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This warranty does not cover defects caused by wear, accident, misuse, neglect or repairs other than those performed by Teledyne or an authorized service center. We assume no liability for direct or indirect damages of any kind and the purchaser by the acceptance of the equipment will assume all liability for any damage which may result from its use or misuse.
Ultra Trace Sensor Model 3060E Table of Contents 1 Introduction Overview ......................1-1 Components ......................1-2 Main Features of the Analyzer ................1-2 Applications ......................1-4 2 Operational Theory Overview ......................2-1 Ultra Trace Sensor ....................2-3 Ultra Trace Sensor Components ..............2-3 Ultra Trace Sensor Operation ..............
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Model 3060E Ultra Trace Sensor Faradaic Calibrator ..................... 3-9 Adding Electrolyte to the Calibrator ............3-10 Adding Water to the Reservoir ..............3-14 Level Detector and Solenoid Switch ............3-15 Electrical Installation ................... 3-16 Electrical Connections .................. 3-16 Voltage Selection and Fuse Changing ............3-17 Gas Line Connections ..................
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Ultra Trace Sensor Model 3060E Zero Calibration ................... 4-33 Important Notes on Zero and Span Calibration ........4-37 Setup Mode: System Password ..............4-38 Setup: Alarms ..................4-40 Setup: Auto Settling ................4-42 Setup: Clock/Scheduled Span or Scheduled Zero ........ 4-47 Setup: More Options ................
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Model 3060E Ultra Trace Sensor Setting the Alarms ....................6-11 Auto Settling ......................6-12 Scheduled Zero and Scheduled Span ..............6-13 Filtering, Zero Display, Bypass and Reservoir ............ 6-14 Modem ......................... 6-15 Setup: Zero and Span Gas Source ............... 6-16 Negative Oxygen Display ..................
3060E Ultra Trace Oxygen Analyzer is a highly sophisticated microprocessor- based instrument designed to measure the oxygen concentration in a gas mixture in a range as low as 0-50 parts per billion (PPB). The 3060E accurately measures and analyzes the oxygen content in inert gases such as helium, nitrogen and argon, and in flammable gases such as hydrogen and ethylene.
Chapter 1 Chapter 1 Components The 3060E is designed to mount in a standard 19-inch rack. All of the operational controls are easily accessed through the well-marked front panel. Each of the following components is contained within the analyzer: •...
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11. Flow schematic display: This feature allows you to visually verify the exact status of each of the pneumatic valves in the sampling system. Teledyne Electronic Technologies 1–3 Analytical Instruments...
Ultra Trace sensor from the analyzer. 14. Remote capability: The 3060E can be remotely located and con- trolled from a microcomputer linked to the analyzer by a phone line. Software provided with the analyzer allows you to control analyzer functions through menus displayed on the computer.
A temperature controller regulates the temperature of the Ultra Trace sensor to minimize the effects of ambient temperature variations during analysis. Figure 2-1 shows the locations of the major components of the analyzer. Teledyne Electronic Technologies Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 2 Chapter 2 Chapter 2 Model 3060E Model 3060E Chapter 2 Chapter 2 Temperature Controller Figure 2-1. Main Components Teledyne Electronic Technologies Analytical Instruments...
PURGE GAS IN DETECTOR TOP STAINLESS CADMIUM ANODE STEEL PLATE ELECTROLYTE O-RING BAFFLE PLATE CATHODE SAMPLE IN ZERO GAS BUBBLES (OXYGEN-FREE) SAMPLE OUT CELL BODY SIDE STAINLESS STEEL PLATE CATHODE Figure 2-2. Ultra Trace Sensor Components Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 2 Chapter 2 Chapter 2 Model 3060E Model 3060E Chapter 2 Chapter 2 The sensing cathode used in the sensor is a high surface-area metal-catalyzed gas diffusion electrode, with a surface area of 150–180 m /g.
Figure 2-3 illustrates major calibrator components. The calibrator is comprised of a top electrode assembly and a bottom mounting block containing a cup for electrolyte. An O-ring is used to make a leak-free seal between these two components. Teledyne Electronic Technologies Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 2 Chapter 2 Chapter 2 Model 3060E Model 3060E Chapter 2 Chapter 2 The two platinum/gold wire electrodes are attached to a feed-through header, which is sealed to the stainless steel plate. The two electrodes are wrapped around a porous polyethylene rod.
To see why, assume the absolute error during calibration on any range is 2 PPB. If the analyzer is calibrated at 25 PPB, 2 PPB error constitutes an 8% error in calibration. However, if the analyzer is calibrated at 80 PPB the calibration error will be only 2.5%. Teledyne Electronic Technologies Analytical Instruments...
Depending on the mode of operation (determined by which valves are open or closed), either a sample, span or zero gas is delivered. The 3060E sample system is designed and fabricated to insure that the O concentration of the gas is not altered (except in the O scrubber) as it travels through the sample system.
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The solenoid valves control the air flow to the air-activated bellows valves. The solenoid valves are controlled by the micro- processor. When de-energized, the valve outlet is open to ambient air, allowing the air-activated bellows valve to close. Teledyne Electronic Technologies Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 2 Chapter 2 Chapter 2 Model 3060E Model 3060E Chapter 2 Chapter 2 • Oxygen Scrubber The O scrubber is used to remove O (down to less than 1 PPB, typically 0.5 PPB) from the sample gas. The scrubbed gas is used...
A light emitting diode (LED) display and circuitry to actuate the valves in the sample are located outside the control module. Functional groups of analyzer electronics are: Signal Processing Temperature Control Valve Control Power Supply Teledyne Electronic Technologies 2-11 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 2 Chapter 2 Chapter 2 Model 3060E Model 3060E Chapter 2 Chapter 2 Signal Processing Functions Analog signal processing is accomplished in two plug-in circuit cards operating under control of the microcomputer. One card processes analog input signals and the other processes analog output signals.
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16.8 Table 2-1. Range Identifier Current (I) Voltage (V) 20 mA - 1/4 Full Scale Value (0,0) (0,0) - 1/4 Full Full Full Scale Scale -0.25 Scale Value Figure 2-5. Analog Signal Output Offset Teledyne Electronic Technologies 2-13 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 2 Chapter 2 Chapter 2 Model 3060E Model 3060E Chapter 2 Chapter 2 Digital Circuit Board The digital PCB is a general purpose microcomputer used to control all functions of the analyzer. The analog input PCB and the analog output PCB plug directly into connectors located on the digital PCB.
The analyzer power supply module is a replaceable assembly containing four power supplies and five alarm relays. Electronic circuitry used to drive and interface the alarm relays to the output of the microcomputer is also located inside this module. Teledyne Electronic Technologies 2-15 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 2 Chapter 2 Chapter 2 Model 3060E Model 3060E Chapter 2 Chapter 2 Teledyne Electronic Technologies 2-16 Analytical Instruments...
Remove the packing slip and verify that you have received all of the correct materials. Packing list: 1. Model 3060E Ultra Trace Oxygen Analyzer 2. 3060E Accessory Kit (P/N A59582) The analyzer is shipped with all the materials and special items you need to install and prepare the system for operation.
(see Figure 3-1). Leave all eight bolts loose until Step 3. P P B O X Y G E SIDE BOLTS BASE BOLTS Figure 3-1. Ultra Trace Sensor Bolt Installation Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 2. Slip the Teflon tubing (mounted inside the sensor) onto the " stainless steel tube at the bottom of the stainless steel top plate (see Figure 3-2).
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O -free gas. This will eliminate the O from the sensor before the addition of prepurged electrolyte. This procedure will substantially reduce the downtime associated with clean-up at the first startup of the analyzer. Teledyne Electronic Technologies Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 After the electrolyte has been purged, it can be added to the sensor using the following procedure: 1. Remove the plastic screw cap from the anode port on the stainless steel plate on the top of the sensor body (Figure 3-4.1) and flush out...
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5. Remove the cadmium anode from the holder and immediately insert it into the sensor through the opening in the top mounting plate (Figure 3-5). Ensure that the O-ring is attached to the anode assem- bly. Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 ANODE PORT ELECTROLYTE CELL BODY Figure 3-5. Inserting the Anode Ultra Trace Sensor Electrical Connections There are two wires to be connected so that the sensor can send signals to the...
LCD keeps track of the amount of time the calibrator has been used in a hh:mm format. A flashing “C=0:00” on the display indicates that the calibrator needs refilling. Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 NOTE: If you try to use the calibrator with insufficient electrolyte or without the current source leads connected, the LCD will dis- play CURRENT FAILURE MODE.
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Please refer to Material Safety Data Sheets to learn about potential hazards and corrective action in case of accident. Figure 3-8. Adding Electrolyte to the Calibrator. Teledyne Electronic Technologies 3-11 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 The analyzer is shipped with the calibrator electrode assembly installed. In order to add electrolyte to the calibrator, the electrode assembly must be removed from the calibrator block.
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(P/N W69) pro- vided. See Figure 3-10. 10. Reconnect the current source connector to the calibrator. Figure 3-9. Soaking the Calibrator Wick with the Electrolyte. Calibrator current source connector Figure 3-10. Installing the Calibrator. Teledyne Electronic Technologies 3-13 Analytical Instruments...
Model 3060E Model 3060E Chapter 3 Chapter 3 Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Adding Water to the Reservoir If the analyzer is to be used continuously for on-line gas analysis, then add approximately 800 cc of distilled water to the reservoir. The rate of water addition to the sensor is controlled by the metering valve MV3 located adjacent to the reservoir, below the top cover plate.
(valve 9) will remain closed regardless of the electrolyte level in the sensor. Opening MV3 will have no effect on the electrolyte level. Instability and damage to the Ultra Trace sensor will eventually result as the electrodes become dry. Teledyne Electronic Technologies 3-15 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 Electrical Installation Electrical Connections All of the electrical connections originate at the back of the analyzer (see Figure 3-15). The analyzer is shipped with all of the electrical connections intact.
7. Replace the fuse block and the cover. Verify that the indicator pin is pointing to the correct voltage. Cover Fuse Block Indicator Pin Voltage Selector Card Housing Notch Figure 3-12. Removing the Voltage Card Teledyne Electronic Technologies 3-17 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 NOTE: Spare fuses are located in a clip attached to the power supply enclosure inside of the analyzer. To change from North American to European fuses, perform the following procedure: 1.
Check that each of the lines is hooked up to the correct connection. The lines should be connected in the following order: 1. Span Gas In If you choose to use a span gas to calibrate the analyzer, connect the span gas tank to the span gas inlet. Teledyne Electronic Technologies 3-19 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 2. Sparger Vent The sparger vent transports the oxygen-contaminated gas out of the system after it leaves the Ultra Trace sensor. The sparge gas vent is routed through the water reservoir (gas flows above water) to purge out any oxygen in the water reservoir.
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RESERVOIR RESERVOIR COOLING DRAIN CALIBRATOR BYPASS SAMPLE BYPASS RS232 SERIAL PORT (9 PIN D-SUB) (MALE) AC POWER IN SPAN GAS SAMPLE/SPAN 5 ALARM CIRCUIT VENT CONNECTIONS SAMPLE IN Figure 3-15. Gas Line/Rear Panel Connections Teledyne Electronic Technologies 3-21 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 3 Chapter 3 Chapter 3 Model 3060E Model 3060E Chapter 3 Chapter 3 Installation Checklist After installing the system, confirm the following: • The sample gas connection to the analyzer sample inlet port is not leaking.
Analyz Operations Overview The Model 3060E analyzer is a computerized system that operates through a central control module consisting of the microprocessor, signal processing unit and two display panels. Operations are performed and monitored through the controls and displays on the analyzer front panel. Figure 4-1 shows various sections of the analyzer front panel.
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Front Panel Controls and Indicators Sample System Status Panel The sample system status panel illustrates the sample system and valve modes.
The LCD display panel can display up to seven lines of text: • Line 1 indicates the valve mode. • Lines 2–6 display up to five lines of instructions, messages, or warnings. • Line 7 lists menu options. Teledyne Electronic Technologies Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Each of the menu options corresponds with one of the touch-control buttons. TELEDYNE BROWN ENGINEERING TELEDYNE BROWN ENGINEERING Analytical Instruments...
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Pressing buttons in certain sequences allows you to set modes of operation. The system’s electronics subsequently operate the correct valves depending on the options that you choose. The choices are displayed on the LCD screen and vary depending on the mode. Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 NOTE: The LCD backlight enhances the ability to read the display menu and will automatically shut off after usage. Press the red key to turn the backlight back on.
4. If using a span gas to calibrate, the span gas tank should be securely connected to the span gas port. Span gas pressure should be between 10 and 30 psig. Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 5. Confirm that the electrolyte level in the Ultra Trace sensor is be- tween the green and yellow markers on the main body of the Ultra Trace sensor (see Chapter 3).
COLD START the power OFF, wait for 10 seconds and then hold down the red key on the touch panel while flipping the analyzer power switch to ON. The very first screen will indicate COLD START Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Forcing a Cold Start Without First Shutting Down To force a at the next power-up after the analyzer has been used, COLD START follow the procedure outlined below.
SET TIM E/DATE 1-01-93 12 : 03 AM forming scheduled zero and span operations at this time. You may set SELEC DOW N ACCPT time/date any time by pressing SETUP from Analyzer mode. Teledyne Electronic Technologies 4-11 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 VALVES: OFF 2. After a few minutes, the screen displays W ARNING: IF THIS IS THE FIRST the options start mode.
VALVES: PURGE-TO-SPAN system performs a sample line PURGE IN PROGRESS TIM E REM AINING 00 : 01 : 00 purge, then automatically contin- PLEASE W AIT . . . ues on to step 10. SKIP Teledyne Electronic Technologies 4-13 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 10. The system directs you to check VALVES: SAMPLE PURGE CHECK THE FLOW RATE FOR the flow rate for 150 cc/min and...
PURGE IN PROGRESS system performs a purge-from-span, TIM E REM AINING 00 : 01 : 00 and automatically continues to step 21. PLEASE W AIT . . . SKIP FROM HERE GO TO STEP 21 Teledyne Electronic Technologies 4-15 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Setup for Both Span Gas & Internal Calibrator (Full Start) 15. After saying to the internal calibra- VALVES: OFF CAREFULLY FILL THE CALIBRATOR...
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NOTE: If the system shuts down due to high oxygen concentration, check for leaks around gas connections. Check that gas concentrations are not more than 30 PPM. Check that there is no back pressure in the analyzer vent lines. Repeat Full Start. Teledyne Electronic Technologies 4-17 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 25. The screen indicates VALVES: ZERO LINE PURGE ZERO LINE PURGE and directs you to open the MV1 valve OXYGEN = 5.0 PPM O2 FLOW = 150.0 CC/M IN...
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TIME REMAINING 00 : 05 : 00 matically in the Analyze mode. PLEASE WAIT . . . After a 5 minute repurge of the SKIP sample system, the system auto- matically continues to step 31. Teledyne Electronic Technologies 4-19 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 31. The Ultra Trace sensor is reconnected. VALVES: ANALYZE After the sensor connects, the system CONNECTING SENSOR automatically returns you to the Ana- PLEASE WAIT .
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FLOW BELOW 20 SCCM. If this occurs, check the sample/span gas and air pressure. Make sure that they are within the recommended Teledyne Electronic Technologies 4-21 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 VALVES: FLOW SET 9. When you press , the screen indi- PURGE IN PROGRESS TIME REMAINING 00 : 05 : 00 cates that the sample line is being PLEASE WAIT .
This is done by introducing a span gas between 5–9 PPM (either from an external source or generated by the built- in Faradaic calibrator) until the sensor output is at least of the span gas. Teledyne Electronic Technologies 4-23 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 CAUTION: If the internal Faradaic calibrator is used to condition the Ultra Trace sensor, the calibrator must be refilled with calibration electrolyte after 10 hours of operation (see Chapter 3).
150 CC/MIN --- PRESS ACK WHEN READY --- Press when ready. If the span gas is not connected, the display will ask you to connect it, check the flow rate, and press when ready. Teledyne Electronic Technologies 4-25 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 6. The screen displays the oxygen content VALVES: GAS SPAN OXYGEN = 5.0 PPM O2 and the flow rate. Use the FLOW = 150.0 CC/M IN...
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USER ABORTED AUTO SETTLE M ODE adjusted. You will receive a warning -- PRESS ACK W HEN READY -- that settling was aborted, and the system will return automatically to the Analyze mode main menu. Teledyne Electronic Technologies 4-27 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 10. After pressing , the screen indicates VALVES: GAS SPAN CALIBRATION IN PROGRESS that the system is calibrating and PLEASE WAIT . . .
CURRENT FAILURE. If this occurs, press ACK to return to the Analyze mode. Fill the calibrator and start the calibration again. For more detail, see Conditioning the Ultra Trace Sensor earlier in this chapter. Teledyne Electronic Technologies 4-29 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 The internal calibrator is designed to generate a calibration gas of up to 8 PPM. TBE recommends calibrating with a span gas of at least 80 PPB on the 100 PPB range.
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"CELL TOO STRONG" will be displayed. Press the START key to reset the analyzer to the factory settings. Teledyne Electronic Technologies 4-31 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 10. If you press , go to step 14. If you VALVES: CALIBRATOR SPAN AUTO OXYGEN = 5.0 PPM O2 FLOW = 150.0 CC/M IN...
ANALY 3. The display will ask you to select VALVES: ANALYZE between manual or automatic calibrator CHOOSE M ANUAL OR AUTO SETTLING settling. If you press , continue to step 5. AUTO M AN Teledyne Electronic Technologies 4-33 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 4. If you have chosen Auto settling, the screen displays the present oxygen concentration and the flow rate. It also checks whether the background signal is within the acceptable range.
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5–7 days, replace the electrolyte with freshly prepurged electrolyte. Replacing the electrolyte re- moves the dissolved oxygen from the Ultra Trace sensor and the background will will drop below the acceptable limit quickly. Teledyne Electronic Technologies 4-35 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 7. If you press to change the electro- VALVES: ZEROING T=25C CAREFULLY REPLACE ELECTROLYTE lyte, replace the electrolyte and press...
After this time, the analyzer should be calibrated once a month. TET/AI recommends calibrating the analyzer in the 0–1 or 0–10 PPM range with a typical span gas value of 500–700 PPB. Teledyne Electronic Technologies 4-37 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Immediately after entering Before zeroing background After zeroing, background Zero mode signal = 65 ppb signal = 60 ppb signal = 0.0 ppb...
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If you fail to enter the true authorization code, the system will not allow you to enter in the menus of the SETUP mode. If you loose the authorization code, you must perform a Cold Start to erase the previously entered code. Teledyne Electronic Technologies 4-39 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Setup: Alarms 1. After completing initial start-up, select VALVES: ANALYZE C=9:59 T=25C FLOW = 150.0 CC/M IN from the Analyze mode menu to SETUP 5.00...
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Analyze mode main menu. The appro- 5.00 PPM 02 priate alarm number and type flashes in AUTORANGE: 10 PPM the upper right-hand corner of the STDBY SETUP RANGE ALRMR display if the alarm is tripped. Teledyne Electronic Technologies 4-41 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Setup: Auto Settling The Auto Settling setup mode allows the user to set parameters (Period and Slope) for the automatic calibration cycles to achieve optimum instrument accuracy based on the user's needs.
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7. To continue modifying the auto settling VALVES: ANALYZE C=9:59 T=25C parameters, select to modify the SELECT AUTO-SETTLE PARAM ETER SLOPE TO M ODIFY - PERIOD, SLOPE OR AUTO CALIBRATOR OFFSET slope for settling. PEROD SLOPE OFFST Teledyne Electronic Technologies 4-43 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Figure 4-9. Setting Period Settling Figure 4-10. Setting Slope Zero Settling Figure 4-11. Setting Slope Span Settling Teledyne Electronic Technologies...
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20–40 minutes. However, by increasing the span settling value, calibration may be achieved much quicker (10–20 minutes) but will be less accurate. Figure 4-13 shows how accuracy is affected by changing span settling slope values. Teledyne Electronic Technologies 4-45 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Figure 4-12. Effect of the Zero Settling Slope on the Accuracy of the Base Line Figure 4-13. Effect of Span Settling Slope on the...
ENTER AUTHORIZATION CODE ENTER YOUR CODE _ _ _ keys to scroll through the letters/ DOWN numbers. Press to enter the SELEC desired value for each space in the code. Press when finished. ACCPT Teledyne Electronic Technologies 4-47 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 4. Press to continue to the time/ CLOCK VALVES: ANALYZE T=25C - - - - SYSTEM SETUP - - - - date or scheduled Zero/Span menu.
- - - - M ORE SYSTEM SETUP - - - - filter period, displaying the mode during FILTR: SET TIM E AND DATE zeroing, and presenting the current ZEROB: SETUP SHOW BASE ZERO system configuration. FILTR ZEROB BYPAS Teledyne Electronic Technologies 4-49 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 6. If you press , the display gives you FILTR VALVES: ANALYZE C=9:59 T=25C SET FILTER PERIOD the option of choosing the level of...
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Analyze mode Normal mode Analyze mode Zero mode TIME Figure 4-14. Typical Signal in Normal Mode Analyze mode Analyze mode Base mode Offset zero Zero mode TIME Figure 4-15. Typical Signal in Base Mode Teledyne Electronic Technologies 4-51 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Setup: H O Reservoir NOTE: Some Ultra Trace Oxygen Analyzers were built with a toggle switch mounted in the sensor compartment as shown in Figure 3-6. The...
VALVES: RESERVOIR = ON returned to the previous screen. Press SELECT SWITCH TO TURN H2O RESERVOIR ON OR OFF to return to the previous menus. RPEAT: RESERVOIR WILL TURN ON AND OFF TEN TIMES RPEAT Teledyne Electronic Technologies 4-53 Analytical Instruments...
Setup: Modem You can remotely locate the analyzer and view and control analyzer function through an IBM-compatible PC using either TRACS (Teledyne Remote Analytical Control Software) or a command set using your own communica- tions software. The modem at the analyzer end of the operation can be prepared for use through this menu.
INTERNAL CALIBRATOR NOW IN USE screen prompts you to fill the calibrator with electrolyte, and returns you to the screen in step 2. If you press the system returns you to the screen in step 2. Teledyne Electronic Technologies 4-55 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 6. To check your selection, press again, confirm your selection and then press twice to return to the Ana- lyze mode main menu.
3. The next screen returns you to the VALVES: ANALYZE C=9:59 T=25C FLOW = 150.0 CC/M IN Analyze mode menu. The last line 5.00 PPM 02 indicates the range selection and mode. AUTORANGE: 10 PPM STDBY SETUP RANGE ALRM R Teledyne Electronic Technologies 4-57 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 Manual Range Function 1. After completing initial start-up, you VALVES: ANALYZE C=9:59 T=25C FLOW = 150.0 CC/M IN may select...
4. Make changes in the background gas VALVES: OFF selection if required, and press SELECT THE BACKGROUND GAS ACCPT BACKGROUND GAS = NITROGEN to continue (quick start), or press for the initial start-up menu. DOW N ACCPT Teledyne Electronic Technologies 4-59 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 4 Chapter 4 Chapter 4 Model 3060E Model 3060E Chapter 4 Chapter 4 High Current Output Mode 10.00 blinks in High Current m ode VALVES: ANALYZE C=9:59 T=25C > 10 1. If FLOW = 49.5 CC/M IN 10.00...
The electrolyte level detector mounted inside the Ultra Trace sensor continu- ously monitors the electrolyte level and triggers automatic addition of water to the sensor. The rate of addition is set close to the rate of evaporation of water Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 5 Chapter 5 Chapter 5 Model 3060E Model 3060E Chapter 5 Chapter 5 from the electrolyte. If the rate of evaporation exceeds the rate of addition, causing the level to drop below the red marker, open MV3 one-half turn to increase the rate of addition, and repeat, if necessary.
8. The analyzer will display the signal which will vary depending on the amount of dissolved oxygen in the electrolyte. The signal output will gradually decrease as the dissolved oxygen is removed by sparging the electrolyte. The down-time to PPB range should be about 10–24 hours. Teledyne Electronic Technologies Analytical Instruments...
The oxygen scrubber is a replaceable (P/N C58750) or rechargeable compo- nent. With normal use, the scrubber usually lasts for several years. The scrubber is designed specifically for the Model 3060E. If oxygen readings drift or the analyzer will not zero, the scrubber may need replacing or recharging. Contact the factory for recharging the scrubber.
CHECK SENSOR CHECK ELECTRICAL CABLE CONNECTIONS CONNECTIONS CHECK ELECTROLYTE FROM REAR OF CONTROL LEVELS IN ULTRA MODULE TO OUTPUT TRACE SENSOR TERMINALS CALL FAILURE PROCEED SERVICE CORRECTED Table 5-1. No Signal to Display/No Analog Output Signal Teledyne Electronic Technologies Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 5 Chapter 5 Chapter 5 Model 3060E Model 3060E Chapter 5 Chapter 5 NOISE OR SPIKES ON SIGNAL OUTPUTS CHECK ANODE AND CATHODE TERMINALS ARE FIRMLY SECURED REDUCE SPARGE RATE NOISE PROCEED REDUCED...
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FROM LOW (4-5 STREAMS OF BUBBLES) TO MEDIUM (10-20 STREAMS OF BUBBLES) CHANGE ELECTROLYTE WITH PREPURGED ELECTROLYTE REPLACE ANODE ACCEPTABLE CALL PROCEED BACKGROUND SERVICE SIGNAL Table 5-3. Background Signal Greater than the Maximum Correctable Value Teledyne Electronic Technologies Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 5 Chapter 5 Chapter 5 Model 3060E Model 3060E Chapter 5 Chapter 5 SLOW RESPONSE/ RECOVERY TIM E CHECK BYPASS FLOW (1 LITER/M IN) REPLACE ACCEPTABLE PROCEED SENSOR RESPONSE TIM E ACCEPTABLE RESPONSE...
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IF RESISTANCE IS MORE AT 25 C THAN 1K OFF FROM THE EXPECTED VALUE PRESS THE START KEY TO RESET THE ANALYZER TO THE FACTORY SETTINGS CALL FAILURE PROCEED SERVICE CORRECTED Table 5-5. Temperature Failure Teledyne Electronic Technologies Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 5 Chapter 5 Chapter 5 Model 3060E Model 3060E Chapter 5 Chapter 5 FLOW FAILURE <20cc/min 150cc/MIN OPTIMUM CHECK AIR SUPPLY PRESSURE (75-80 PSIG) CHECK SAMPLE SPAN GAS PRESSURE (10-30 PSIG) PRESS THE START KEY...
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CURRENT FAILURE CHECK FOR CALIBRATOR ELECTROLYTE CHECK THAT CALIBRATOR WICK IS CENTERED CHECK CALIBRATOR CONNECTIONS & CABLES PRESS ACK TO RETURN TO ANALYZE MODE FAILURE CALL CORRECTED SERVICE PROCEED Table 5-7. Calibration Current Failure Teledyne Electronic Technologies 5-11 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 5 Chapter 5 Chapter 5 Model 3060E Model 3060E Chapter 5 Chapter 5 HIGH CURRENT FAILURE (>30ppm) CHECK FOR AIR LEAKS IN SAMPLE LINE PRESS START KEY TO RESET THE ANALYZER TO FACTORY...
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Ultra race Oxyg race Oxygen Anal en Anal en Analyz SENSOR W EAK CONDITION SENSOR (SECTION 4.3.6.1) RECALIBRATE ANALYZER (SECTION 4.3.7 OR 4.3.7.1) CALIBRATION REPLACE PROCEED SUCCESSFUL SENSOR Table 5-9. Sensor Too Weak Error Teledyne Electronic Technologies 5-13 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 5 Chapter 5 Chapter 5 Model 3060E Model 3060E Chapter 5 Chapter 5 SENSOR STRONG VERIFY SPAN GAS CERTIFICATION PURGE THE SPAN CHECK EXTERNAL SPAN INTERNAL SPAN GAS LINE; USE A CALIBRATION VERIFY FLOW...
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WET THE ENTIRE CALIBRATOR WICK WITH CALIBRATION ELECTROLYTE MOUNT THE CALIBRATOR ASSEMBLY RECALIBRATE ANALYZER (SECTION 4.3.7 OR 4.3.7.1) REPLACE CALIBRATOR SPAN GAS PROCEED GENERATED REPLACE ELECTROLYTE Table 5-11. No Span Gas From Internal Calibrator Teledyne Electronic Technologies 5-15 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 5 Chapter 5 Chapter 5 Model 3060E Model 3060E Chapter 5 Chapter 5 Teledyne Electronic Technologies 5-16 Analytical Instruments...
Overview This Quick Reference section is designed to provide the essential steps and key sequences for each mode of operation of the Model 3060E Analyzer. It should be considered a companion to the more detailed explanation of operation found in Section 4 of this manual.
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Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Use COLD START when: • The Instrument is turned on for the first time. • A new authorization code is desired.
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2 minutes to check the oxygen level. If the oxygen concentration falls below 30 PPM, normal operation will resume. • If the measured oxygen level remains above 30 PPM for 60 minutes, the unit will automatically shut down. Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Cold Start COLD START From the ANALYZE MODE BY POWERING DOWN Turn power off. Wait 10 seconds Hold down red key on panel...
PURGE FROM SPAN (30 MIN CHECK FLOW RATE SLOWLY OPEN MV1 SAMPLE GAS LINE PURGE (30 MIN) ZERO LINE PURGE CALIBRATOR PURGE (30 MIN) SAMPLE LINE REPURGED (5 MIN) ENTER ANALYZE MODE Figure 6-2. Full Start Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Quick Start QUICK FULL NOTE: Pressing ESC brings you back to previous screen. SELECT BACKGROUND ACCPT CONNECT SAMPLE CLOSE SPAN GAS...
TIME REMAINING. PRESSING ANY OTHER KEY BUT ACK WILL ABORT OUT OF AUTO SETTLING CALIBRATION PROCESS COMPLETED. PRESS ACK TO RETURN TO ANALYZE MODE STDBY SETUP RANGE ALRMR Figure 6-4. Calibration/Span Calibration with External Source Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Span Calibration Using Internal Calibrator STDBY SETUP RANGE ALRMR SPAN NOTE: Pressing ESC brings you CHOOSE A CALIBRATION back to previous screen.
Refer to Sections 3.3.1 and 4.3.7.2 for more details AFTER AUTO SETTLING, THE SYSTEM WILL AUTOMATICALLY RETURN TO THE ANALYZE MODE CALIBRATION PROCESS COMPLETED PRESS ACK TO RETURN TO ANALYZE MODE Figure 6-6. Calibration/Zero Calibration Teledyne Electronic Technologies Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Setting the Password STDBY SETUP RANGE ALRMR NOTE: Pressing ESC brings you back to previous screen. SYSTM USE UP AND DOWN KEYS...
ALARM YOU SET ACCPT REFER TO SECTION 4.3.8.2 FOR DISCUSSION OF EACH PARAMETER: ALARMS ARE NOW SET PRESSING ESC TWICE RETURNS YOU TO THE ANALYZE MODE STDBY SETUP RANGE ALRMS Figure 6-8. Setup/Setting the Alarms Teledyne Electronic Technologies 6-11 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Auto Settling STDBY SETUP RANGE ALRMR NOTE: Pressing ESC brings you USE UP AND DOWN KEYS SYSTM TO SCROLL THROUGH THE back to previous screen.
DOWN DOWN SET TIME FOR SET TIME FOR NEXT ZERO NEXT SPAN ACCPT ACCPT ACCPT PRESSING ESC TWICE RETURNS YOU TO ANALYZE MODE STDBY SETUP RANGE ALRMR Figure 6-10. Setup/Clock-Scheduled Zero and Scheduled Span Teledyne Electronic Technologies 6-13 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Filtering, Zero Display, Bypass and Reservoir STDBY SETUP RANGE ALRMR USE UP AND DOWN KEYS SYSTM NOTE: Pressing ESC brings you TO SCROLL THROUGH THE back to previous screen.
STDBY SETUP RANGE ALRMR MODEM MODEM MONTR ESTABLISHES A PC THIS OPTION INITIATES TO ANALYZER LINK A MODEM SEARCH THROUGH A NULL MODEM CABLE STDBY SETUP RANGE ALRMR Figure 6-12. Setup/Modem Teledyne Electronic Technologies 6-15 Analytical Instruments...
Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Setup: Zero and Span Gas Source NOTE: Pressing ESC brings you back to previous screen. STDBY SETUP RANGE ALRMR SELECT BETWEEN ZERO OR SPAN...
Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Auto and Fixed Range NOTE: Pressing ESC brings you back to previous screen. STDBY SETUP RANGE ALRMR SELECT BETWEEN AUTO OR FIXED RANGE...
SHUTDOWN, TURN POWER SWITCH OFF START USE UP/DOWN AND SELEC KEYS TO CHANGE THE BACKGROUND GAS PRESSING ESC BRINGS YOU TO QUICK START MENU FULL QUICK Figure 6-16. Standby/Normal Shutdown Teledyne Electronic Technologies 6-19 Analytical Instruments...
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Model 3060E Model 3060E Model 3060E Chapter 6 Chapter 6 Chapter 6 Model 3060E Model 3060E Chapter 6 Chapter 6 Teledyne Electronic Technologies 6-20 Analytical Instruments...
Zero: Integral scrubber makes O -free zero gas Span: Integral Faradaic calibrator makes a known span gas. If preferred, a span gas inlet port is provided to accommodate a certified span gas Specifications subject to change without notice. Teledyne Electronic Technologies Analytical Instruments...
IMPORTANT: Orders for replacement parts should include the model number, serial number and range of the analyzer for which the parts are intended. Orders should be sent to: Teledyne Electronic Technologies/Analytical Instruments 16830 Chestnut Street City of Industry, CA 91749-1580...
Final Assembly D-59713 Schematic, Analog input main PCB D-50824 Schematic, Analog input daughterboard B-50721 Schematic, Signal terminal PCB D-59130 Schematic, Valve control PCB, top D-59133 Schematic, Valve control PCB, bottom D-50609 Schematic, LED display PCB Teledyne Electronic Technologies Analytical Instruments...
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Carcinogenity: Carcinogenity: Carcinogenity: Carcinogenity: Carcinogenity: NTP Annual Report on Carcinogens: Not listed LARC Monographs: Not listed OSHA: Not listed Other health hazards: Other health hazards: Other health hazards: Other health hazards: Other health hazards: Teledyne Electronic Technologies MSDS-2 Analytical Instruments...
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NOTE: The above information is derived from the MSDS provided by the manu- facturer. The information is believed to be correct but does not purport to be all inclusive and shall be used only as a guide. Teledyne Electronic Technologies/Analytical Instruments shall not be held liable for any dam- age resulting from handling or from contact with the above product.
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Not known. aggravated by exposure: aggravated by exposure: Carcinogenity: Carcinogenity: Carcinogenity: Carcinogenity: Carcinogenity: NTP Annual Report on Carcinogens: Not listed LARC Monographs: Not listed OSHA: Not listed Teledyne Electronic Technologies MSDS-5 Analytical Instruments...
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NOTE: The above information is derived from the MSDS provided by the manu- facturer. The information is believed to be correct but does not purport to be all inclusive and shall be used only as a guide. Teledyne Electronic Technologies/Analytical Instruments shall not be held liable for any dam- age resulting from handling or from contact with the above product.