Table of Contents
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Qwner's
Manual
JCRIIFTSMRN°J
16.5 HP
ELECTRIC
START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271 635
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission engine which operates
differently
from previously
built engines.
Before you start the
engine, read and understand
this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck
and Co., Hoffman
Estates, II 60179
Visit our Craftsman
website:www.sears.com/craftsman
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Table of Contents
Related Manuals for Craftsman 917.271635
Summary of Contents for Craftsman 917.271635
- Page 1 Read and follow all Safety about this product, Call: 1-800-659-5917 Rules and Instructions before operating this equipment. Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman...
- Page 2 ...... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
- Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. II. SLOPE OPERATION I. GENERAL OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-of- instructions in the manual and on the...
- Page 4 III. CHILDREN Never run a machine inside a closed Tragic accidents can occur if the operator area. is not alert to the presence of children. Keep nuts and bolts, especially blade Children are often attracted to the attachment bolts, tight and keep machine and the mowing activity.
- Page 5 • Use slow speed. Choose a low gear so _(_CAUTION: Tow only the attachments that you will not have to stop or shift that are recommendedby and comply while on the slope, with specifications of the manufacturer • Avoid starting or stopping on a slope.
- Page 6 PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor. It has been designed, GASOLINE 1.25 engineered and manufactured to give CAPACITY UNLEADED you the best possible dependability _,ND TYPE: REGULAR performance. 31LTYPE SAE 30 (ABOVE 32°F) Should you experience any problem API-SF - S J): SAE 5W-30...
- Page 7 Steering Wheel (1) Hex Bolt Steering 3/8-16 x 1 •Wheel Insert (1) Large Flat Washer (1)HexBolt 5/16-18x 1-1/4 (1)Locknut 5/16-18_ (1)Lockwasher [[[[[_ll[_SteeringWheel Steering Extension Adapter Steering Shaft © _...,../_ Boot Seat (1) Washer 17/32 x1-3/16 x12 Gauge _(1) Knob For Future Use Video Cassette Slope Sheet...
- Page 8 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
- Page 9 NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor Seat from the skid. Terminal TO ROLLTRACTOR OFF SKID (See Battery Door Operation section for location function of controls) 1.
- Page 10 CHECK FOR PROPER POSITION OF INSTALL MULCHER PLATE ALL BELTS (If previously removed) 1. Raise and hold deflector shield in See the figures that are shown for upright position. replacing motion and mower blade drive 2. Place front of mulcher plate over front belts in the Service and Adjustments of mower deck opening and slide into section of this manual.
- Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I- _1 BATTERY CAUTION REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE UGHTS OVIRTEMP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED...
- Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference. Switch Lift Lever Plunger Attachment Lift Lever Height...
- Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
- Page 14 • The average lawn should be cut to • To restart movement, slowly release approximately 2-1/2 inches during the parking brake and clutch/brake pedal. cool season and to over 3 inches • Make all turns slowly. during hot months. For healthier TO TRANSPORT better looking lawns, mow often and •...
- Page 15 ADD GASOLINE NOTE: Before starting, read the warm and cold starting procedures below. • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 5. Insert key into ignition and turn key 87 octane. (Use of leaded gasoline clockwise to "START"...
- Page 16 MOWING TIPS MULCHING MOWING TIPS • Mower should be properly leveled for IMPORTANT: For best performance, best mowing performance. See "TO keep mower housing free of built-up LEVEL MOWER HOUSING" in the grass and trash. Clean after each use. Service and Adjustments section of this •...
- Page 17 MAINTENANCE SCHEDULE ./___/':/'_'_//_ _/i_'_e,'f" FILL IN DATES _£ As COMPLET REGULAR SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Lubrication Chart Check Battery Level Sharpen/Replace Mower Blades Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension...
- Page 18 IMPORTANT: To ensure proper assembly, TRACTOR center hole in blade must align with star Always observe safety rules when on mandrel assembly. performing any maintenance. Reassemble hex bolt, lock washer BRAKE OPERATION and flat washer in exact order as If tractor requires more than six (6) feet shown.
- Page 19 BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in Your tractor has a battery charging system cold weather, these multi-viscosity oils which is sufficient for normal use. How- will result in increased oil consumption ever, periodic charging of the battery with when used above 32°F.
- Page 20 CLEAN AIR SCREEN TO SERVICE CARTRIDGE Air screen must be kept free of dirt and 1. Remove cartridge nut. chaff to prevent engine damage from 2. Carefully remove cartridge to prevent overheating. Clean with a wire brush or debris from entering carburetor.
- Page 21 CLEANING We do not recommend using a garden hose to clean your tractor unless the • Clean engine, battery, seat, finish, etc. electrical system, muffler, air filter and of all foreign matter. carburetor are covered to keep water out. • Keep finished surfaces and wheels Water in engine can result in a shortened...
- Page 22 • Before making any necessary adjust- TO LEVEL MOWER HOUSING ments, check that both front links are Adjust the mower while tractor is parked equal in length. on level ground or driveway. Make sure • If links are not equal in length, adjust tires are properly inflated (See "PROD- UCT SPECIFICATIONS"...
- Page 23 TO REPLACE MOWER BLADE DRIVE Road test tractor for proper stopping distance as stated above. Readjust if BELT necessary. If stopping distance is still The mower blade drive belt may be greater thah six (6) feet in highest replaced without tools. Park the tractor on gear, further maintenance is neces- level surface.
- Page 24 TRANSAXLE GEAR SHIFT LEVER 4. Replace washers and snap retaining NEUTRAL ADJUSTMENT ring securely in axle groove. 5. Replace axle cover. The transaxle should be in neutral when NOTE: To seal tire punctures the gear shift lever is in neutral (N) (lock prevent flat tires due to slow leaks, tire gate) position.
- Page 25 Positive Terminal Negative Terminal Negative (Black) Positive (Red) Cable Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the Charged backside of the grill. Battery 3. Replace bulb in holder and push bulb holder securely back into the hole in Negative Terminal Positive Terminal...
- Page 26 IMPORTANT: Damage to the needle valve ENGINE and the seat in carburetor may result if screw Maintenance, repair, or replacement of the is turned in too tight. emission control devices and systems, which PRELIMINARY SEFI'ING - are being done at the customers expense, may be performed by any non-road engine 1.
- Page 27 Immediately prepare your tractor for experiance indicates that alcohol storage at the end of the season or if the tractor will not be used for 30 days or blended fuels (called gasohol or using more. ethanol or methanol) can attract moisture which leads to separation and formation A01LCAUTION: Never store the tractor with...
- Page 28 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION 1. Out of fuel. 1. Fill fuel tank. Will not start 2. See "TO START ENGINE" Engine not "CHOKED" properly. in Operation section. 3. Wait several minutes 3. Engine flooded. before attempting to start. 4. Bad spark plug. 4.
- Page 29 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION 1. Cutting too much grass/too Loss of power 1. Set in "Higher Cut" position/ fast. reduce speed. 2. Throttle in "CHOKE" 2. Adjust throttle control. position. 3. Clean underside of mower 3. Build-up of grass, leaves and trash under mower.
- Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 2. Worn/damaged mower Replace mower drive belt. drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel.
- Page 31 TRACTOR -- MODEL NUMBER 917.271635 SCHEMATIC BATTERY WHITE ..CLUTCH / BRAKE (PEDAL UP) IGNITION SWITCH BLACK BLACK SPARK OPTIONAL) a_ACK IGNITION PLUG UNIT FUELt (2 PLUGS ON LINE b TWtNCYL ENGINES) 3 AMP 36_3_ gtpM ICH_I_GI_G SYSTEM OISC_NII_CT_DI FUEL ;FTUT-OFF SOLENOID I' SOE U'PPED) ____ _ff , VOLTS...
- Page 32 TRACTOR - - MODEL NUMBER 917.271635 ELECTRICAL 33 /...
- Page 33 Nut, Keps Hex 1/4-20 UNC 4207J Cable Ground 6 Ga 12" black 121305X Switch Plunger Nc Gray 175566 Switch Ign 140403 Key Ign Molded Craftsman 178437 Harness Ign 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 131563 Cover Terminal Red...
- Page 34 TRACTOR-- MODEL NUMBER 917.271635 CHASSIS AND ENCLOSURES...
- Page 35 TRACTOR -- MODEL NUMBER 917.271635 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 17060612 Screw 3/8-16 x 3/4 155272 Bumper Hood/Dash 168337X013 Dash. STD533710 Bolt, Carriage 3/8-16 x 1 155927 Panel. Dash, L.H. 145660 Clip Tinnerman Grille P/L 172107X010 Panel, Asm.
- Page 36 TRACTOR -- MODEL NUMBER 917.271635 GROUND DRIVE...
- Page 37 TRACTOR-- MODEL NUMBER 917.271635 GROUND DRIVE KEY PART KEY PART DESCRIPTION DESCRIPTION Transaxle (See Breakdown) 71170764 Bolt Hex 7/16-20 x 4 Gr 5 Dana D4360-140 STD551143 Washer Lock Hvy Hlcl Spr 7/16 146682 Spring Return Brake T/a Zinc 154778 Keeper Belt Engine 123666X Pulley Transaxle 18/20"...
- Page 38 TRACTOR-- MODEL NUMBER 917.271635 STEERING ASSEMBLY "'-22-2;-" q_'_-...
- Page 39 TRACTOR -- MODEL NUMBER 917.271635 STEERING ASSEMBLY PART DESCRIPTION 139768 Steering Wheel 175131 Front Axle Assembly 169840 Spindle Assembly, LH. 169839 Spindle Assembly, RH. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...
- Page 40 TRACTOR -- MODEL NUMBER 917.271635 ENGINE OPTIONAL EQUIPMENT Spark Arrester PART KEY PART DESCRIPTION DESCRIPTION 170545 Control Throttle/Choke 137040 Line Fuel 20" 17720408 Screw Hex Thd Cut 1/4-20xl/2 148315 Plug Oil Drain ..Engine (See Breakdown) Briggs 124028X Bushing Snap Nyl BIk Fuel Line Model 311707-0125-E1 17670412 Screw Hexwsh Thdrol 1/4-20x3/4...
- Page 41 TRACTOR - - MODEL NUMBER 917.271635 LIFT ASSEMBLY KEY PART KEY PART DESCRIPTIO'N DESCRIPTION 159460 Washer Asm Inner Spring W/ STD624008 Retainer Spring Plunger 173288 Link Front 159471 Shaft Asm. Lift RH 73350800 Nut Jam Hex 1/2-13 Unc 105767X Pin Groove 175689 Trunnion Front Susp.
- Page 42 TRACTOR -- MODEL NUMBER 917.271635 SEAT ASSEMBLY KEY PART KEY PART DESCRIPTION DESCRIPTION 140122 Seat 121248X Bushing Snap BIk Nyl 50 Id 140551 Bracket Pnt Pivot Seat (blk 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2 71110616 Bolt Fin Hex 3/8-16unc X 1 134300 Spacer Split 28 X 96 Zinc 19131610...
- Page 43 Pad, Footrest LH STLT 177253 Decal, Hood Side 165799X428 Pad, Footrest RH STLT 172331 Decal Mower 180404 Manual, Owner's (English) 163204 Decal, Fender Craftsman 180405 Manual, Owner's (Spanish) 156439 Decal, Fender Danger WHEELS & TIRES PART DESCRIPTION 59192 CapValueTire StemValue...
- Page 44 TRACTOR-- MODEL NUMBER 917.271635 MOWER DECK 155 _143 159 "_ ___,.1;5 153 154 40-.-'_ ._145 /.,_ 106"_ _103 ,146 102j >21 21 22 _/_23 28 \ 19 F...
- Page 45 TRACTOR - - MODEL NUMBER 917.271635 MOWER DECK PART PART DESCRIPTION DESCRIPTION Bolt, Shoulder 5/16-18 UNC 165892 Mower Deck Assembly, 42" 139888 STD533107 Bolt 131845 Arm Assembly, Pad, Brake Washer, Hardened 138017 Bracket Assembly,Sway Bar, 133943 Front 155046 Arm, Idler 165460 Bracket Sway Bar 38/42"...
- Page 46 TRACTOR -- MODEL NUMBER 917.271635 DANA TRANSAXLE - - MODEL NUMBER D4360-140 •...
- Page 47 TRACTOR-- MODEL NUMBER 917.271635 DANA TRANSAXLE -- MODEL NUMBER D4360-140 KEY PART KEY PART DESCRIPTION DESCRIPTION 170981 Housing, Upper 120472X Spacer, .633 X .87 X .755 2274J Screw, Tapping, 1/4-20 X .734 105928X Sprocket, 9T 134400 Ball, Detent 170988 Gear, Bevel, 36T 105904X Spring, Detent 134394...
- Page 48 TRACTOR - - MODEL NUMBER 917.271635 BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1 4r REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 914_ 1022 635F_ 552 I 691 I 1026...
- Page 49 TRACTOR-- MODEL NUMBER 917.271635 BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1 875] 711_ 467_ I_s-- -_ 996_ 344 _ 404 @ 404 @ 967 _" I 1019 LABEL KIT [ 1058 OWNER'S MANUAL 109A _--_ _ 634A" 12___J 1311 "i !I _ 1o4_ I...
- Page 50 TRACTOR - - MODEL NUMBER 917.271635 BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1 729A _ 3041 1334 1036 LABEL-EMISSIONS 934_ 1006_ 1119_ 1005 524_...
- Page 51 TRACTOR - - MODEL NUMBER 917.271635 BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1 977 CARBURETOR GASKET 121 CARBURETOR OVERHAUL 104:::' 127_ 6 C_% 987_ 51 '_ 634A_ 634_ 117'9 231_421 105 8 1095 VALVE GASKET 358 ENGINE GASKET 524_ 863_ 176_ 868_...
- Page 52 TRACTOR-- MODEL NUMBER 917.271635 BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1 PART PART DESCRIPTION DESCRIPTION Seat-Inlet 690156 Cylinder Assembly 690577 Valve-Choke (Manual Choke) 399265 Kit-Bushing/Seal 690464 Valve-Choke(Choke-A-Matic) • Seal-Oil (Magneto Side) 108A 692344 391086 494238 Sump-Engine Valve-Choke(Nikki Carburetor) Head-Cylinder 108B 695419 690188...
- Page 53 TRACTOR -- MODEL NUMBER 917.271635 BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1 PART PART DESCRIPTION DESCRIPTION 690960 Screw (Blower Housing) 693167 Nut (Brush Retainer) 690499 Shield-Cylinder 691429 Cap-Drive 691003 Screw (Cylinder Shield) 691286 Cap-End 693551 Motor-Starter 693757 Housing-Starter 690323 Screw (Starter Motor) 691095...
- Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING "" SIGHT HOLD THIS LEVEL WITH LINE OR TREE. MAX. Operate your Tractor up and down the face of slopes (not greater than 15 ), never across...
- Page 56 Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME _ An_me, dayorn=ght (1-_O-469-4663) (US._and Canada) www.sear_com www.sears, ca For repair of carry-in products likevacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center.