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Owner's Manual
This manual contains important safety instructions for the gasoline engine powered
lawnmower models: 48ZS
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.
SAVE THIS MANUAL.
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3259
www.gxioutdoorpower.com
When you call the help-line you will need to have the following
information:
Date of Purchase:
Location of Purchase:
Serial # - Mower:
Serial # - Engine:
Serial # - Hydro Trans (L)
Serial # - Hydro Trans (R)
_a
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Table of Contents
Related Manuals for Stanley 48ZS
Summary of Contents for Stanley 48ZS
- Page 1 Owner's Manual This manual contains important safety instructions for the gasoline engine powered lawnmower models: 48ZS READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL. Need Help? Parts, Service and Technical Assistance call: 1-919-550-3259 www.gxioutdoorpower.com When you call the help-line you will need to have the following...
- Page 2 No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC Clayton, NO 27520 USA. is a registered trademark of The Stanley Works or its affiliates and is used under license by GXi Outdoor Power, LLC...
- Page 3 ® Check out our other great products by visiting our web site at www.gxioutdoorpower.com 36-inch & 54-inch Walk 54-inch & Behind Mower 62-inch Zero-Turn Mower 36-inch & 45-inch Snow 36-inch Brush Mower Blower Chipper/Shredder with 2-Way Feed lO0-inch Tow Behind Mower...
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Page 4: Table Of Contents
Limited Warranty and Service ................25 About the STANLEYMower Manual Congratulations on the purchase of your new STANLEY commercial mower. We at GXi Outdoor Power are confident that this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained as directed in this manual. -
Page 5: Safety Information And Warnings
Potential misfortunate incidents can be prevented by the owner/user. WARNING WARNING! Do not use your STANLEY lawn mower to carry passengers. Keep bystanders, helpers, pets and Mower Inspection children at a safe distance from the machine while it is For your safety, inspect the lawn mower before each in operation. -
Page 6: Preparation Safety Precautions
OUTDOORS ONLY. IF THE FUEL IS SPILLED, DO NOT 11. Never refuel the mower until all moving parts on the START THE ENGINE. Manually push the mower away mower have stopped. from the spill and wipe up immediately. Rev: STANLEY 48" ZS May2011... -
Page 7: Operation Safety Precautions
23. Always disengage blades when not in use. blade units since the rotation of one blade may 24. Never listen to music with headphones/ cause the rotation of the other blade. earphones while operating the mower. Rev: STANLEY 48" ZS May2011... - Page 8 ;ER: Do not bypass, modify, alter or Before setting up your STANLEY mower, disconnect the safety system. Make sure that disconnect the spark plug wires from the the safety interlock system is fully operational spark plugs and ground them against the each time before mowing.
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Page 9: Safety Decals
The labels shown below are located on your mower to warn you of potential hazards and provide you with important safety information. If these decals become difficult to read or are missing from the mower, please contact 6Xi Parts & Service, LLC at 1-919-550-3259 or www.gxioutdoorpower.com for a replacement. Rev: STANLEY 48" ZS May2011... - Page 10 Line up the side of this page with a vertical object to gauge the angle of the slope. Fold this sheet along the dotted line and verify the slope is not in excess of 15 degrees. Rev: STANLEY 48" ZS May2011...
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Page 11: Product Specifications
20-inch X 8-inch turf tread Front Caster Tires 13-inch X 5-inch smooth tread Brake System Internal hydraulic and mechanical park Weight Approx. 8121bs. Height/Length 72 inches x 75 inches Note: product specifications may change without notice. Rev: STANLEY 48" ZS May2011... -
Page 12: Control Panel And Lawn Mower Components
Control Panel and Lawn Mower Components 48ZS Throughout this manual, instructions are given on the operation of your STANLEY mower. We recommend that while going through this manual, you have your mower available for quick and easy access in order to orient yourself with the controls, maintenance and orientation of different parts. -
Page 13: Missing Parts Requestform
Model #: Phone Email Serial#: Comments: IMPORTANT:Please include your receipt. Without a receipt, your order will be delayed. You may also email us at: customerservice@gxioutdoorpower.com Fax: 1-919-550-3277 If emailing, please scan in your proof of purchase. Rev: STANLEY 48" ZS May2011... -
Page 14: Operating Instructions
Turn the key clockwise to the START position and allow it to return to the ON position when the engine starts. When the engine starts to run and the key returns to the ON position, push CHOKE off. Rev: STANLEY 48" ZS May2011... -
Page 15: Operating The Mower
To stop the forward motion of the mower, move 12. When the handles are in the middle position they both the handles to the center/neutral position. can be pushed away from each other to lock the mower in the neutral. Rev: STANLEY 48" ZS May2011... -
Page 16: Changing The Height Of Cut
SLOWLY push the blade control lever forward to the ON position. Begin mowing as described on the previous page, always using safe/ comfortable speeds. To stop the blades, pull the blade control lever backto the OFF position. Rev: STANLEY 48" ZS May2011... -
Page 17: Disengaging Hydrostatic Drive Units
Turn off the engine. Slowly tighten the bolts without moving the plate. With the bolts tightened, move to a safe operator position and start the engine. Ifthe creep has returned, repeatthe process. Multiple iterations may be required. Rev: STANLEY 48" ZS May2011... -
Page 18: General Maintenance
CAUTION! Before making any adjustments and/or servicing to your STANLEY mower, make sure the mower is on a level routine inspection procedures, and simple surface, with the ignition switch off, the key removed, the brake maintenance procedures using basic hand tools. -
Page 19: Maintenance Schedule
48ZS Maintenance Schedule Break-in Every 8 hrs Every 4e hrs Every lee hrs Every 2ee hrs first 5 hrs) (daily) (weekly) (Bi-weekly) (monthly) item Procedure Inspect (adjust if Belts needed) Inspect and/or Blades Sharpen Inspect (see Engine Engine Air Filter... - Page 20 48ZS 48" STANLEY Zero Turn 20HP Professional Series Briggs & Stratton V-Twin Engine Battery Fill Location 0il Filter 0il Dipstick Fuel Filter Air Filter Rev: STANLEY 48" ZS May2011...
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Page 21: Service Adjustments
(3) and the spring(4). • To adjustthe pre-load, remove the cot- ter pin and slide the linkage offthe arm(6). Thead the linkage pivot in or out to set pre-load as stated above. Rev: STANLEY 48" ZS May2011... - Page 22 • Iftheswing arm hasa clearance greater than 1.5" the tension is too tight. This may result in pre-mature belt wear, as well excess stress on the springs of the clutch. Adjust the turnbuckle mentioned above. Rev: STANLEY 48" ZS May2011...
- Page 23 Figure 3 Deck Belt Routing Engine Pul- Clutch Pul- 48ZS • The 48ZS uses a MXV5 1360 v belt. Idle Pul- Spindle Pul- Rev: STANLEY 48" ZS May2011...
- Page 24 The clearance for the idle pulley retain- ers is 1/8" To adjust the idle pulley retainers, loosen the nut on the top of the pulley and bottom slightly. Slide the retainer into place and tighten the nuts back. Rev: STANLEY 48" ZS May2011...
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Page 25: Spindle Brake Inspection And Replacement
Discard all of these parts. DO NOT reuse springs. New brakes are equipped with new springs for proper braking. Install the new brakes by reversing the procedure in steps5 and 6. Rev: STANLEY 48" ZS May2011... -
Page 26: Engine-To-Hydrostatic Drives Belt Adjustment
48ZS Service Adjustments Engine-to-Hydrostatic Drives Belt Adjustment (Hydro Input Belt) • The hydro input belt is located underneath the chassis atthe rear of the mower. The belt should move approximately 1/8 to 3/16-inch with three (3) to five (5) pounds of... -
Page 27: Hydro System Adjustment
If the mower is too nimble, or you want to reduce the power output to prevent damage to the turf, loosen the bolt 1/6th of a rotation and re-test. Occasional belt chirping is permitted. If the belt squeals excessively tighten 1/6th of a rotation and re-test. Rev: STANLEY 48" ZS May2011... -
Page 28: Safety System Adjustment
Belt Routing/Installation I w'""'"o WARNING: Make sure all adjustments/ installations made to belts are done with engine off and key removed from ignition. Also remove negative battery terminal incase of accidental start. See Figure to right Rev: STANLEY 48" ZS May2011... -
Page 29: Lubrication Points
Unplug charger before con- can result in injury/death. necting or disconnecting from battery and always wear pro- tective clothing and use insulated tools. Rev: STANLEY 48" ZS May2011... -
Page 30: Storage Instructions
• Check the spark plugs condition and pour two tablespoons of engine oil in the spark plug holes and leave the spark plug wire off. Rev: STANLEY 48" ZS May2011... -
Page 31: Troubleshooting
Adjust linkage (p. 16) adjustment. Belts squeal when blades Incorrectbelttension Adjust belt tension are engaged Excessive belt wear Replace belt Belts slip when blades are 1. Incorrectbelttension Adjust belt tension engaged Excessive belt wear Replace belt Rev: STANLEY 48" ZS May2011... - Page 32 Take blades off and install correctly Clean out debris Excessive grass and debris build up underneath the deck Mower always pulls to Controls out of adjustment Adjust controls (p. 12) one side Transmission failure Take in for service Rev: STANLEY 48" ZS May2011...
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Page 33: Limited Warranty And Service
GXi disclaims any responsibility for lossof time or use ofthe product, transportation,commercialloss,or any otherincidentalor consequentialdamage. Any impliedwarranties are limitedto the duration of thiswritten limitedwarranty. THISWARRANTYIS VOID IFTHE MANUFACTURINGDATEAND THE SERIALNUMBER ONTHE EQUIPMENTHAS BEENREMOVED ORTHE EQUIPMENTHAS BEENMODIFIED. Rev: STANLEY 48" ZS May2011...