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COMPANION 580.327112 Owner's Manual

5000 watt a-c generator
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SE/AR_ Owner's Manual
C OMPANION I
5000 Watt
A-C Generator
Model No.
580.327112
CAUTION:
Before using this
product,
read this manual and
follow all Safety Rules and
Operating
Instructions.
HOURS:
Mon.- Fri. 8 a.m. to 5 p.m. (CST)
SEARS,
ROEBUCK
and CO.,
Hoffman
Estates,
IL 60179
U.S.A.
Part No. B3051 .Draft 0 (7/23/98)

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  • Page 1 SE/AR_ Owner's Manual C OMPANION I 5000 Watt A-C Generator Model No. 580.327112 CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CST) SEARS, ROEBUCK and CO., Hoffman Estates,...
  • Page 2 WARRANTY ....... TROUBLESHOOTING ....... WIRING DIAGRAM ......SAFETY RULES ......ASSEMBLY ........ REPLACEMENT PARTS ....16-22 OPERATION ......t.y_3 _ EMISSIONS WARRANTY ....24-25 PRODUCT SPECIFICATIONS ..{'__i' " ,.10 HOW TO ORDER PARTS .... BACK PAGE "_.": .":.":', ._., ._. ,'T_:',. :_i 'Jl'O.:li MAINTENANCE STORAGE -..;...
  • Page 3 • Gasoline is highly FLAMMABLE and itsvapors are EXPLOSIVE. Do not permit smoking,open flames, sparks or heat in the vicinity while handling gasoline. Avoid spillinggasoline on a hot engine. Comply with all laws regulatingstorage and handlingof gasoline. • Never add fuel while unit is running. •...

  • Page 4: Carton Contents

    Your A(3 generator requiressome assembly and is ready Carefully open the top flaps of the shippingcarton. for use after it has been properly serviced with the rec- • Cut down comers at one end of carton from top to ommended oil and fuel. bottom and lay that side of carton down fiat.

  • Page 5: Know Your Generator

    KNOW YOUR GENERATOR Read the owner's manual and safety rules before operating your generator. Compare the illustrations with your Generator to familiarize yourself with the locationsof vadous controls and adjustments. Fuel Tank Muffler Air Cleaner Oil Fill Cap 120/240-Volt AC, 20 AMP Locking Receptacle Oil Drain Plug 120-Volt AC, 20 AMP...

  • Page 6: Grounding The Generator

    HOW TO USE YOUR GENERATOR • Place generator on a level surface. • Clean area around oil fill and remove oil fillcap If you have any problemsoperating your Generator, • Wipe cap dean. please call the Generator helpline at 1-800-222o3136. •...

  • Page 7: Stopping The Engine

    STOPPING THE ENGINE • Move the choke lever to the "Choke" position. • Unplug all electrical loads from generator panel recep- tacles. Never start or stop engine with electrical devices plugged in and turned on. • Let engine run at no-load for several minutesto stabilize the internal temperatures of engine and generator.

  • Page 8: Don't Overload The Generator

    DON'T OVERLOAD THE GENERATOR Some electric motors, such as inductiontypes, require about two and a half times more watts of Overloading a generator in excess of its rated wattage power for startingthan for running. This surge of capacity can result in damage to the generator and to power lasts only a few seconds when starting such connected electrical devices.

  • Page 9: Maintenance Schedule

    Maintenance Schedule Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. Every 5 Hours 25 Hours or 50 Hours or 100 Hours or Maintenance Operation or Ually Every Season Every Season Every Season Check oil level...

  • Page 10: Engine Maintenance

    Toclean.the Generator- " SERVICE AIR ..CLEANER"' _ ..• Use a damp clotht0 Wipeexterior surfaces Clean. Your engine will not run properly and may be damaged if • A soft, bristle brush may be used to loosen caked on you run it using a dirtyair cleaner.

  • Page 11: Long Term Storage

    KEEP ENGINE AND PARTSCLEAN With a brush or cloth, remove debris from debris guard or rotatingscreen daily or more often if needed to prevent engine damage caused by overheating. Do not clean with a forceful spray of water because water could contami- nate the fuel system.
  • Page 12 CORRECTION PROBLEM CAUSE 1. Resetcircuit b reaker. Engine isrunning, butno 1.Oneof thecircuit b reakers isopen. ACoutput isavailable. 2.Fault in generator. 2. Contact S earsServiceFacility. 3.Poor connection o r defective 3. Checkandrepair. cordseL 4.connecteddevice isbad. 4. Connectanotherdevice that is in good condition. 1.Shortcircuit i na connected load.
  • Page 13 CRAFTSMAN 5000 Watt AC Generator 580.327112 Wiring Diagram n,'o _glll II II _________J ÷ ,_ r U L_-_ <{...
  • Page 14 CRAFTSMAN 5000 Watt AC Generator 580,327112 Main Unit -- Exploded View 44 _ • X " (STOP SVITCH TERMINAL) tO,, TO • A •...
  • Page 15 CRAFTSMAN 5000 Watt AC Generator 580.327112 Main Unit- Parts List ITEM PART NO. DESCRIPTION ITEM PAFITNO. QTY. DESCRIPTION 91011 ENGINE, Briggs & 22145 WASHER, M8 Flat Stratton 10 Hp 68867 OUTLET, 120/240 Volt - 91020B ASSEMBLY, Cradle Twistlock 143-53621 WIRE, Ground...
  • Page 16 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 I 1058 OWNER'S MANUAL J[ 1019 LABEL I 9r REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. REF. PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION...
  • Page 17 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggsand Stratton 4 Cycle Engine19G412-1129-E1 _:_186 f If'_\\ REF. PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION *391086 Seal-Oil 391673 Piston Assy. Note *271701 Gasket-Crankcase (Standard) 390773 Rod-Conn. (.015" Thick) 391674 Piston Assy. (.020" Undersize)
  • Page 18 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. REF. PART REEF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION 51 e,,272708 Gasket-Intake 497198 Nozzle-Carb. ,272707 Gasket-Intake (High Altitude) 94778 Stud-Carb.
  • Page 19 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 REF. PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION 298799 Ratchet-Rewind 393576 Housing-Rewind 260414 Spring-Ratchet Starter Starter 230543 Adopter-Ratchet Spr_j 394506 Washer-Retainer 295871 Pulley-Starter 490179 Swing-Rewind Starter...
  • Page 20 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggsand Stratton4 Cycle Engine 19G412-1129-E1 ° 17sAi 209A • _271 269_'__ PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION Shorter Wire is 495659 Kit-Washer Note 493280 Swing-Speed Adj. If Longer Casing is Needed, Cut to Required, Specify Required Length.
  • Page 21 CRAFTSMAN 5000 Watt AC Generator 580,327112 Briggs and Stratton 4 CycleEngine19G412-1129-E1 _305 PART PART PART DESCRIPTION DESCRIPT_N DESCRIPTION 94786 Screw-Hex 221760 Guide-Air 298260 Flywheel 19203 Puller-Rywheel 491596 Housing-Blower Note 94625 Screw-Hex Head 222698 Key-Flywheel 396691 Switch-Rotary Stop 491592 Housing- 222475...
  • Page 22 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 529A_ 258 _1_ PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION 94706 Screw--Sem 529A 281368 Grommet Note 81 " 222263 Lock-Muffler Screw 94042 Screw-Muffler 496247 Base-Air *272706...
  • Page 23 CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggsand Stratton 4 Cycle Engine19G412-1129-E1 REF. PART REF. PART REF. PART DESCRIPTION DESCRIPTION DESCRIPTION 280203 Seal-O-Ring 496257 Pump-Fuel 492990 Bracket-Fuel Tank 393815 Line-Fuel 94095 Screw-Hex. Head 93053 Clamp-Hose _271736 Gasket (11" Long, Cut to Suit)

  • Page 24: Gasket Set

    CRAFTSMAN 5000 Watt AC Generator 580.327112 Briggs and Stratton 4 Cycle Engine 19G412-1129-E1 6 634 14_7 142_ cD 618 121 CARBURETOR O138 O137 358 GASKET 977 CARBURETOR GASKET SET PART PART PART DESCRIPTION DESCR IPTION DESCRIPTION ,391086 Seal-Oil Note 497198 Nozzle-Carb.

  • Page 26: California Emission Control Warranty Statement

    For California residents only when seeking service in California. California Emission Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board ("CARB") and Sears Roebuck and Co., USA, are pleased to explain the Emission Control System Warranty on your 1995 and later lawn and garden equipment engine. In California new utility and lawn and garden equipment engines must be designed, built and equipped to meet the State's stringent anti-smog standards.

  • Page 27: What Is Not Covered

    What is Covered Repair or Replacement of Parts • Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears servicing center. • If you have any questions regarding your warranty rights and responsibilities, your should contact your nearest autho- rized service center or call Sears at 1-800-473-7247.
  • Page 28 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOM E_" (1-800-469-4663) Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou les pi_ces For the repair or replacement parts you need: Call 7 am - 7 pm, 7 days a week 1-800-366-PART...

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