Craftsman EZ 917.270941 Owner's Manual
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Craftsman EZ 917.270941 Owner's Manual

Craftsman EZ 917.270941 Owner's Manual

20.0 hp electric start 42" mower automatic
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Owner's Manual
ICRAFTSMAWI
20.0 HP
ELECTRIC
START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.270941
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:_r_w.sears.com/craftsman

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Summary of Contents for Craftsman EZ 917.270941

  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:_r_w.sears.com/craftsman...
  • Page 2 Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center.
  • Page 3 SLOPE OPERATION IMPORTANT; This cutting machine is capable of amputating hands and feet Slopes are a major factor related to loss- and throwing objects. Failure to observe of-control and tipover accidents, which the following safety instructions could can result in severe injury or death. All result in serious injury or death.
  • Page 4 Never run a machine inside a closed • Keep children out of the mowing area area. and under the watchful care of another Keep nuts and bolts, especially blade responsible adult. • Be alert and turn machine off if children attachment bolts, tight and keep enter the area.

  • Page 5: Product Specifications

    _CALITION" Tow only the attachments _,Look for this symbol to point out that are recommended by and comply important safety precautions. It means CAUTION!!! BECOMEAWARE!!! YOUR with specifications of the manufacturer your tractor. Use common sense when _FETY IS INVOLVED. CAUTION.
  • Page 6 Steering Wheel Steering Extension Shaft Steering Steering Boot Wheel Adapter (1) Hex Bolt 3/8-16 x 1 Steering Wheel Insert washer (1) Lock (1) Hex Bolt (1) Large Flat Washer (1) Locknut 5/16-18 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob (1) Shoulder Bolt 5/16-18 Video Cassette...

  • Page 7: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 8: Install Seat

    HOW TO SET UP YOUR TRACTOR NOTE: You may now roll or drive you tractor off the skid. Follow the appropriate CHECK BATTERY instruction below to remove the tractor Lift hood to raised position. from the skid. If this battery is put into service after month and year indicated on label TO ROLL TRACTOR OFF SKID...
  • Page 9 INSTALL MULCHER PLATE CHECK TIRE PRESSURE The tires on your tractor were overinflated (If previously removed) at the factory for shipping purposes. • Raise and hold deflector shield in Correct tire pressure is important for best upright position. cutting performance. •...
  • Page 10 WHILE LEARNING HOWTO USE YOUR I/CHECKLIST TRACTOR, PAY EXTRAATTENTION BEFORE YOU OPERATE AND ENJOY THE FOLLOWING IMPORTANT ITEMS: YOUR NEW TRACTOR, WE WISH TO ,f Engine oil is at proper level. ASSURE THAT YOU RECEIVE THE BEST ,/Fuel tank is filled with fresh, clean, PERFORMANCE AND SATISFACTION regular...
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE FORWARD FAST SLOW BATrERY CAUTION OR WARNING LIGHTS ON OVER TEMP OIL PRESSURE ENGINE ON ENGINE OFF LIGHT PARKING BRAKE UNLOCKED MOWER LIFT FUEL...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Attachment Ignition Clutch Lever Switch...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 • TO STOP MOWER BLADES - disen- These heights are approximate and may vary depending upon soil conditions, gage attachment clutch control. height of grass and types of grass being ACAUTION: Do not operate the mower mowed. without either the entire grass catcher, on mowers so equipped, or the deflector •...

  • Page 15: Towing Carts And Other Attachments

    ADDGASOLINE • Pull freewheel control out and down into the slot and release so it is held in • Fill fuel tank. Use fresh, clean, regular the disengaged position. unleaded gasoline with a minimum • Do not push or tow tractor at more than 87 octane.
  • Page 16 • Insert key into ignition and turn key NOTE: If at a high altitude (above 3000 clockwise to "START" position feet) or in cold temperatures (below 32 F) release key as soon as engine starts. the carburetor fuel mixture may need to Do not run starter continuously for more be adjusted for best engine performance.

  • Page 17: Mowing Tips

    • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

  • Page 18: General Recommendations

    MAI.TENANCE SCHEDU'E F,LL,N DATES ° AS YOU COMPLETE REGULAR SERVICE ATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems t, _ Check for Loose Fasteners t,_.7 Sharpen/Replace Mower Blades i c ,ub. tio° Oha. Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension...
  • Page 19 TRACTOR • Reassemble hex bolt, lock washer an_ flat washer in exact order as shown. Always observe safety rules when • Tighten bolt securely (27-35 Ft. Lbs. performing any maintenance. BRAKE OPERATION torque). Mandrel Assembly Trailing Edge Up If tractor requires more than six (6) feet Blade Center stopping distance...
  • Page 20 NOTE: The original equipment battery on SAE VISCOSITY GRADES your tractor is maintenance free. Do not attempt to open or remove caps or covers• Adding or checking level of electrolyte 'E--E"*;_"'"_""-;"EOBE_E"_"L--_"_E not necessary. TO CLEAN BATTERY AND TERMINALS NOTE: Although multi-viscosity oils Corrosion and dirt on the battery and...

  • Page 21: Engine Cooling Fins

    ENGINE COOLING FINS IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean Remove any dust, dirt oroil from engine the cartridge. They may cause deteriora- cooling fins to prevent engine damage tion of the cartridge. Do not oil cartridge. from overheating.
  • Page 22 CLEANING We do not recommend using a garden hose to clean your tractor unless the electrical • Clean engine, battery,seat, finish, etc. of all system, muffler, air filter and carburetor foreign matter. covered to keep water out. Water in engine •...
  • Page 23 TO LEVEL MOWER HOUSING • Before making any necessary adjust. merits, check that both front links are Adjust the mower while tractor is parked equal in length. Both links should be on level ground or driveway. Make sure approximately 10-3/8". tires are properly inflated (See "PROD- •...

  • Page 24: Belt Removal

    TO REPLACE MOWER BLADE With Parking Brake "Engaged" DRIVE BELT Nut "A" The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL- • Remove mower from &actor (See "TO Jam Nut REMOVE MOWER"...
  • Page 25 TO ADJUST MOTION CONTROL • Loosen the adjustment bolt. LEVER • Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to The motion control lever has been preset creep. at the factory and adjustment should not •...
  • Page 26 NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. "Positive" "Negative" Retaining Ring Washers Axle Cover L.H. Panel Bolt Square Key (Rear Wheel Only)

  • Page 27: Interlocks And Relays

    TO REPLACE HEADLIGHT BULB • With engine not running, move throttle control lever to fast position. • Raise hood. • Pull bulb holder out of the hole in the • Check that swivel is against side of quarter circle. If it is not, loosen cable backside of the grill.
  • Page 28 In general, turning the mixture screw in IMPORTANT: Never tamper with the (clockwise) decreases the supply of fuel engine governor, which is factory set for to the engine giving a leaner fuel/air proper engine speed. Overspeeding the mixture. Turning the mixture screw out engine above the factory high speed (counterclockwise) increases the supply...
  • Page 29 ethanol or methanol) can attract moish Immediately prepare your tractor for which leads to separation and formati¢ storage at the end of the season or if the of acids during storage. Acidic gas can tractor will not be used for 30 days or damage the fuel system of an engine more.

  • Page 30: Troubleshooting Chart

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Willnotstad • Out of fuel. • Fill fuel tank. • See 'q'O START ENGINE" • Engine not "CHOKED" in Operation section. properly. • Wait several minutes before • Engine flooded. attempting to start. • Bad spark plug. •...

  • Page 31: Froubleshooting

    FROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM • Clean underside of mower • Build-up of grass, leaves Loss of power and trash under mower. housing. (Continued) • Clean/replace air filter. • Dirty air filter. • Low oil level/dirty oil. • Check oil level/change oil.

  • Page 32: Troubleshooting

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION • Place throttle control in Poor grass • Engine speed too slow. discharge "FAST" position. • Travel speed too fast. • Shift to slower speed. • Wet grass. • Allow grass to dry before mowing. •...
  • Page 33 TRACTOR - - MODEL NUMBER 917.270941 _CHEMATIC "1 °E0 o111 BATTERY FUSE STARTER AMMETER (OPTIONAL) _-', BLACK '©' WHITE ..CLUTCH / BRAKE (PEDAL UP) WHITE SEATSWITCH IGNITION ..(NOTOCCUPIED) SWITCH BLACK BLACK I BIJ_CK BLI,CK G_O.U._NG CLUTCH OFI_ V- CONNECTOR BLACK Jrrl...
  • Page 34 TRACTOR - - MODEL NUMBER 917.270941 ELECTRICAL...
  • Page 35 TRACTOR - - MODEL NUMBER 917.270941 ELECTRICAL KEY PART DESCRIPTION 163465 Battery 74760412 Bolt, Hex 1/4-20 x 3/4 7603J Tray, Battery 145211 Bolt, Btr Front 1/4-20 x 7-1/2 150109 Holddown Battery Front Mount 145769 Nut, Push Nylon Battery Front 1/4 153664 Switch Interlock Push-In 166182...

  • Page 36: Chassis And Enclosures

    TRACTOR - - MODEL NUMBER 917.270941 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.270941 CHASSIS AND ENCLOSURES KEY PART DESCRIPTION Chassis 169830 Drawt_ar 169061 Screw 3/8-16 x 3/4 17060612 155272 BumperHood/Dash Dash 168337X013 Bolt, Carriage 3/8-16 X 1 STD533710 155927 Panel, Dash, LH 145660 Clip Tinnerman Grille P/L 172107X010 Panel, Dash, RH 144983X558...

  • Page 38: Ground Drive

    TRACTOR - - MODEL NUMBER 917.270941 GROUND DRIVE...
  • Page 39 TRACTOR - - MODEL NUMBER 917.270941 " ROUND DRIVE _EY PART KEY PART dO. NO. DESCRIPTION DESCRIPTION Transaxle (See Breakdown) 140158 Strap Torque Lh Hydro 18/20" T Hydro Gr319-0650 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 142431 Spring, Return, Brake 156347 Strap Torque Rh Hydro 0650 143995...

  • Page 40: Steering Assembly

    TRACTOR -- MODEL NUMBER 917.270941 STEERING ASSEMBLY t ..I_.. 37-'--'---11' ! ..----'17 _>,, "_.. 22_. "_ =3._-_,,il I"<:::_A _-.
  • Page 41 TRACTOR - - MODEL NUMBER 917.270941 STEERING ASSEMBLY KEY PART DESCRIPTION 139768 Steering Wheel 154427 Front Axle Assembly 169849 Spindle Assembly,L.H. 169839 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...
  • Page 42 TRACTOR -- MODEL NUMBER 917.270941 ENGINE OPTIONAL Spark Arrester EQUIPMENT...
  • Page 43 TRACTOR -- MODEL NUMBER 917.270941 ENGINE KEY PART DESCRIPTION Control Throt Paddle 32 22 162152 Screw Hex Thd Cut 1/4-20x5/8 T 17720410 Engine (See Breakdown) Briggs Model No. 461707-0145-E3 Muffler Exhaust 149723 Exhaust Asm. Left 144069 144068 Exhaust Asm. Right 138129 ClampTube Double Engine 150176...

  • Page 44: Seat Assembly

    TRACTOR - - MODEL NUMBER 917.270941 SEAT ASSEMBLY KEY PART KEY PART DESCRiPTiON DESCRIPTION 140123 Seat 3450 BIk/blk Craftsman 121248X Bushing Snap BIk Nyl 50 Id 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2 140551 Bracket Pnt Pivot Seat (blk) 71110616 Bolt Fin Hex 3/8-16unc X 1...

  • Page 45: Wheels And Tires

    156439 Decal Fender Danger Sears Decal Dash Panel 163257 163205 Decal Fend AutoSears Gold Decal MowerDriveSchematic 160396 171696 Decal Hood Rh Craftsman 138047 Decal, BatteryDiehard Sears 171697 Decal Hood Lh Craftsman Decal Deck MowerEZ3 166887 174813 Decal Engine H/P 149516...

  • Page 46: Lift Assembly

    TRACTOR -- MODEL NUMBER 917.270941 LIFT ASSEMBLY...
  • Page 47 TRACTOR - - MODEL NUMBER 917.270941 LIFT ASSEMBLY KEY PART DESCRIPTION 159460 Lift Lever Inner Wire Asm. 159471 Shaft Asm. Lift 105767X Pin Groove 12000002 E Ring 19211621 Washer 21/32 x 1 x21 Ga. 120183X Bearing Nylon 125631X Gdp Handle 122365X Button Plunger 139865...

  • Page 48: Mower Deck

    TRACTOR - - MODEL NUMBER 917.270941 MOWER DECK 109"_ _ 103 105 lO_- > • 18...
  • Page 49 TRACTOR - - MODEL NUMBER 917.270941 VIOWER DECK (EY PART KEY PART _10. NO. DESCRIPTION DESCRIPTION 165892 Mower Housing 141043 Guard, Tuv Idler (94) STD533107 Bolt 149846 Knob Custom Oval 138017 V-Belt Bracket Assembly, Sway Bar, 144959 Front STD541437 Locknut, Hex W/Wsh 3/8-16 UNC 165460 Bracket Sway Bar 38/42"...
  • Page 50 TRACTOR-- MODEL NUMBER 917.270941 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650...
  • Page 51 TRACTOR - - MODEL NUMBER 917.270941 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 '(EY PART PART _10. DESCRIPTION DESCRIPTION 142930 Housing, Lower 142884 Washer 7/16 x 7/8 x .060 142931 Assembly, Upper Housing 150829 Differential Assembly 142932 Seal, Lip 142991 Washer 3/4 x 1.5 x .13...
  • Page 52 TRACTOR - - MODEL NUMBER 917.270941 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 8811 -_zJ 523 1 _48% _ 244_. 552A 404 o 1095 VALVE OVERHAUL GASKET SET 486_4_28_8_P 34 _ 220 __9.J_A 11058 1132 OWNER'S MANUAL lk REQUIRESSPECIALTOOLS 15 _ TO INSTALL SEE REPAIR INSTRUCTIONMANUAL...
  • Page 53 TRACTOR - - MODEL NUMBER 917.270941 3RIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 197 _' 865A 725<_ 240 _ 447 _, 861 PUMP REPAIR KIT 392 • 43= _ 386 527 '_ 121 CARBURETOR 432_ 392_ 104_:_, 102_ 1474 258 V 1222J 1138 .:_8,...
  • Page 54 TRACTOR-- MODEL NUMBER 917.270941 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 358 GASKET SET 634 @ 3@ 20@...
  • Page 55 TRACTOR - - MODEL NUMBER 917.270941 3RIGGS& STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 ;,EY PART KEY PART DESCRIPTION DESCRIPTION 498583 Cylinder Assembly 690718 Screw (Throttle Valve) 399265 693485 Shaft-Throttle Bushing/Seal 391086 _r Seal-Oil 807923 Kit-Idle Speed 493304 102 693509 •...
  • Page 56 TRACTOR - - MODEL NUMBER 917.270941 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3 KEY PART KEY PART DESCRIPTION DESCRIPTION 94930 Screw (Cylinder Shield) 797A 693167 Nut (Starter Terminal) 497596 Motor-Starter 394860 Cap-Drive 690323 Bolt (Starter Motor) 497607 Cap-End 497608 Brush Set 691427...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
  • Page 60 Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME SM Anytime, day or night (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts &...

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