Quadra-Fire QFP44 Owner's Manual
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Quadra-Fire QFP44 Owner's Manual

Quadra-Fire QFP44 Owner's Manual

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Model(s):
QFP44
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
In the Commonwealth of Massachusetts installation
must be performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
R
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
•
these instructions for safe
installation and operation.
• CAREFULLY SUPERVISE children in same room as
appliance.
• A l e r t c h i l d r e n a n d a d u l t s t o h a z a r d s o f h i g h
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles
away.
This appliance requires installation of a decorative front
with an integral barrier to prevent direct contact with
the fi xed glass panel. Do NOT operate the appliance
with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11
Owner's Manual
Installation and Operation
Leave this manual with
•
party responsible for
use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
Installation and service of this appliance should be performed
by qualified personnel. Hearth & Home Technologies
suggests NFI certifi ed or factory-trained professionals, or
technicians supervised by an NFI certifi ed professional.
1

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Summary of Contents for Quadra-Fire QFP44

  • Page 1 fi tter. suggests NFI certifi ed or factory-trained professionals, or See Table of Contents for location of additional technicians supervised by an NFI certifi ed professional. Commonwealth of Massachusetts requirements. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 2: Congratulations

    As the owner of a new fi replace, you’ll want to read and Your new Quadra-Fire gas fi replace will give you years of carefully follow all of the instructions contained in this durable use and trouble-free enjoyment. Welcome to the owner’s manual.

  • Page 3: Table Of Contents

    A. Mantel and Wall Projections B. Construct the Appliance Chase B. Facing Material C. Clearances C. Facing Template Removal D. Mantel and Wall Projections D. Mantel 6 Termination Locations A. Vent Termination Minimum Clearances Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 4 A. Standing Pilot Ignition System 17 Reference Materials A. Appliance Dimension Diagram B. Vent Components Diagrams  C. Service Parts D. Optional Components E. Contact Information  = Contains updated information. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 5: Limited Lifetime Warranty

    Limited 3 years Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645C 12-29-10 Page 1 of 2 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 6  B. Limited Lifetime Warranty (continued) WARRANTY CONDITIONS: WARRANTY EXCLUSIONS: This warranty is void if: LIMITATIONS OF LIABILITY: 4021-645C 12-29-10 Page 2 of 2 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 7: Listing And Code Approvals

    Orifi ce Size (NG) Front #46/.084 in./2.13 mm Orifi ce Size (NG) Rear #18/.169 in./4.29 mm Orifi ce Size (LP) Front #56/.046 in./1.17 mm Orifi ce Size (LP) Rear #46/.084 in./2.13 mm Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 8: Requirements For The Commonwealth Of Massachusetts

    See Gas Connection section for additional Common- read, in print size no less than one-half (1/2) in. in size, wealth of Massachusetts requirements. “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 9: User Guide

    fi re or injury. Decorative Doors (not shown) Section 2.E. Mantel Fixed Glass Assembly Section 2.F. Hearth (not required) Clear Space Dashboard Section 2.D. Control Section 2.G. Figure 2.1 General Operating Parts Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 10: Clear Space

    For more information refer to the instructions supplied with your decorative door or front. E. Fixed Glass Assembly See Section 15.A. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 11: Remote Operation

    Canada. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, includ- ing interference that may cause undesired operation of the device. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 12 Placing the switch in the OFF position also functions as a safety “lock out” by turning the system off and rendering the remote receiver inoperative. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 13 ON indicates the system is on, either manually, timed or thermostatically. • THERMO indicates the system will automatically cycle ON/OFF, depending on programmed set temperature. • OFF indicates the entire system is turned off. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 14 Fan blade icon will disappear from LCD screen. To set the desired room temperature: • Press the MODE button to place the transmitter into THERMO mode. THERMO ON or OFF will display. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 15 • Press the MODE button on the transmitter to change the system to THERMO. In the COMMUNICATION-SAFETY feature, at all times and in all OPERATING MODES the transmitter sends a Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 16: Before Lighting Fireplace

    Ensure that the glass is sealed and in the proper position and that the integral barrier is in place. WARNING! Risk of Fire or Asphyxiation! DO NOT oper- ate fi replace with fi xed glass assembly removed. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 17: Lighting Instructions (Sp)

    1. Turn unit off with remote. 2. Turn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 18: After Fireplace Is Lit

    fl ame burn continually? Some optional control systems available with IPI models may allow pilot fl ame to remain lit. In a standing pilot system the pilot will always stay on. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 19: Maintenance And Service

    Carefully set fi xed glass assembly in place on fi replace. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 20: Maintenance Tasks-Qualifi Ed Service Technician

    Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Figure 3.1 Standing Pilot Flame Patterns Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 21: Installer Guide

    Framing Headed off (SECTION 5) in Ceiling Joists (SECTION 8) Optional Wall Switch Mantel & Mantel Leg (SECTION 13) Surround Hearth Extension (not required) Gas Line (SECTION 11) Figure 4.1 Typical System Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 22: Design And Installation Considerations

    • Improper positioning of the gas logs or the glass door. • Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fi re hazard. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 23: Framing And Clearances

    • Clearances and Mantel Projections (2505 mm) (Sections 3.C. and 3.D.) 1.5 in. • Vent Clearances and Framing (114 mm) (Section 6) Top Vent One 90° elbow Horiz Term Figure 5.1 Appliance Locations Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 24: Construct The Appliance Chase

    If drywall is to be attached to the rear wall, the depth must be measured from the drywall surface. 36 in. (914 mm) 0 in. Figure 5.2 Clearances to Combustibles Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 25: Mantel And Wall Projections

    11 in. (279 mm) Min. to perpendicular wall 12 in. (305 mm) Min. from fireplace opening to perpendicular wall Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both sides of opening) Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 26: Termination Locations

    Over 18/12 to 20/12 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 * 3 ft. minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 27 Figure 6.3 Minimum Clearances for Termination CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 28: Vent Information And Diagrams

    Horizontal terminations are measured to the outside mounting surface (fl ange of termination cap) (see Figure 6.4). • Vertical terminations are measured to bottom of termination cap. • Horizontal pipe installed level with no rise. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 29: Vent Diagrams

    6 ft (1.83 m) 13 ft (3.96 m) 7 ft (2.13 m) 15 ft (4.57 m) 10 ft (3.05 m) 25 ft (7.62 m) 20 ft (6.10 m) Figure 7.3 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 30 3 ft (.91 m) 4 ft (1.22 m) 4 ft (1.22 m) 6 ft (1.83 m) 8 ft (2.45 m) 8 ft (2.45 m) 12 ft (3.66 m) Installed Vertically Figure 7.5 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 31 3 ft m (.91 12 ft (3.66 m) min. 60 ft (18.29 m) max. Maximum horizontal run is 100% of vertical, but cannot exceed 18 ft (5.49 m) Figure 7.8 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 32 2. Top Vent - Vertical Termination - (continued) Three Elbows Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) 12 ft (3.66 m) min. 60 ft (18.29 m) max. Figure 7.9 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 33: Vent Clearances And Framing

    1 in. [25 mm] above the center of the horizontal vent pipe. 102-1/2 in. (2604 mm)* Framing should be constructed of 2 X 4 lumber or heavier. Figure 8.2 Wall Penetration Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 34: Install The Ceiling Firestop

    Install attic insula- tion shields before or after installation of vent system. 3 fasteners per side Ceiling firestop Ceiling firestop installed below ceiling. installed above ceiling. Figure 8.4 Installing the Attic Shield Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 35: Install Attic Insulation Shield

    Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 36: Appliance Preparation

    Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance. Figure 9.1 Proper Positioning and Securing of an Appliance Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 37: Install Vent Pipe

    fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe. INCORRECT Figure 10.4 Seams Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 38: Assemble Slip Sections

    • Only outer pipes are sealed, sealing the inner fl ue is not required. • All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 39: Secure The Vent Sections

    Figure 10.9 Rotate Seams for Disassembly Figure 10.7 Securing Vertical Pipe Sections Figure 10.10 Align and Disassemble Vent Sections Figure 10.8 Securing Horizontal Pipe Sections Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 40: Install Metal Roof Flashing

    Over 18/12 to 20/12 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 * 3 ft. minimum in snow regions Figure 10.11 Minimum Height From Roof To Lowest Discharge Opening Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 41: Assemble And Install Storm Collar

    fl ashing. • Caulk around the top of the storm collar (see Figure 10.20). Figure 10.13 Assembling the Storm Collar Figure 10.14 Assembling the Storm Collar Around the Pipe Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 42: Install Vertical Termination Cap

    Rest the small leg on the extended heat shield on top Figure 10.15 Install Vertical Termination Cap of the pipe section to properly space it from the pipe section. Important Notice: Heat shields may not be fi eld constructed. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 43: Install Horizontal Termination Cap

    Extended 1-1/2 in. (38 mm) min. Wall Shield Heat Shield overlap Firestop Slip Section can be extended Inner Vent SHEATHING Outer Vent EXTERIOR INTERIOR Figure 10.16 Venting through the wall Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 44: Shrouds

    19 x 19 Min. 483 x 483 Top Dim. Min. Top Dims. 16 x 16 406 x 406 Min. Base Dim. Min. Base Dim. Figure 11.1 Open Top Shroud Dimensions Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 45 20 x 20 508 x 508 Min. Height Minimum Height Minimum Opening Min. Opening Width Height Min. Opening Width Minimum Base Dimension Min. Opening Height Figure 11.2 Roofed Style Shroud Dimensions Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 46: Gas Information

    Replace burner and screws holding it in place. Figure 12.1 Remove Pilot Screws • Remove 4 screws holding Burner in place and remove burner. See Figure 12.2. Figure 12.4 Adjusting Air Shutter Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 47 WITH KIT # 44CKP, 44CKN (circle one), BY (name & address of organization making this conversion) WHO ACCEPTS THE RESPONSIBILITY FOR THE CORRECTNESS OF THIS CONVERSION. 4051-304A Figure 12.8 Identifi cation Label Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 48: Gas Pressure

    In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 49: Electrical Information

    Wiring for optional Hearth & Home Technologies ap- proved accessories should be done now to avoid re- construction. Follow instructions that come with those accessories. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 50: Electrical Service And Repair

    • Feed the necessary length of wire through the connector. • Make all necessary wire connections to the junction box/ receptacle and reassemble the junction box/receptacle to the outer shell. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 51: Finishing

    11 in. (279 mm) Min. to perpendicular wall 12 in. (305 mm) Min. from fireplace opening to perpendicular wall Figure 14.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening) Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 52: Facing Material

    A = 66 in. (1676 mm) min. D. Mantel Combustible Mantel The mantel may be constructed with combustible or non- Figure 14.5 Minimum Mantel Heights combustible materials as indicated in Figure 14.5 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 53: Appliance Setup

    Figure 15.1 Glass Assembly Removal Figure 15.3 Install Lower Back Refractory B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 54: Adjust The Air Shutter

    If the cracks become large enough that the metal behind the refractory is exposed or large pieces fall out, the panels should be replaced. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 55: Adjust The Vertical Baffl E

    Figure 15.10 Positioning Grate • Position the cut out on the left front log over the grate bar. See Figure 15.11. Figure 15.8 Positioning Rear Log Figure 15.11 Positioning Left Front Log Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 56 Position the right log over the locating bracket on the grate and position the end on the fl at area of the rear log. See Figure 15.14. Figure 15.16 Positioning Left Middle Log Figure 15.14 Positioning Right Log Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 57: Install Andirons

    • Install the doors by hanging on the hinges. • Install the door handles if necessary. Figure 15.18 Installing Andirons Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 58: Troubleshooting

    Optional wall thermostat wires are Disconnect the red MLT wires. Jumper the leads at the wall thermostat defective. or wall switch. Check the thermostat, switch and wiring. Replace where defective. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 59 Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner. Ensure that the glass is tightened properly on the unit, particularly on top corners. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 60: Reference Materials

    1467 mm Line 2-1/4 in. 57 mm 40 in. 10-1/8 in. 2-7/8 in. 1016 mm 257 mm 7-1/4 in. 73 mm 49 in. 184 mm 1245 mm Figure 17.1 Appliance Dimensions Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 61: Vent Components Diagrams

    (254 mm) 8 in. (203 mm) 14 in. (356 mm) 12 in. (305 mm) 5 in. (127 mm) DVP-WS DVP-HVS Wall Shield Firestop Vent Support Figure 17.2 DVP Vent Components Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 62 DVP-TRAPFL Flashing 13-7/8 in. 9-1/2 in. (352 mm) (241 mm) 26 in. (660 mm) 14 in. (356 mm) DVP-HSM-B DRC-RADIUS Extended Heat Shield Cap Shield Figure 17.3 DVP Vent Components Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 63 (356 mm) 12 in. (305 mm) 7-1/8 in. 12-1/8 in. (181 mm) (314 mm) 8-3/4 in. (222 mm) 1-5/8 in. (41 mm) DVP-HPC High Performance Cap Figure 17.4 DVP Vent Components Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 64 12 in. Trap2 Effective (305 mm) 137 mm 238 mm Length DVP-TRAP Horizontal Termination Cap DVP-TRAP1 Fillers DVP-TRAP to DVP-HPC Side Filler Kit DVP-TRAP2 DVP-HPC1 DVP-HPC2 Figure 17.5 DVP Vent Components Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 65: Service Parts

    QFP44-NG C. Service Parts Beginning Manufacturing Date: Aug 2006 44 in. Gas Appliance - DV Ending Manufacturing Date: ______ Refractory Assembly Log Set Assembly Part number list on following page. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 66 Qty 2 req 4051-185 Lava Rock Bag Assembly 4040-094 Lava Rock 4021-296 Mineral Wool 14333B Vermiculite 28746 Installation Instructions & Owner's Manual 4051-300 Additional service part numbers on following page Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 67 30.5 30.6 30.13 30.7 30.12 30.11 30.26 30.10 30.8 30.25 30.9 30.14 30.28 30.27 30.15 30.16 30.21 30.19 30.20 30.22 30.23 30.24 30.17 30.18 Part number list on following page. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...
  • Page 68 4021-381 Remote Transmitter Wall Holder HTI-16-006 Conversion Kit - NG 44CKN Conversion Kit - LP 44CKP Pilot Injector - 51 - NG 200-2420 Pilot Injector - 35 - LP 200-2630 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 69: Optional Components

    Catalog # LDS33 LDS46 1219 1829 LDSCP-M Shroud Leg Multipack (not shown) LDS-BV Decorative Shroud Catalog # 12.5 15.5 LDS-BV See your QuadraFire dealer for a complete listing of optional components. Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

  • Page 70: Contact Information

    5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending. 2000-945 Printed in U.S.A. - Copyright 2011 Quadra-Fire • QFP44 • 4051-300 • Rev. U • 4/11...

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