of cargo and passengers that the vehicle is carrying. The maximum payload for your vehicle can be found on the Tire Label on the B-Pillar or the edge of the driver’s door. Look for “THE COMBINED WEIGHT OF OCCUPANTS AND CARGO SHOULD NEVER EXCEED XXX kg OR XXX lb.”...
Page 118 Tires, Wheels and Loading Example only: Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight. 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus)
Page 119 GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. GAWR (Gross Axle Weight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door.
Page 120 Tires, Wheels and Loading GVWR (Gross Vehicle Weight Rating) – is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door.
Page 121 Maximum Loaded Trailer Weight – is the highest possible weight of a fully loaded trailer the vehicle can tow. It assumes a vehicle with only mandatory options, no cargo (internal or external), a tongue load of 10–15% (conventional trailer) or king pin weight of 15–25% (fifth wheel trailer), and driver only (150 lb.
Page 122 Tires, Wheels and Loading 5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in Step 4. 6. If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle.
Page 123: Trailer Towing
Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in the Driving chapter of this Owner’s Guide. Loaded vehicles may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle.
Page 124 Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Engine axle GCWR - lb. ratio (kg) E-150 Regular Van (7000 GVWR) 11500 4.6L 3.55 (5216) 12000 5.4L 3.55 (5443) E-150 Regular Wagon (7–passenger) (7000 GVWR) 11400 4.6L 3.55 (5170) 12000...
Page 125 GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Engine axle GCWR - lb. ratio (kg) E-250 Extended Van (7300 GVWR) 11500 4.6L 3.73 (5216) E-250 Extended Van (8600 GVWR) 12000 4.6L 4.10 (5443) 13000 5.4L 3.73 (5897) E-250 Extended Van (Crew) (8600 GVWR) 12000 4.6L 4.10...
Page 126 Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Engine axle GCWR - lb. ratio (kg) 18500 6.8L 4.10 (8391) E-350 Extended Van (9400 GVWR) 13000 5.4L 3.73 (5897) 13000 5.4L 4.10 (5897) 15000 6.8L 3.73 (6804) 18400 6.8L 4.10...
Page 127 GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Engine axle GCWR - lb. ratio (kg) E-350 Regular Wagon (8–passenger) (8600 GVWR) 13000 5.4L 3.73 (5897) E-350 Regular Wagon (8–passenger) (8700 GVWR) 15000 6.8L 3.73 (6804) 17700 6.8L 4.10 (8028) E-350 Regular Wagon (12–passenger) (8600 GVWR) 13000 5.4L 3.73...
Page 128 Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Engine axle GCWR - lb. ratio (kg) E-350 Cutaway (138” wheelbase, dual rear wheel) (10700 13000 5.4L 4.10 (5897) 18500 6.8L 4.10 (8391) E-350 Cutaway (158” wheelbase, dual rear wheel) (11500 13000 5.4L 4.10...
Page 129 GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Engine axle GCWR - lb. ratio (kg) E-350 Stripped Chassis (138” wheelbase) (10000 GVWR) 13000 5.4L 4.10 (5897) 18500 6.8L 4.10 (8391) E-350 Stripped Chassis (158” wheelbase) (10000 GVWR) 13000 5.4L 4.10 (5897) 18500 6.8L...
Page 130 Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Engine axle GCWR - lb. ratio (kg) E-450 Cutaway (176” wheelbase) (14050 GVWR) 20000 6.8L 4.56 (9072) E-450 Stripped Chassis (158” wheelbase) (14050 GVWR) 13000 5.4L 4.56 (5897) 18500 6.8L 4.56...
Page 131 Note: Do not exceed the GVWR or the GAWR specified on the certification label. Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehicle control, vehicle rollover and personal injury.
Page 132 Tires, Wheels and Loading Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ball with a one inch (25.4 mm) shank diameter. The bumper has a 5,000 lb. (2,270 kg) trailer weight and 500 lb. (227 kg) tongue weight capacity. If it is necessary to relocate the trailer hitch ball position, a frame-mounted trailer hitch must be installed.
Page 133 • If you will be towing a trailer frequently in hot weather, hilly conditions, at GCW, or any combination of these factors, consider refilling your rear axle with synthetic gear lube if not already so equipped. Refer to the Maintenance and specifications chapter for the lubricant specification.
Page 134: Recreational Towing
If a distance of 50 miles (80 km) or a speed of 35 mph (56 km/h) must be exceeded, the drive shaft will have to be removed. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.
Page 135: Driving
STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the automatic transmission gearshift lever and allows key removal. 3. OFF, shuts off the engine and all accessories without locking the steering wheel.
Page 136 Driving Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas.
Page 137 2. Make sure the headlamps and electrical accessories are off. • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). • Turn the key to 4 (ON) without turning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly.
Page 138 Driving Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter. Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OFF), wait 10 seconds and try again.
Page 139: Brakes
BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grinding or continuous squeal sound is present, the brake linings may be worn-out and should be inspected by a qualified service technician. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician.
Page 140 Driving Parking brake To set the parking brake (1), press the parking brake pedal down until the pedal stops. To release, pull the lever (2). Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park). The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake...
Page 141 A high crown in the road or high crosswinds may also make the steering seem to wander/pull. TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the Traction-Lok axle functions like a standard rear axle.
Page 142 Driving shift rearward. As a result, the van has less resistance to rollover and handles differently from other commonly driven passenger vehicles, making it more difficult to control in an emergency situation. Placing any load on the roof also raises the center of gravity and increases the potential for rollover.
Page 143: Traction Control/Advancetrac
• If the vehicle goes from one type of surface to another (i.e., from concrete to gravel) there will be a change in the way the vehicle responds to a maneuver (steering, acceleration or braking). Again, avoid these abrupt inputs. ADVANCETRAC WITH ROLL STABILITY CONTROL (RSC) STABILITY ENHANCEMENT SYSTEM (IF EQUIPPED) The AdvanceTrac with RSC system provides stability and traction...
Page 144 Driving • Changing lanes on a snow-rutted road. • Entering a snow-free road from a snow-covered side street, or vice versa. • Entering a paved road from a gravel road, or vice versa. • Hitting a curb while turning. • Driving on slick surfaces. •...
Page 145 Pressing the control will disable the AdvanceTrac with RSC system and the traction enhancement feature at and below 20 mph (32 km/h). If the vehicle is stuck in snow or mud or when driving in deep sand, switching off the AdvanceTrac with RSC system may be beneficial so the wheels are allowed to spin.
Page 146: Transmission Operation
Driving AUTOMATIC TRANSMISSION OPERATION Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless brake pedal is depressed. If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the brake pedal depressed: 1.
Page 147 Understanding the gearshift positions of the 4–speed automatic transmission This vehicle is equipped with an adaptive Transmission Shift Strategy. Adaptive Shift Strategy offers the optimal transmission operation and shift quality. When the vehicle’s battery has been disconnected for any type of service or repair, the transmission will need to relearn the normal shift strategy parameters, much like having to reset your radio stations when your vehicle battery has been disconnected.
Page 148 Driving N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four.
Page 149 • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Will not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds.
Page 150 Driving To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle.
Page 151 transmission is in the D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load conditions, the transmission may downshift, slow the vehicle and control the vehicle speed when descending a hill, without the accelerator pedal being pressed.
Page 152 Driving Understanding the shift positions of the 5–speed automatic transmission (if equipped - diesel engines only) P (Park) This position locks the transmission and prevents the rear wheels from turning. To put your vehicle in gear: • Start the engine •...
Page 153 D (Drive) without Overdrive D (Drive) without Overdrive can be activated by pressing the transmission control switch (TCS) on the end of the gearshift lever. • This position allows for all forward gears except overdrive. • The OFF lamp on the gearshift lever is illuminated.
Page 154 Ford trucks are fully qualified for stationary PTO operation for 10 minutes or less of continuous operation. For stationary PTO operation of extended duration (beyond 10 minutes), diesel engine is recommended.
Page 155 Driving aftermarket PTO installer since the duration of operation limit for the aftermarket PTO may be less than 10 minutes. A more complete description of PTO operation is discussed in the Ford Truck Body Builders Layout Book, found at www.fleet.ford.com/truckbbas.
Page 156: Roadside Emergencies
50,000 miles (80,000 km) on Lincoln vehicles. Roadside assistance will cover: • a flat tire change with a good spare (except Ford GT which has a tire inflation kit) • battery jump start • lock-out assistance (key replacement cost is the customer’s responsibility) •...
Page 157: Hazard Flasher Switch
Canadian customers who require roadside assistance, call 1–800–665–2006. Motorhome customers in the U.S and Canada should contact 1–800–444–3311. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673;...
Page 158: Fuel Pump Shut-Off Switch
Roadside Emergencies Note: With extended use, the flasher may run down your battery. FUEL PUMP SHUT-OFF SWITCH This device stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switch may have been activated.
Page 159: Fuses And Relays
Roadside Emergencies On commercial stripped chassis vehicles, this switch is located on a bracket above the brake pedal. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button.
Page 160 Roadside Emergencies Standard fuse amperage rating and color Fuse Mini Standard rating fuses fuses Grey Grey Violet Violet Pink Pink 7.5A Brown Brown Blue Blue Yellow Yellow Natural Natural Green Green — — — — — — — — — —...
Page 161 The fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Roadside Emergencies Passenger Compartment Fuse Panel Description 4–Wheel Anti–lock Brake System (4WABS) module Remote Keyless Entry (RKE), O/D cancel, IVD module Trip computer, Radio, Overhead console Courtesy lamps...
Page 162 Roadside Emergencies Fuse/Relay Fuse Amp Location Rating — — — — — — 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Passenger Compartment Fuse Panel Description Radio capacitor(s), Ignition coil, Powertrain Control Module (PCM) diode, PCM power relay Wiper control module Main light switch, Park lamps, License lamp (external lamps), Multi-function switch (flash-to-pass)
Page 163 Fuse/Relay Fuse Amp Location Rating — — — — 20A circuit breaker — 20A circuit breaker Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads. Always disconnect the battery before servicing high current fuses.
Page 164 Roadside Emergencies The high-current fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating — — 10A* 15A* 60A** 40A** 50A** 30A** 60A** 60A** 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Power Distribution Box Description Powertrain Control Module (PCM) diode Not used Daytime Running Lamps (DRL)
Page 165 Fuse/Relay Fuse Amp Location Rating 20A** 50A** 30A** 20A** 50A** 60A** 50A** 40A** 60A** 30A** 60A** 10A* 20A* 20A* — 20A* 10A* — — — — — — — — 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Roadside Emergencies Power Distribution Box Description Fuel pump relay...
Page 166 Roadside Emergencies Fuse/Relay Fuse Amp Location Rating — — — * Mini fuses ** Maxi fuses Relay modules Instrument panel relay module The instrument panel relay module is located behind the radio in the center of the instrument panel. Have a certified technician or your dealer service this module, if required.
Page 167: Changing Tires
Engine compartment relay module The engine compartment relay module is located in one of two places depending on which type of engine your vehicle is equipped with: • Gasoline engine: driver side of the engine compartment above the brake master cylinder. •...
Page 168 Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
Page 169 Roadside Emergencies Spare tire information The spare tire for your vehicle is stowed under the rear of your vehicle (except cutaway and stripped chassis models). To remove the spare tire: 1. Open the rear doors and remove the thumb screw and anti-theft bracket.
Page 170 Roadside Emergencies Tire change procedure Preparing to change the tire To help prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed.
Page 171 6. Remove the spare tire and jack from the storage location. • the jack is located in the rear right-hand side of the cargo area. 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off.
Page 172 Roadside Emergencies 2. Position the jack to raise the front or rear wheel. • Never use the front or rear differential as a jacking point. Rear axle jacking points - All models except E-350 Dual Rear Wheel (DRW) and E-450: Rear axle jacking points - E-350 Dual Rear Wheel (DRW) and E-450:...
Page 173 Front axle jacking points: Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. • Raise the jack until the wheel is completely off the ground. (Turn jack handle clockwise if your vehicle is equipped with a screw-type jack or pump the jack...
Page 174 Roadside Emergencies • 8-lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 6.
Page 175: Lug Nut Torque
E-250, E-350 and E-450: 9/16–18 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
Page 176: Jump Starting
Roadside Emergencies When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion, resulting in loss of control.
Page 177 Roadside Emergencies 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. Connecting the jumper cables 1.
Page 178 Roadside Emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system.
Page 179 Roadside Emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2.
Page 180 Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 181: Wrecker Towing
Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Page 182: Customer Assistance
Center at 1-800-392-3673 (FORD). Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 183 Away from home–motorhome service If you own a motorhome built on a Ford Chassis and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps above, contact the Ford Motorhome Customer Assistance Center to find an authorized dealership or service location to help you.
Page 184 In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126...
Page 185 THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford...
Page 186 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
Page 187 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 188 (CANADA ONLY) For vehicles delivered to authorized Canadian dealerships. In those cases where you continue to feel that the efforts by Ford of Canada and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Page 189 Customer Assistance If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
Page 190: Reporting Safety Defects (U.s. Only)
Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. REPORTING SAFETY DEFECTS (U.S. ONLY)
Page 191: Cleaning
WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
Page 192 Cleaning • Do not allow paint sealant to come in contact with the sliding door electrical contact switches. Paint sealant or other contaminants could interfere with the proper operation of the power locks or radio speakers. If necessary, clean the contacts with Motorcraft Bug and Tar Remover (ZC-42) to remove any sealant.
Page 193 • Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. • Cover the highlighted areas to prevent water damage when cleaning the engine.
Page 194 Cleaning • Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly.
Page 195: Underbody Preservation
FORD AND LINCOLN MERCURY CAR CARE PRODUCTS Your Ford or Lincoln Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
Page 196 Cleaning Motorcraft Deluxe Leather and Vinyl Cleaner (U.S. only) (ZC-11–A) Motorcraft Detail Wash (ZC-3–A) Motorcraft Dusting Cloth (ZC-24) Motorcraft Engine Shampoo and Degreaser (U.S. only) (ZC-20) Motorcraft Engine Shampoo (Canada only) (CXC-66-A) Motorcraft One Step Wash and Wax Concentrate (ZC-6-A) Motorcraft Paint Sealant (ZC-45) Motorcraft Premium Car Wash Concentrate (U.S.
Page 197: Maintenance And Specifications
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide scheduled maintenance information which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
Page 198 Maintenance and Specifications OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. HOOD 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill.
Page 199: Engine Compartment
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Windshield washer fluid reservoir 2. Engine oil filler cap 3.
Page 200: Engine Oil
In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Page 201 Maintenance and Specifications 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is within this range, the oil level is acceptable. DO NOT ADD OIL.
Page 202 Maintenance and Specifications • Do not overfill the engine with oil. Oil levels above this mark may cause engine damage. If the engine is overfilled, some oil must be removed from the engine by a qualified service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1.
Page 203: Battery
Change your engine oil and filter according to the appropriate schedule listed in scheduled maintenance information. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.
Page 204 Maintenance and Specifications If the electrolyte level in the battery is low, you can add plain tap water to the battery, as long as you do not use hard water (water with a high mineral or alkali content). If possible, however, try to only fill the battery cells with distilled water.
Page 205 Maintenance and Specifications Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Shield your eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attention.
Page 206: Engine Coolant
Maintenance and Specifications If the battery has been disconnected or a new battery has been installed, the clock and radio settings must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal.
Page 207 Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. • The engine coolant should be at the “FULL COLD” level or within the “COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application).
Page 208 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA, OR and NM), VC-7–B (CA, OR and NM), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 209 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 210 Maintenance and Specifications Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recycling and disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, refer to Refill capacities in this section.
Page 211 Maintenance and Specifications What you should know about fail-safe cooling (if equipped) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain.
Page 212: Fuel Information
Maintenance and Specifications Never remove the coolant reservoir cap while the engine is running or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible.
Page 213 Maintenance and Specifications Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before refueling your vehicle. • Always turn off the vehicle before refueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury.
Page 214 Maintenance and Specifications Refueling Fuel vapor burns violently and a fuel fire can cause severe injuries. To help avoid injuries to you and others: • Read and follow all the instructions on the pump island; • Turn off your engine when you are refueling; •...
Page 215 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 216 Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
Page 217 Maintenance and Specifications Fuel Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to scheduled maintenance information for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used.
Page 218 Maintenance and Specifications • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the same direction each time you fill up. •...
Page 219 Maintenance and Specifications • Slow down gradually. • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15% less fuel than traveling at 65 mph [105 km/h]). • Revving the engine before turning it off may reduce fuel economy. •...
Page 220 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 221 Maintenance and Specifications Illumination of the indicator, charging system warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly. Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.
Page 222 Maintenance and Specifications Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If your Check engine/Service engine soon light is on, refer to the description in the Warning lights and chimes section of the Instrument Cluster chapter.
Page 223 Maintenance and Specifications POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON ATF. Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° –...
Page 224 Maintenance and Specifications 6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL COLD range. Be sure to put the dipstick back in the reservoir. BRAKE FLUID The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced.
Page 225 Maintenance and Specifications 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick.
Page 226 Maintenance and Specifications Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transmission component damage.
Page 227: Air Filter(S)
Maintenance and Specifications Automatic transmission fluid filter (if equipped) The TorqShift automatic transmission is equipped with a serviceable external fluid filter mounted on the driver’s side of the transmission. Refer to the scheduled maintenance information for service intervals. To replace the transmission filter: 1.
Page 228: Part Numbers
Maintenance and Specifications Changing the air filter element 1. Disconnect the fresh air inlet tube from the radiator support. 2. Open the clamp that secures the two halves of the air filter housing together. 3. Carefully separate the two halves of the air filter housing.
Page 229 Refer to scheduled maintenance information for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.
Page 230: Refill Capacities
Maintenance and Specifications REFILL CAPACITIES Ford Part Fluid Name Brake Fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Engine Motorcraft SAE oil-gasoline 5W-20 Premium engine (includes Synthetic Blend filter change) Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor...
Page 231 Maintenance and Specifications Ford Part Fluid Name Power steering Motorcraft fluid MERCON ATF Rear axle SAE 75W-140 Synthetic Rear Axle Lubricant SAE 90 Hypoid Gear Oil (axles shown are all limited slip) SAE 80W-90 Premium Rear Axle Lubricant 2006 Econoline (eco)
Page 232 Maintenance and Specifications Ford Part Fluid Name Fuel Tank Transmission Motorcraft fluid MERCON V Motorcraft MERCON SP Windshield Motorcraft washer fluid Premium Windshield Washer Concentrate Add the coolant type originally equipped in your vehicle. If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life.
Page 233 Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C930-A and the API Certification mark. 2006 Econoline (eco)
Page 234: Lubricant Specifications
Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Ford part name Brake fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Door Silicone weatherstrips Lubricant Engine coolant Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Motorcraft SAE oil-gasoline 5W-20 Premium engine Synthetic Blend...
Page 235 Maintenance and Specifications Item Ford part name Automatic Motorcraft transmission MERCON V (4R70/75 E) Automatic Motorcraft transmission MERCON SP TorqShift (5–speed) Disc brake Motorcraft caliper rails Silicone Brake Caliper Grease and Dielectric Compound Parking brake Motorcraft assembly (E-450 MERCON Super Duty)
Page 236 Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent for complete refill of Visteon Traction-Lok rear axles. Add 8 oz. (237 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Limited Slip rear axles. 2006 Econoline (eco)
Page 237 Maintenance and Specifications ENGINE DATA Engine 4.6L V8 engine Cubic inches Required fuel 87 octane Firing order 1-3-7-2-6-5-4-8 Ignition Coil on plug system Spark plug 0.052–0.056 inch (1.32–1.42mm) Compression 9.4:1 ratio *Refer to the Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine information.
Page 238 Maintenance and Specifications 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus)
Page 239 (5) Overall length Refer to Body Builder for specifications. VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: • On the metal tag attached to the top of the instrument panel on the driver’s side.
Page 240 Maintenance and Specifications Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle. In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers.
Page 241: Accessories
In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
Page 242 Accessories Lifestyle Mobile-ease hands-free communication system Trailer hitches, wiring harnesses and accessories Peace of mind First aid and highway safety kits Keyless entry keypad Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: •...
Page 243: Index
Accessory delay ...48 AdvanceTrac ...143 Air cleaner filter ...227–228 Airbag supplemental restraint system ...74 and child safety seats ...76 description ...74 disposal ...78 driver airbag ...76 indicator light ...78 operation ...76 passenger airbag ...76 passenger deactivation switch ...79 Ambulance packages ...7 Antifreeze (see Engine coolant) ...206 Anti-lock brake system...
Page 244 ...206 refill capacities ...210, 230 specifications ...234, 237 Cruise control (see Speed control) ...49 Customer Assistance ...156 Ford Extended Service Plan ...188 Getting assistance outside the U.S. and Canada ...189 Getting roadside assistance ...156 Getting the service you need ...182...
Page 245 Fail safe cooling ...211 Fluid capacities ...230 Four-Wheel Drive vehicles preparing to drive your vehicle ...141 Fuel ...212 calculating fuel economy ...217 cap ...214 capacity ...230 choosing the right fuel ...215 comparisons with EPA fuel economy estimates ...220 detergent in fuel ...216 filling your vehicle with fuel ...212, 214, 217 filter, specifications ...217, 228...
Page 246 Index interior lamps ...37 replacing bulbs ...38–42 Lane change indicator (see Turn signal) ...37 Lights, warning and indicator ...12 anti-lock brakes (ABS) ...139 Load limits ...116 Loading instructions ...123 Lubricant specifications ...234, 237 Lug nuts ...175 Lumbar support, seats ...59 Mirrors fold away ...49 side view mirrors (power) ...48...
Page 247 Spare tire (see Changing the Tire) ...169 Spark plugs, specifications ...228, 237 Special notice ...8 ambulance conversions ...7 diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...234, 237 Speed control ...49 Starting your vehicle ...135–136, 138 jump starting ...176 Steering wheel tilting ...44 Temperature control...

This manual is also suitable for:

Econoline 2006

Ford 2006 E-150 Owner's Manual

Introduction

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Tires, Wheels and Loading

Driving

Roadside Emergencies

Customer Assistance

Cleaning

Maintenance and Specifications

Accessories

Index

Quick Links

Table of Contents

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Summary of Contents for Ford 2006 E-150

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