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Craftsman 917.275221 Owner's Manual

25.0 hp electric start 48" mower automatic garden tractor
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Owner's Manual
ICRAFTSMAN°J
25.0 HP
ELECTRIC
START
48" MOWER
AUTOMATIC
GARDEN TRACTOR
Model No.
917.275221
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.275221

  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before operating this equipment. Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman...

  • Page 2: Table Of Contents

    Parts Ordering ..... Back Cover LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment Ls maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION II. SLOPE OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-of- instructions in the manual and on the control and tipover accidents, which can...
  • Page 4 Ill. CHILDREN • Never run a machine inside a closed Tragic accidents can occur if the operator area. is not alert to the presence of children. • Keep nuts and bolts, especially blade Children are often attracted to the attachment bolts, tight and keep machine and the mowing activity.
  • Page 5 • Use slow speed. Choose a low gear so Mi, CAUTION: Tow only the attachments that you will not have to stop or shift that are recommended by and comply while on the slope. with specifications of the manufacturer of •...

  • Page 6: Safety Rules

    We have competent, well-trained techni- _RODUCT SPECIFICATIONS cians and the proper tools to service or GASOLINE 3,5 GALLONS repair this tractor. Please read and retain this manual. The CAPACITY UNLEADED instructions will enable you to assemble AND TYPE: REGULAR and maintain your tractor properly. OILTYPE SAE 10W30 Always observe the "SAFETY RULES".
  • Page 7 Steering Wheel J• Steering Sleeve Steering Wheel Insert Steering Sleeve Extension Seat (1) Washer 17132 x 1-3/16x 12 Gauge _1(1) Knob Mower _.2)Flanged (5) Retainer Springs .,ns (double loop) (1)Front Plate Assembly (2) Retainer Spdngs (single loop) Gauge Wheels C4)Adjusting Bar _' J (4) Retainer (4) Shoulder Bolt...
  • Page 8 Video Cassette Keys Slope Sheet (2) Keys (1) Oil Drain Tube...
  • Page 9 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 10 HOWTO SET UPYOURTRACTOR 5. Pivot seat and pan forward and assemble adjustment knob and fiat CHECK BATTERY washer loosely. Do not tighten. 1. Lift hood to raised position, 6. Lower seat into operating position and NOTE: If this battery is put into service sit in seat.
  • Page 11 ASSEMBLE GAUGEWHEELSTO TO ROLLTRACTOR OFF SKID (See MOWER DECK Operation section for location and function of controls) The gauge wheels are designed to keep the mower deck in proper position when 1. Press lilt lever plunger and raise operating mower. Be sure they are attachment lilt lever to its highest properly adjusted to ensure optimum position.

  • Page 12: Product Specifications

    7. Place the suspension arms on 13.Raise deck to highest position. outward pointing deck pins. Retain 14.Adjust gauge wheels before operating with double loop retainer spring with mower as shown in the Operation section of this manual. loops up as shown. 8.
  • Page 13 ,/'CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/'No remaining loose parts in carton. ,/'Battery is properly prepared and charged.
  • Page 14 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning, BATTERY CAUTION REVERSE FORWARD FAST SLOW WARNING EHO,HEOH EHG,NEOF_ O,LPRESSORE L,G.TSO. O%_MP 1 FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED ®3I...

  • Page 15: Operation

    KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Hourmeter Ignition Light Switch Switch Choke Attachment Control...
  • Page 16 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 17 TO OPERATE MOWER The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea- Your tractor is equipped with an operator sured from the ground to the blade tip presence sensing switch. Any attempt by with the engine not running. the operator to leave the seat with the These heights are approximate and may engine running and the attachment clutch...
  • Page 18 TO TRANSPORT • For cold weather operation you should change oil for easier starting (See "OIL When pushing or towing your tractor, be VISCOSITY CHART" in the Mainte- sure to disengage transmission by nance section of this manual). placing freewheel control in freewheeling •...
  • Page 19 AUTOMATIC TRANSMISSION WARM UP NOTE: Before staring, read the warm and cold starting procadur_s below. Before driving the unit in cold weather, 6. Insert key into ignition and turn key the transmission should be warmed up as clockwise to "START" position and follows: release key as soon as engine starts.
  • Page 20 5. Move motion control lever to neutral • When mowing large areas, start by (N) position. Shut- off engine and set turning to the right so that clippings will parking brake. discharge away from shrubs, fences, 6. Engage transmission by placing driveways, etc.

  • Page 21: Maintenance

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Plesence Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Traz=sexle Cooling Adjust Blade Belt(s) Tension Adjust Motion Ddve Belt(s) Tension...
  • Page 22 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star Always observe safety rules when on mandrel assembly. performing any maintenance. 4. Reassemble hex bolt, lock washer BRAKE OPERATION and fiat washer in exact order as shown.
  • Page 23 • Keep battery and terminals clean. ENGINE • Keep battery bolts tight. LUBRICATION • Keep small vent holes open. Only use high quality detergent oil rated • Recharge at 6-10 amperes for 1 hour. with API service classification SF-SJ. NOTE: The original equipment battery on Select the oil's SAE viscosity grade your tractor is maintenance free.
  • Page 24 Oil Drain Valve 9. Reassemble air cleaner, cartridge plate, and nut. 10. Reinstall air cleaner cover and secure by tightening knob. Cartridge Foam Draiia_be_Closed Pre-Cleaner Cartridge CLEAN AIR SCREEN Locked Position Rubber Air screen must be kept free of dirt and Seal chaff to prevent engine damage from overheating.
  • Page 25 ,_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress brake pedal fully and set parking brake. 2. Place attachment clutch in "DISENGAGED" position. 3. Turn ignition key =OFF" and remove key. 4. Make sure the blades and all moving parts have completely stopped. 5.
  • Page 26 BOTH FRONT LINKS MUST BE NOTE: Each full turn of adjustment nut EQUAL IN LENGTH will change mower height about 3/16". • Recheck measurements after adjust- ing. BottomEdgeof BottomEdgeof Mowerto Ground Mowerto Ground Nut "G" GROUND' - FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side.
  • Page 27 R.H. Mandrel _ t_ ! Belt Tension Rod Electric (Disengaged Clutch Position) _,;? Pulley Idler Pulleys Spdng R.H. Mandrel R.H. Suspension Arm PrimaryIdlerArm _:i_ TO REPLACE MOWER BLADE DRIVE 7. Check secondary idler arm and idler BELT pulley to see that they rotate freely. 8.
  • Page 28 TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds, Retainer Eventually, the internal brake will wear Spring which may cause the mower blades to Odve not engage, or, to not stop as required.
  • Page 29 TO ADJUST STEERING WHEEL ALIGN- 3. Repair tire and reassemble. 4. Replace washers and snap retaining MENT ring securely in axle groove. If steering wheel crossbars are not 5. Replace axle cover. horizontal (left to right) when wheels are positioned straight forward, remove REAR WHEEL - steering wheel end reassemble per 1.
  • Page 30 INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractorto run poorly,stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE _anel _' Bolt ! Replace with 30 amp automotive-type plug-in fuse.
  • Page 31 ENGINE 2. Remove air cleaner cover, filter and cartddge plate to expose carburetor Maintenance, repair, or replacement of choke (See "AIR FILTER" in the the emission control devices and sys- Maintenance section of this manual). tems, which are being done at the 3.
  • Page 32 ACCELERATION TEST - NOTE: The high idle is set at the factory 5. Move throttle control lever from slow to and cannot be adjusted. fast position. If engine hesitates or 2. Idle seeed settina - With throttle dies, turn idle fuel adjusting needle control lever in slow position, engine out (counterclockwise) 1/8 turn.
  • Page 33 experiance indicates that alcohol Immediately prepare your tractor for blended fuels (called gasohol or using storage at the end of the season or if the ethanol or methanol) can attract moisture tractor will not be used for 30 days or which leads to separation and formation more, of acids during storage.

  • Page 34: Service And Adjustments

    TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM 1. Out of fuel. 1. Fill fuel tank. Nill not start 2. See "TO START ENGINE" 2. Engine not =CHOKED" in Operation section. properly. 3. Wait several minutes before 3. Engine flooded, attempting to start. 4.
  • Page 35 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Lossofpower 1, Cuttingtoo muchgrass_oo 1. Set in "Higher Cut" position/ fast. reduce speed. 2. Throttle in "CHOKE" 2. Adjust throttle control, position. 3. Clean underside of mower 3, Build-up of grass, leaves and trash under mower, housing, 4, Dirty air filter, 4.
  • Page 36 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION _lowerbladeswill 1, Obstruction in clutch 1. Remove obstruction, riot rotate mechanism, 2. Worn/damaged mower 2, Replace mower drive belt, drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel. 1.
  • Page 37 TRACTOR - MODEL NUMBER 917.275221 SCHEMATIC NON-REMOVABLE REMOVABLE CONNECTtONS WIRING tN5ULATED CLtP_ CONNECTIONS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED SERVICING OF UNIT, THEY ,5t_::Y_ LE) I_E _EPLACED PROPERLY SECURE YOUR WIRING,...
  • Page 38 TRACTOR - MODEL NUMBER 917.275221 ELECTRICAL...
  • Page 39 TRACTOR - MODEL NUMBER 917.27522t ELECTRICAL PART DESCRIPTION 144927 Batte_ 74760412 Bolt Hex Head 114-20 x 3/4 7603J Tray, Battery 145211 Bolt 1/4-20 x 7.5 Zinc 150109 Hold down Battery Dash Mount 145769 Nut Push Nylon 1/4" 153664 Switch Interlock Push-In 166184 Harness Socket Light W/4152J 4152J...
  • Page 40 TRACTOR - MODEL N UMBER 9 17.275221 CHASSIS AND ENCLOSURES 17--._, I...
  • Page 41 TRACTOR- MODEL NUMBER 917.27522t CHASSIS AND ENCLOSURES PART PART DESCRIPTION DESCRIPTION 175465 Rail.Frame RH 136940 Bracket, Spnsn Front Rh 175282 Drawbar, Gt 176018 Bracket Asm., Susp Chas.Rh 73800700 Nut, Lock Hex 7116 Unc 17490608 Screw Thdrol. 3/8-16 x 1/2 153976)(428 Dash YTGT 2 Cyl 175476 Bracket, Chassis Front...
  • Page 42 TRACTOR - MODEL N UMBER 9 17.275221 GROUND DRIVE 117_ _129 • 107 _106 _108...
  • Page 43 TRACTOR - MODEL NUMBER 917.275221 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION O-Ring Asm Hydro Gear ..Transaxle Hydro Gear 142918 311_500 (See Breakdown) 154739 Line Fuel Hydro 15" VGT 9396E Key 1/4 x 1/4 x 2 142917 Cap Asm Vent Hydro Gear 70109 STD561210 Pin, Cotter 156240...
  • Page 44 TRACTOR-- MODEL NUMBER 917.275221 STEERING 27 _...
  • Page 45 TRACTOR - MODEL NUMBER 917.275221 STEERING PART DESCRIPTION 159944X428 Wheel, Steedng 137094 Axle Asm., Front 6855M Fitting, Grease 161849 Spindle Asm, LH 161848 Spindle Asm., RH 6266H Beadng, Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip#T5304-75 121232X Cap, Spindle...
  • Page 46 TRACTOR - MODEL NUMBER 917.275221 ENGINE L SPARK ARRESTER KIT J PART PART DESCRIPTION DESCRIPTION 145006 CJip ..Engine(See Breakdown) Kohler Model No. CV26-69540 10010500 Washer Split 149723 Muffler 123487X Clamp Hose 17490636 Screw TT 3/8-16 x 2-114 UNC 121361X Pulley V-Idler 177748 174_064...
  • Page 47 TRACTOR-- MODEL N UMBER 9 17.275221 SEAT A SSEMBLY PART PART DESCRIPTION DESCRIPTION 140124 Seat 72050412 Bolt, Cardage 1/4-20 X 1-1/2 140551 Bracket, Pivot Seat 121249X Spacer, Split 146675 Strap, Fender 123740)( Spring, Cprsn 127018X Bolt, Shoulder 5116-18 x .62 123976X Nut.
  • Page 48 177542 Deca_Replecement 175291 Oecal VoBeltScbem 149516 Decal Battery DNGR/PSN 177415 Decal Hood Side Pnl ENGAsm 171702 Decal Hood RH Craftsman 177665 Decal Dash Panel 171703 Decal Hood LH Craftsman 164065 Decal Insert Stpg 140837 Decal Brake Parking Saddle 138047 Decal Batter/...
  • Page 49 TRACTOR - MODEL NUMBER 917.275221 LIFT ASSEMBLY 35 73 32 31 12--_ KEY PART PART OESCRtPTtON DESCRiPTiON Rod Asm., Lever $33_51037 Washer 13/32x5/8x16Ga. 121006X 177535 Shaft Asm., Lilt Vgt 137150 Spring, Compression Inf Hgt 159189 Lever Asm., Lift Rh STD560907 Pin, Cotter 3/32 x 1/2 12000022 E*Ring Truarc#5133_7...
  • Page 50 TRACTOR - MODEL N UMBER 9 17.275221 MOWER DECK 1_,0...
  • Page 51 TRACTOR-- MODEL NUMBER 917.275221 MOWERDECK PART PART DESCRIPTION DESCRIPTION 174348 Deck Weldment Mower 48 175820 Pulley Idler Flat 138017 Bracket Asm., Sway Bar 155986X505 Bar Pnt Adj. 4939M Retainer Spdng 156941 Pin Head Rivet 130832 Arm, Suspension, Rear(Sway 133943 Washer Hardenad Bar) 174370 Spring Primary Ddve...
  • Page 52 TRACTOR - MODEL N UMBER 9 17.275221 TRANSAXLE-MODEL NUMBER 311-3500...
  • Page 53 TRACTOR - MODEL NUMBER 917.275221 TRANSAXLE--MODELNUMBER 311-3500 PART pART DESCRIPTION OESCRIPllON 161122 Main Housing Assembly 169535 Ball Brg 6205-1 178317 R.H. Housing Assembly 161157 Seal l"ld X 2.0472" X B.375" 169522 Center Section Assembly 161153 Shaft, Axle 161125 Spacer 142884 Washer 142932 Seal-Lip...
  • Page 54 TRACTOR-- MODEL N UMBER 9 17.275221 KOHLER ENGINE-MODEL NUMBER CV26, TYPE NUMBER 69540 CRANKCASE I--_E) ll--...
  • Page 55 TRACTOR - MODEL N UMBER 9 17.275221 KOHLER ENGINE-MODEL NUMBER CV26, TYPE NUMBER 69540 CRANKCASE HEADNALVE/BREATHER PART PART DESCRIPTION DESCRIPTION 24-033-03-S Kit, breather cover w/gasket 24-032-01-S Seal, oil front (Includes 2,3) Crankcase 24-041-23-S Gasket, breather (USE: Miniblock 24 782 23) 24-096-59-S Cover, breather...
  • Page 56 TRACTOR - MODEL NUMBER 917.275221 KOHLER ENGINE-MODEL NUMBER CV26, TYPE NUMBER 69540 BLOWER HOUSING BAFFLES IGNITION / ELECTRICAL AiR INTAKE...
  • Page 57 TRACTOR - MODEL NUMBER 917.275221 KOHLER ENGINE-MODELNUMBER CV26, TYPE NUMBER 69540 BLOWER HOUSING & BAFFLES IGNITIONIBHARGING pART PART DESCRIPTION DESCRIPTION 24-027-32-S Housing, blower (Includes 54-755-15-S Kit, grass screen _lncludes 2_,and 24 113 2-4) 24-100o01-S Nut, plastic (3 M-403025-S Screw, hex. cap M4x0,7x25 24-1g0-02-S Nut plastic (2) 25-13g-16-S...
  • Page 58 TRACTOR -- MODEL NUMBER 917.275221 KOHLER ENGINE-MODELNUMBER CV26, TYPE NUMBER69540 STARTING SYSTEM ENGINE CONTROLS t8___ "-14 O--16 13 ( 13_'_D 6_10 OIL PAN LUBRICATION...
  • Page 59 TRACTOR - MODEL NUMBER 917.275221 KOHLER ENGINE-MODELNUMBERCV26, TYPE NUMBER 69540 OIL PANILUBRICATION STARTING SYSTEM PART PART DESCRIPTION DESCRIPTION M-64flg25-S Screw, hex. flange M-841080-S Nut, hex. flange MSx1,25 M6x1.Ox25 M-S3gOSO-S Screw. hex. flange M-631g05-S Washer, plain 6 mm (2) MSxl.25xS0 24-755-59-S Kit, oll pan w/gasket 12-098-g3-s Starter assemb y...
  • Page 60 TRACTOR - MODEL NUMBER 917.275221 KOHLERENGINE-MODEL NUMBER CV26, TYPE NUMBER 69540 CRANKSHAFT EXHAUST FUELSYSTEM...
  • Page 61 TRACTOR - MODEL N UMBER 9 17.275221 KOHLER ENGINE-MODEL NUMBER CV26, TYPE NUMBER 69540 FUEL SYSTEM CRANKSHAFT PART PART DESCRIPTION DESCRIPTION 24-853-81-S Kit, carburetor w/gaskets 24-014-72-S Crankshaft (Includes (Includes 2-4) 24-041-15-S Gasket, carburetor 52-139-09-S Plug, 24-053-27 Carburetor assembly (For EXHAUST information only not available...
  • Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme Operate your Tractor up and down the face of slopes (not caution when changing direction on slopes.
  • Page 64 For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME Anytime, day or night (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the locationof your nearest Sears Parts &...