DeWalt D26456 Instruction Manual

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DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286
(AUG10) Part No. N079465 D26456 Copyright © 2010 DEWALT
The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the "D" shaped
air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps
on the surface of the tool.
IF Definitions: Safety Guidelines \
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
ADANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
i_,WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
i_CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
NOTICE: indicates a practice not related to personal injury which, if not avoided, may
result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL
US TOLL FREE AT: 1-800-4-DeWALT (1-800-433-9258}.
O WARNING: To reduce the risk of injury, read the instruction manual.
General Power Tool Safety Warnings
_ ARNING! Read all safety warnings and all instructions Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1} WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a power tooL Distractions can
cause you to lose control.
2} ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) if operating a power tool in a damp location is unavoidable, use a ground fault
circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric
shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tooL Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before
connecting to power source and/or battery pack, picking up or carrying the tool
Carrying power tools with your finger on the switch or energizing power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
g) if devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tool's operation. If
damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits, etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Additional Specific Safety Rules
. Do not sand metal of any kind with your sander. Sparks may be generated by sanding
screws, nails or other metals which may ignite dust particles.
• Do not wet sand with this sander. Liquids may enter the motor housing and cause electric
shock.
• Empty dust collection system frequently, especially when sanding resin-coated
surfaces such as polyurethane, varnish, shellac, etc. Dispose of coated dust particles
according to the finish manufacturer's guidelines, or place in a metal can with a tight fitting
metal rid. Remove coated dust particles from the premises dally. The accumulation of fine
sanding dust particles may self ignite and cause fire.
• Do not operate this tool for long periods of time. Vibration caused by the operating action
of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra
cushion, take frequent rest periods, and limit dally time of use.
• Sanding of lead-based paint, chemically pressure treated lumber or other materials
that may contain carcinogens is not recommended. Sanding of these materials should
only be performed by a professional
• Clean out your tool often, especially after heavy use. Dust and grit containing metal
particles often accumulate on interior surfaces and could create a risk of serious injury, electric
shock or e/ectrecution. ALWAYS disconnect the sander from the power source before
cleaning. ALWAYS WEAR SAFETY GLASSES that conform to ANSI Z87.1.
• ALWAYS DISCONNECT TOOL FROM THE POWER SOURCE BEFORE CHANGING
ABRASIVE SHEETS. Such preventive safety measures reduce the risk of starting the power
tool accidentally.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that
is 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. When using more than one extension to
make up the total length, be sure each individual extension contains at least the minimum
wire size. The foflowing table shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Minimum Gauge for Cord Sets
Volts Total Length of Cord in Feet (meters}
Ampere Rating 120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
240V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)
More
Than
0
6
10
12
Not More
Than
6
10
12
16
18
18
16
14
AWG
16
16
16
12
16 14
14 12
14 12
Not Recommended
WARNING: Always use eye protection. All users and bystanders must wear eye protection
that conforms to ANSI Z87.1.
_&WARNING: Always wear proper personal hearing protection that conforms to ANSI
S12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product may
contribute to hearing loss.
AWARNING: ALWAYS use safety glasses. (ANSI Z87.1) and (CAN/CSA Z94.3) Everyday
eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty.
ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT."
• ANSI Z87.1 eye protection (CAN/CSA Z94.3)
• ANSI $12.6 ($3.19) hearing protection
• NIOSH/OSHA/MSHA respiratory protection
,&WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint.
• crystalline silica from bricks and cement and other masonry products.
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from exposure to these chemicals varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area with approved
safety equipment, such as dust masks that are specially designed to filter out microscopic
particles.
• & WARNING: Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction activities. Wear protective clothing and wash exposed
areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
WARNING." Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory damage or other injury. Always use NIOSH/OSHA/MSHA approved respiratory
protection appropriate for the dust exposure. Direct particles away from face and body.
• The/abe/onyourtoolmayincludethefollowingsymbols. Thesymbolsandtheirdefinitionsareas
follows:
V...................... volts
Hz .................... hertz
rain .................. minutes
---. .............. direct current
@ .................... Class I Construction
(grounded)
[] .................... Class II Construction
(double insulated)
.../min ............. per minute
OPM ................ orbits per minute
A ................ amperes
W ............... watts
, ............. alternating current
............. alternating or direct current
no .............. no load speed
............... earthing terminal
,_, .............. safety alert symbol
BPM .......... beats per minute
RPM .......... revolutions per minute
Additional Safety Rules for Paint Removal
1. Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling
the contaminated dust. The greatest danger of lead poisoning is to children and pregnant
women.