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gJ _A/ S
owners
monuol
MODEL NO.
113.198410
10" DELUXE ELECTRONIC
RADIAL SAW WITH
44" CABINET AND
2 DOORS
OR
t13.198610
10" DELUXE ELECTRONIC
RADIAL SAW WITH
44" CABINET AND
6 DRAWERS
Serial
Number
Model and serial numlc_rs
may b_ found
at the rear of
the bas_.
You should
record both
model
and serial number
in
a safe place
for future us_.
CAUTION:
READALL
INSTRUCTIONS
CAREFULLY
"x
MODEL
113,198610
MODEL
113.198410
CRRFTSMRN
IO-INCH DELUXEELECTRONIC
RADIAL SAW
• assembly
• operating
• repair parts
Sold by SEARS,ROEBUCKAND CO., Chicago,
IL. 60684 U.SJK.
Part No. SP5013
Printed in U.S.A
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Related Manuals for Craftsman 113.198610
Summary of Contents for Craftsman 113.198610
- Page 1 "x Save This Manual For Future Reference gJ _A/ S owners monuol MODEL NO. 113.198410 10" DELUXE ELECTRONIC RADIAL SAW WITH 44" CABINET AND 2 DOORS MODEL 113,198610 t13.198610 10" DELUXE ELECTRONIC RADIAL SAW WITH 44" CABINET AND 6 DRAWERS MODEL 113.198410 Serial...
- Page 2 FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or workmanship, Sears will repair it, tree of charge. WARRANTY SERVICE AVAILABLE...
- Page 3 additional instructions for radial arm saws .e..d €_ BEFORE USING THE SAW: WARNING: TO AVOID MISTAKES THAT COULD expected contact with workpiece, fence, RESULT IN SERIOUS, PERMANENT INJURY, DO table or part of your body. NOT CONNECT POWER CORD UNTIL THE FOL- LOWING STEPS HAVE BEEN SATISFACTORILY BEFORE...
- Page 4 while the cutting tool is rotating. rotating of a second is sufficient to inflict severe, permanent tool could throw anything hitting injury. blade causing unexpectedly come If your makes an unfamiliar noise or if it forward. vibrates excessively, stop the operation immedi- Use the right guard.
- Page 5 --To avoid kickbacks never feed a workpiece fromthenoseside(opposite thesawdust e xhaust through with another piece (butting _"._-- chute) of the guard. Note the warningon the guard. second piece against trailing end of piece being "_ cut) even if of the same thickness, oo .,_ -- To keep control...
- Page 6 provide additional guarding from contact with the -- Always return the carriage to the full rearward front of the blade. position behind the fence at the completion each crosscut type operation. Never remove your --To prevent cutting tool from grabbing hand from the yoke handle...
- Page 7 Outrip Sawblade Path Positioningthe bladeparallelto the fencewith the The area of the workpiece or table top directly in line motor towardthe rearof the sawproducingmaxi- with either the travel of the blade or the part of the mumrippingcapacity. S eeillustrationon page42. workpiece which will...
- Page 8 It is recommended that you have a qualified electri- b. Using a small screwdriver, slide dual voltage cian replace the two prong outlet with a properly switch to 240V position. Then replace motor grounded three prong outlet. cover panel. DUAL VOLTAGE SWITCH An adapter...
- Page 9 1. If the protector opens the line and stops the saw tages not more than 10% above or below motor, immediately turn the saw switch "OFF", nameplate voltage. Heavy loads, however, remove the key and allow motor time to cool. require that voltage at motor...
- Page 10 contents Page Page Guarantee ........Location and Function of Controls .... General Safety Instructions for Power Tools ..Basic Saw Operations ......Additional Safety Instructions for Radial Saws .. 3 Adjustments to Compensate for Wear ..Glossary of Terms for Woodworking ...
- Page 11 unpacking and preassembly WARNING: TO AVOID INJURY FROM UNEXPECT- WARNING: TO AVOID INJURY FROM UNEXPECT- ED STARTING OR ELECTRICAL SHOCK, DO NOT ED STARTING OR ELECTRICAL SHOCK, DO NOT PLUG THE POWER CORD INTO A SOURCE PLUG THE POWER CORD INTO A SOURCE POWER.
- Page 12 44" CABINET ASSEMBLY FOR MODEL NO. 113.198610 WARNING: IF ANY PARTS ARE MISSING, DO NOT ASSEMBLE CABINET BEFORE ATTEMPT ASSEMBLE RADIAL SAW, MOUNTING PLUG IN THE POWER CORD, OR TURN SWITCH ON UNTIL THE MISSING PARTS ARE 1. Separate all "loose" parts from packing materials OBTAINED...
- Page 13 CASTER/FOOT ASSEMBLY NO. 50753____8 A R.H. Foot Assembly ......B L.H. Foot Assembly ......C Caster ........Loose Parts Bag No. 50752___2 c ontains the following: D Slotted Truss Head Bolt 1/4-20 x 7/16 ..E Truss Head Bolt 1/4-20 x 1 ....F Hex Nut 1/4-20 ......
- Page 14 SIDE PANEL 8. Locate the right and left foot assemblies, two (2) leveling feet, two (2) 1/2-13 hex nuts, the right and left side panels, and four (4) 1/4-20 x 7/16 slotted truss head bolts. Attach theR.H, foot assembly to the right side panel in holes as illustrated.
- Page 15 11.Securerearof lowershelf to right sideandleft sidepanelsusingtwo (2)1/4-20x 1/2trusshead bolts, Iockwashers and hexnuts. Handtighten nutsonlyatthis time. SIDE PANEL 12. Lay the stand on the backside, locate two spacers, two (2) 1/4-20 x 1"truss head bolts, Iockwashers and hex nuts. Assemble the spacers between each of the foot assemblies and the...
- Page 16 CHECKING CABINET FOR SQUARENESS TOOLS NEEDED: Framing square, 3/4" wrench and 7/16" wrench or socket. 1. With cabinet on back side place a square lower shelf next to right side panel. Adjust stand so both right side panel and lower shelf touch square (as illustrated).
- Page 17 INSTALLING DRAWERS FOR MODEL NO. 113.198610 Tools needed: 7/16" wrench or socket, medium screwdriver. 1. Locate (1) front support, (1) upper support, and three (3) rear supports. 2. Slide the upper support into the top of the front support so the top and side holes line up.
- Page 18 6. Locate the twelve (12) stand slide brackets, twenty-four (24) truss head bolts, Iockwashers and hex nuts. Assemble the stand slide brackets on the rear supports and inside of the side panels in holes as illustrated. Assemble the stand slide brackets on the center and rear supports in holes as illustrated...
- Page 19 44" CABINET ASSEMBLY FOR MODEL NO. 113.198410 ASSEMBLE CABINET BEFORE WARNING: IF ANY PARTS ARE MISSING, DO NOT MOUNTING ATTEMPT ASSEMBLE RADIAL SAW, PLUG IN THE POWER CORD, TURN Separate all "loose" parts from packing materials SWITCH UNTIL MISSING PARTS and check each item with...
- Page 20 2.Afterlayoutofstandparts,takethe bottomshelf andturn upsidedownonfloor.Small f rontflange shouldbe pointingupward. 3. Place one shelf stiffener against front flange of shelf as shown. 4. Place the under support on the shelf. Locate (2) 1/4-20 x 1/2 truss head bolts, Iockwashers hex nuts from loose parts bag #488.
- Page 21 8. Locate the right and left side panels and eight (8) 1/4-20 x 1/2 truss head bolts, Iockwashers hex nuts to attach side panels to shelf. Mount the bolts through the four holes as illustrated tighten with 7/16 wrench or socket. To assemble, lay the side panel on its backside and stand the shelf up as illustrated.
- Page 22 CHECKING CABINET FOR SQUARENESS TOOLS NEEDED: Framing square, 3/4" wrench and 7/16" wrench or socket. 1. With cabinet on back side place a square lower shelf next to right side panel. Adjust stand so both right side panel lower shelf touch square (as illustrated).
- Page 23 MOUNTING DOORS FOR MODEL NO. 113.198410 1. Slide the upper support into the top of the center support so the top and side holes line up. Then assemble to the front and rear skirts with four (4) 1/4-20 x 1/2 truss head bolts, Iockwashers, hex nuts.
- Page 24 MOUNTING 1. From loose parts bag #488, find the following hardware: 8 - Truss Head Bolts 1/4-20 x 1/2 T.uss.EAO BO,T If 4_" "_" 8 - Lockwashers External 1/4 s ws' Ill ° // °!1 8- Hex Nuts 1/4-20 2. Place saw on cabinet so that holes in bottom saw line up with holes in top of cabinet.
- Page 25 Attach Elevation Handwheel 1. From loose parts bag, find one (1) screw 10-32 x 1/2 and one (1) external Iockwasher. Install handwheel to front of base as illustrated. ELEVATION HANDWHEEL MOUNTING MOTOR 1. Remove blade guard. Locate arbor wrenches and remove the blade.
- Page 26 ALIGNMENT PROCEDURE IMPORTANT: In order to obtain maximum cutting accuracy and safety, the following six steps must be carefully followed. Become thoroughly familiar with these steps so that you can always maintain your saw in proper alignment. The accuracy of each adjustment is always dependent upon the accuracy of the preceeding adjustment.
- Page 27 6. Lay the arbor wrench on the work tableunderthe motor shaft. Carefully lower the arm with the elevation handle until the motor shaft is just touching the arbor wrench. The wrench should slide back and forth with only slight contact with motor shaft.
- Page 28 Adjusting front table lock handles WARNING: AVOID SUDDEN SLIPPAGE, BREAKAGE, OR THROWING OF PARTS, FRONT TABLE BOARD LOCK HANDLE MUST LOCK TABLE BOARDS AND RIP FENCE SECURELY PLACE. 1. To adjust the table board clamps check pulling up on rip fence. There should be enough pressure to keep the rip fence from pulling up.
- Page 29 (c) Carefully retighten uppertwo (2) 1/4-20 socket set screws alternating from left side to right side so as not to force arm out of adjustment. FOUR SOCKET (d) Recheck blade travel. Adjust arm position as HEAD SCREWS needed by readjusting upper screws only.
- Page 30 STEP FIVE Squaring Blade to Rip Fence NOTE: If alignment procedure steps three and four were not performed, this adjustment step cannot accomplished. This adjustment helps avoid binding (kickbacks) or splintering of wood surface, or burn- ing of the kerf. 1.
- Page 31 Unlock the bevel lock handle and loosen the two cap screws located thru the rear of the motor support (see illustration). A 1/8" hex "L" wrench is needed to loosen these screws. Lift or lower the rear of the motor support until _YOKE...
- Page 32 location and function of the electronic indicator system BATTERY STORAGE COMPARTMENT (ON SIDE) FUNCTION INDICATORS ON/OFF BEVEL ANGLE FUNCTION MITER ANGLE FUNCTION RIP POSITION FUNCTION BLADE ELEVATION ELECTRONIC MEASUREMENT FUNCTION REFERENCE SET KEY DIGITAL READOUT DISPLAY LOCK REMOVE YELLOW Digital Readout Display liquid...
- Page 33 1. Installing the Battery Install the battery into the compartment as shown. The bottom rear tab of the battery should be held inside the compartment by the bottom wall of the casing. BATTERY The indicator display should appear within second or two after the battery...
- Page 34 Loosen the miter angle encoder mounting bracket by backing the mounting screws off until the encoder will rotate slightly on the column tube. e. Rotate the encoder on the tube by tapping the LINE UP encoder lightly until the display reads "45.0". Do not force or hit the encoder to make this WITH...
- Page 35 Pressthe key. Press tose, thezero f. If the adjustment will not align the display readout to the bevel index positions, refer to reference location blade elevation the trouble shooting guide in this manual readout. This display should read: [EL_ .00 ! g.
- Page 36 location and function of controls WARNING: FOR YOUR OWN SAFETY ALWAYS WARNING: THE SAWBLADE, DADO, OR CUTTING LOCK THE SWITCH "OFF" WHEN SAW IS NOT IN TOOL MUST BE REMOVED FROM THE SAW USE. REMOVE KEY AND KEEP IT IN A SAFE ARBOR BEFORE USING THE ACCESSORY SHAFT, PLACE .
- Page 37 Handle can be folded in when not in use. 2. Angle of Cut (Miter) Proper Indexing Method - Experienced operators of woodworking equipment such as this Craftsman Radial Saw, acquire the habit of indexing in one direction only, whenever a new setting...
- Page 38 5. Blade Angle (Bevel) a. A single bevel lock handle is used in angular positioning and indexing of the motor, provide the desired saw blade (bevel) angle. b. The bevel lock handle controls the angular position of the motor with respect to horizontal. The bevel lock handle automatically indexes the motor at 0 °, 45 °...
- Page 39 8. Blade Guard and Anti-Kickback/Spreader Assembly - Positioning for Ripping. WARNING: N EVERPOSITIONTHE GUARDOR GUARD CLAMP SCREW ANTI-KICKBACK/SPREADER ASSEMBLY WITH THESAW RUNNING. NEVER POSITION THEANTI- KICKBACK/SPREADER ASSEMBLY BY GRASPING PAWLS OR SPREADER. MAINTAIN SPREADER ALIGNMENT, USE THE TAB LOCATED ON THE ANTI-KICKBACK BAR.
- Page 40 basic saw operation WARNING: TO AVOID MISTAKES THAT COULD CAUSE SERIOUS PERMANENT INJURY, OBSERVE ALL THE FOLLOWING INSTRUCTIONS IN ADDI- TION TO THOSE ON PAGES 2-6. Basic saw operations are summarized in six cate- gories, explained and illustrated in the following paragraphs.
- Page 41 2. Make sure the arbor nut is snug. 3. Clamp the guard in a horizontal position. 4. Lock the swivel lock handle. Make sure it is firmly locked. (See page 37.) 5. Hold work firmly against table fence. avoid tipping or throwing of workpieces thicker...
- Page 42 rectangular frame. The radial arm is set to a desired angle of cut, swivel and bevel settings at 0 ° and locked. The workpiece being cut is positioned held firmly against the fence and the carriage pulled forward along the radial arm just far enough complete the cut.
- Page 43 board against the fence must be straight and will not catch on kerfs in the fence- for workpieces thicker than the fence is high, install a higher fence (at least the thickness of the workpiece). N EVER RIP "FR EEHAN D"...
- Page 44 OPERATION NO. 5 - OUT-RIPPING AND IN-RIPPING 1. Ripping is the process of sawing the workpiece along its length by feeding it into the sawblade when using the fence as a guide and as a positioning device to obtain the desired width of cut.
- Page 45 OPERATION NO. 6- BEVEL RIPPING Bevel ripping is either in-ripping or out-ripping described above, except the saw blade is tilted out of perpendicular to the saw table surface. The radial arm is indexed at 0 ° and locked, the bevel is set to the desired bevel...
- Page 46 AUXILIARY FENCE FORMOLDING To use molding head with the arm in the 0 ° AUXILIARY FENCE SPACER TABLE crosscut position an auxiliary fence must be used. WARNING: IF THE AUXILIARY FENCE IS NOT REAR TABLE USED WHEN THE SAWARM ISIN THE0 °...
- Page 47 5. Adjustment is complete when both locking and indexing functions are working properly. Replace motor support cover. ADJUSTING SWIVEL LOCK HANDLE This handle provides a friction lock between upper face of the yoke and the bottom face of the carriage. It should eliminate any play or rotation...
- Page 48 ADJUSTING CARRIAGE BEARINGS The carriage should roll freely but with some resist- ance entire length of travel. test bearing looseness, perform the following steps. 1. Place yoke in either the in-rip or out-rip position. 2. Push the carriage back against the rear stop.
- Page 49 2. With a 3/16 inch hex "L" wrench find the 1/4-20 hex socket cap screw through the hole in the rear arm cover. To tighten turn the wrench clockwise approximately 1/4 turn. 3. Lock the miter lock handle and try again to move °...
- Page 50 trouble-shooting HAVE YOU FOLLOWED ALL SIX STEPS ALIGNMENT PROCEDURE? IF YOU HAVE FOLLOWED THEM IN THEIR PROPER SEQUENCE, CANNOT EXPECT A CCURA TE CUTTING RESUL TS. In addition to the proper alignment of your saw, you THIS EDGE OF BOARD FENCE must also become...
- Page 51 FINISH CUT END FINISH CUT END 1. RADIAL SAW DOES NOT MAKE ACCURATE 0 ° SQUARE _ SQUARE or 45 ° MITER CROSSCUTS. a. Looseness between column tube and column support. Align as described in Alignment Procedure Section Step One. '_\'\\ b.
- Page 52 4. SAW KERF (CUT EDGE) OF STOCK ROUGH -TOOTH MARKS LEFT ON EDGE OF SAW FENCE KERF. ROUGH KERF J__- WIDE CU'[ NOTE: This condition is commonly called "HEEL". a, Crosscutting or Miter Culling. "Heeling" will tend to slide the workpiece along the guide fence, as the cut is being...
- Page 53 9. CLAMPING FORCE SUFFICIENT MITER ANGLES OTHER THAN 45 °. a, Miter Lock Handle requires Adjustment. Refer to Adjusting Miter Lock Handle in Adjust- ments to Compensate for Wear Section. 10. CLAMPING FORCE SUFFICIENT BEVEL ANGLES OTHER THAN 45 ° . a.
- Page 54 TROUBLE SHOOTING GUIDE - ELECTRONICS PROB'EM ] SUGGESTED CORRECTIVE ACTION PROBABLE CAUSE No display when 1. Battery incorrectly - Adjust battery position in compartment. installed. is pressed. '2. Battery contacts dirty - Clean battery contacts. or corroded. 3. Battery dead. - Replace battery.
- Page 55 MOTOR TROUBLE-SHOOTING CHART NOTE: Motors used on wood-working tools particularly susceptible to the accumulation sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Motor will not run. !.
- Page 56 Swivel to OR LUBRICATING YOUR SAW. in-rip or out-rip for easy access to the swivel index When you receive your new Craftsman radial saw, it pin. Bevel saw to 45 ° and bevel index pin can be requires no lubrication.
- Page 57 A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and column support. With elevation crank raise arm to upper limit. Completely collapse bellows pulling down on top flange as illustrated for access to column...
- Page 58 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113,198410 and 113.198610 (SEE FIG, ©_ ..(SEE FIG. (SEE FIG, (SEE FIGS. 3 & 4) FIG. (SEE FIG. 2) 4a._,, FIGURE...
- Page 59 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number FIGURE Part Part Description Description ST D601103 *Screw, Pan Rec. Guard Assembly (see Fig. 8) 815856-1 Type T 10-32 x 3/8...
- Page 60 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 " > FIGURE...
- Page 61 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number FIGURE 2 - BASE COLUMN ASSEMBLY Part Part Description Description STD551210 815857-1 Screw, Hex Washer *Lockwasher, External 815707...
- Page 62 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 FIGURE...
- Page 63 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number FIGURE 3 - YOKE AND MOTOR ASSEMBLY Part Part Description Description 8O8380-2 815803 Screw, Pan Hd., Cap, Motor Support Plastite No.
- Page 64 PARTS LIST CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 FIGURE...
- Page 65 PARTS LIST CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number FIGURE 4 - YOKE ASSEMBLY Part Part Description Description STD541231 *Nut, Hex Jam 5/16-18 810214-3 Screw, Low Hd. STD551131...
- Page 66 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number 14 15 16 FIGURE 5 - ARM ASSEMBLY Part Part !Key Description Description STD601 815688 *Screw, Pan Rec. Hd.
- Page 67 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number FIGURE 6 - TABLE ASSEMBLY Part Description 815757 Table, Rear 815755 Table Spacer 815758 Fence, 815756 Table,...
- Page 68 PARTS LIST CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113,198410 and 113.198610 Always order by Part Number - Not by Key Number FIGURE 7 - FOOT ASSEMBLIES - MODEL 113.198610 Part Description STD601103 *Screw, Pan Rec. Hd. Type T 10-32 x 3/8...
- Page 69 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number FIGURE 8 - GUARD ASSEMBLY Part Part Description Description Guard 816264-1 STD581050 *Ring, Retaining 120399 *Nut, Square 5/16-18...
- Page 70 PARTS LIST CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610...
- Page 71 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number • _° <_ .._1 ('kl ",r-- (D *--, -r': _ _ __- "." 13._ _._ _ o_ I.I.
- Page 72 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 FIGURE...
- Page 73 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113,198610 Always order by Part Number - Not by Key Number FIGURE 10 - CABINET ASSEMBLY FOR MODEL 113.198410 Part Part Description Description 805589-5 Screw, Truss Hd. 1/4-20 x 1/2...
- Page 74 PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL MODEL NOS. 113.198410 and 113.198610 Always order by Part Number - Not by Key Number FIGURE 11 - DRAWER ASSEMBLIES 3", 6", 10" Part Description 1815912 Drawer Assembly, 3" 815917 Drawer Assembly, 6"...
- Page 75 NOTES...
- Page 76 -_ F owners l O-INCH DELUXEELECTRONIC manual RADIAL SAW Now that you have purchased your flO-inch electronic radial SERVICE saw, should a need ever exist for repair parts or service, simply contact any Scars Scrvice Center and most Scars, Roebuck and Co.