Regency P36D-NG1 Owners & Installation Manual

Zero clearance direct vent gas fireplace

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Owners & installation manual (72 pages)

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Page 1 Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 918-522c FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 04/08/13...
Page 2 To the New Owner: Congratulations! ® You are the owner of a state-of-the-art Gas Fireplace by REGENCY FIREPLACE PROD- UCTS The P36D-1 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood ﬁ replace at the ﬂ ick of a switch. The model P36D-1 has been approved by Warnock Hersey for both safety and efﬁ...
Page 3 National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada. This FPI Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
Page 4: Table Of Contents
TABLE OF CONTENTS SAFETY LABEL Vertical Termination .............26 Horizontal Venting with Two (2) 90 Elbows ....28 Horizontal Venting with Three (3) 90 Elbows .....28 Copy of Safety Decal for P36D-1 ........6 Vertical Venting with Two (2) 90 Elbows .....29 Vertical Venting with Three (3) 90 Elbows ....29 REQUIREMENTS Vertical Termination...
Page 5 TABLE OF CONTENTS OPERATING INSTRUCTIONS Operating Instructions ..........49 Shutdown Procedure ..........49 First Fire ..............49 Lighting Procedure ............49 Aeration Adjustment ............49 Normal Operating Sounds Of Gas Appliances ....49 Copy of the Lighting Plate Instructions ......50 MAINTENANCE Maintenance Instructions..........50 General Vent Maintenance ..........51 Log Replacement ............51 Thermopile/ Thermocouple..............51...
Page 6: Safety Label
The safety label is located on the front inside base of the unit, visible when the bottom louver is open. NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
Page 7: Requirements
REQUIREMENTS MA Code - CO Detector (for the State of Massachusetts only) 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
Page 8: Installation
INSTALLATION UNIT DIMENSIONS 33"(838mm) 36" (914mm) 36"(914mm) 17-1/8"(435mm) ® Regency P36D-1 Zero Clearance Direct Vent Gas Fireplace...
Page 9: Before You Start
INSTALLATION BEFORE YOU START YOUNG CHILDREN SHOULD BE CARE- FULLY SUPERVISED WHEN THEY ARE Safe installation and operation of this appliance IN THE SAME AREA AS THE APPLI- requires common sense, however, we are required ANCE. TODDLERS, YOUNG CHILDREN by the Canadian Safety Standards and ANSI AND OTHERS MAY BE SUSCEPTIBLE Standards to make you aware of the following: TO ACCIDENTAL CONTACT BURNS.
Page 10: Important Message
INSTALLATION IMPORTANT MESSAGE to inspect this appliance annually. Make it a practice INSTALLATION to have all of your gas appliances checked SAVE THESE CHECKLIST annually. INSTRUCTIONS 13) Do not slam shut or strike the glass door. 1) Locate appliance 14) Under no circumstances should any solid fuels a) Room location (Refer to "Locating Your Gas The P36D-NG1 or P36D-LP1 Direct Vent Fireplace (wood, paper, cardboard, coal, etc.) be used in...
Page 11: Locating Your Gas Fireplace
INSTALLATION This includes: MANUFACTURED 1) Clocking the appliance to ensure the correct MOBILE HOME ﬁ ring rate (rate noted on label 30,000 Btu/h) after burning appliance for 15 minutes. ADDITIONAL 2) If required, adjusting the primary air to ensure REQUIREMENTS that the ﬂ...
Page 12: Clearances
INSTALLATION CLEARANCES The clearances listed below are Minimum distances unless otherwise stated: A major cause of chimney related ﬁ res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this ﬁ replace and vent system be installed only in accordance with these instructions. Clearance to Combustibles from: Back 0"...
Page 13: Regency Clearances
INSTALLATION ® REGENCY CLEARANCES Clearances for Flush Front & Full Screen Doors TRIPOLI ARCH DOOR CLEARANCES ® Regency P36D-1 Zero Clearance Direct Vent Gas Fireplace...
Page 14: Regency Combustible Mantel Clearances
INSTALLATION REGENCY ® COMBUSTIBLE MANTEL CLEARANCES Because of the extreme heat this ﬁ replace emits, the mantel clearances are critical. Combustible mantel clearances from top of unit are shown in Diagram 1. Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible board. Mantel Clearances with Flush Glass / Full Screen Doors Drywall...
Page 15 INSTALLATION REGENCY ® SERIES COMBUSTIBLE MANTEL CLEARANCES Because of the extreme heat this ﬁ replace emits, the mantel clearances are critical. Combustible mantel clearances from top of unit are shown in the diagram below. Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible board. These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Page 16: Regency ® Mantel Leg Clearances
INSTALLATION ® REGENCY MANTEL LEG CLEARANCES Combustible mantel leg clearances as per diagram: Maximum 1-1/2" projection at 2" minimum clearance. ® Regency P36D-1 Zero Clearance Direct Vent Gas Fireplace...
Page 17: Framing And Finishing
INSTALLATION FRAMING AND FINISHING NOTE: See next page for important Note: 40-1/2" (1029mm) is the minimum 1) Determine the total thickness of facing height for both ﬂ ex termination or material (e.g. drywall plus ceramic tiles) to Barcelona™ Series framing note. Simpson Dura-Vent venting.
Page 18: Tripoli Arch Door Framing Note
INSTALLATION TRIPOLI ARCH DOOR FRAMING NOTE When installing the optional Tripoli Arch Door, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used. See For complete framing dimensions - see instructions in this manual. diagram 2.
Page 19: Unit Assembly Prior To Installation
INSTALLATION UNIT ASSEMBLY Top Facing Support & "C" Screw Position: Side Nailing Strips For a facing material depth of 1-1/4" (32mm), PRIOR TO the top facing support must be reversed. INSTALLATION Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the ﬁ...
Page 20: Exterior Vent Termination Locations
INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS Canada Minimum Clearance Requirements Clearance above grade, veranda, porch, deck, or balcony 12"(30cm) 12"(30cm) Clearance to window or door that may be opened 12"(30cm) 9" (23cm) Clearance to permanently closed window Vertical clearance to ventilated sofﬁ t located above the terminal within a horizontal distance of 2 feet (61cm) 18"(46cm) 18"(46cm) from the center line of the terminal (check with the local code)
Page 21: Venting
Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in the "Exterior Vent Termination Locations" section. FPI Direct Vent (Flex) System Termination Kit (Part # 946-515) includes all the parts needed to install the P36 with a maximum run of 4 feet. 6-7/8" dia. ﬂ exible liner (4 ft. length) 4"...
Page 22: 4" X 6-5/8" Rigid Pipe Cross Reference Chart
INSTALLATION 4” X 6-5/8” RIGID PIPE CROSS REFERENCE CHART Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI. Description Selkirk American Metal Security ICC Excel Simpson Metal-Fab™ ® Direct Temp™ Secure- Vent®...
Page 23 Vinyl Siding Standoff for AstroCap Note: When using Metal-Fab Sure Seal Rigid Piping - please note that the Adaptor (4DDA) must be used in conjunction with FPI Rigid Pipe Adaptor (510-994). Offset Pipe Selection: Use this table to determine offset pipe lengths.
Page 24: Rigid Pipe Venting Systems
Pipe Adaptor is deemed acceptable and does not affect the Intertek WHI listing of components. The FPI AstroCap and FPI Riser Vent terminal are certiﬁ ed for installations using FPI venting systems as well as Simpson Dura-Vent ® Direct Vent , ®...
Page 25: Venting Arrangements Horizontal Termination
• Firestops are required at each ﬂ oor level and whenever passing through a wall. NOTE: If you are installing the P36D-1 into an FPI cabinet Mantel Kit, use the minimum horizontal vent height (centre-line of 40-1/2"). Remember to include the mantel base (3" in height) in your calculations and to maintain the 2" clearance from the top with rigid or ﬂ...
Page 26: Vertical Termination
INSTALLATION VENTING ARRANGEMENTS VERTICAL TERMINATION RIGID PIPE SYSTEM (Propane & Natural Gas) The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90 elbow, with rigid pipe vent systems for Propane and Natural Gas. •...
Page 27 INSTALLATION The P36D-1 is approved for a 40 ft. straight vertical, with rigid pipe vent systems for Propane and Natural Gas, as per the diagram 1. The shaded area in the diagram 1 shows all allowable combinations of straight vertical and offset to vertical terminations with rigid pipe vent systems for Propane and Natural Gas.
Page 28: Horizontal Venting With Two (2) 90 Elbows
INSTALLATION HORIZONTAL VENTING WITH TWO (2) 90 ELBOWS One 90 elbow = Two 45 elbows. Option H + H1 W i t h t h e s e o p t i o n s , 0' Min. 2' Max. maximum total pipe length 1' Min.
Page 29: Vertical Venting With Two (2) 90 Elbows
INSTALLATION VERTICAL VENTING WITH TWO (2) 90 ELBOWS One 90 elbow = Two 45 elbows. Option V + V1 With these options, max. total pipe length is 30 feet with min. 0' Min. 2' Max. 1' Min. of 7 feet total vertical and max. 1' Min.
Page 30: Vertical Termination With Co-Linear Flex System
Co-linear Flex Adapter Outer Pipe Inner Pipe Adapter 510-994 Rigid Pipe Adaptor Exhaust Flue FPI Cabinet and/or Flat Wall Mantles may be used in these applications ensuring that clearances to combustibles are maintained. Outer Pipe with Kit# 946-563...
Page 31: Venting Arrangement - Vertical Terminations
INSTALLATION VENTING ARRANGEMENT - VERTICAL TERMINATIONS CO-LINEAR FLEX SYSTEM INTO MASONRY FIREPLACES FOR BOTH RESIDENTIAL & MANUFACTURED HOMES Horizontal Distance (Feet) The shaded area in the diagrams show the allowable vertical terminations. ® Regency P36D-1 Zero Clearance Direct Vent Gas Fireplace...
Page 32: Unit Installation With Horizontal Termination
INSTALLATION UNIT INSTALLATION WITH b) Horizontal runs of vent must be supported every three feet. Wall straps HORIZONTAL TERMINATION are available for this purpose. Install the vent system according to the 5) Mark the wall for a 10" x 10" square hole. The center of the square hole should line up with manufacturer's instructions included with the centerline of the horizontal pipe.
Page 33: Unit Installation With Vertical Termination
INSTALLATION 4) Assemble the desired lengths of pipe and UNIT INSTALLATION WITH elbows. Ensure that all pipes and elbow VERTICAL TERMINATION connections are in the fully twist-locked position and sealed. 1) Maintain the 1-1/4" clearances 5) Cut a hole in the roof centered on the small (air spaces) to combustibles drilled hole placed in the roof in Step 2.
Page 34: Direct Vent System (Flex) Installation Procedures
INSTALLATION 4) Separate the 2 halves of the wall thimble and the vertical height must be increased. A poor securely fasten the one with the tabs to the draft, or down drafting can result from high outside wall making sure that the tabs are wind conditions near big trees or adjoining N o t e : m a k e...
Page 35: P36D-Ng1 System Data
Note: If you have an incorrect ﬂ ame pattern, Max. Input Rating 30,000 Btu/h tighten the screw (clockwise) with a 1/8" ﬂ at contact your FPI dealer for further screwdriver. Note: Screw should be snug, Min. Input Rating 15,000 Btu/h instructions.
Page 36: Conversion From Ng To Lp
INSTALLATION CONVERSION KIT# 514-969 FROM NG TO LP for P36D-1 / P36-4 / U32-4 / U37-1 using SIT 820 NOVA Gas Valve THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Pull off the pilot cap to expose the pilot For P36D-1 / P36-4 Only: Each Kit contains one LPG...
Page 37: Installation Of The Dc Sparker
INSTALLATION Reinstall new burner oriﬁ ce LPG 16) Verify that if the conversion is from Installation of the DC Sparker: stamped #52 and tighten. NG to LPG, the screw must be re- assembled with the red o-ring visible 21) Locate the Piezo Ignitor situated at the 10) Turn control knob to the “OFF”...
Page 38 INSTALLATION 25) Locate the ground lug. 28) Install the 1/2" bushing to the heat 32) Mount the heat shield to the DC Sparker. shield. Secure into place with the velcro, which is For P36D-1 / P36-4 Only: provided in the kit. 25a) By the receptical box, left of the unit.
Page 39: Optional Brick Panels
INSTALLATION OPTIONAL BRICK PANELS 4) Install the 2 brick retaining clips, one on each side. 1) Undo the bottom 2 door latches and open and remove glass door. Remove logs. Note: The logs must not be in the unit. 2) Insert the back brick panel ﬁ rst by carefully slipping it between the back wall of the ﬁ...
Page 40 INSTALLATION Read the instructions below carefully and refer to the Place the Log 02-75 on the rear log support pins with the diagrams. If logs are broken do not use the unit until ﬂ at side to the back. they are replaced. Broken logs can interfere with the pilot operation.
Page 41: Log Set Installation
INSTALLATION LOG SET INSTALLATION Position Log 02-53 across the cutouts in Logs 02-75 and 02-51 with the notch on the left side of the log ﬁ tting into the 2nd grate tab. 02-53 02-75 5th Grate Tab 02-51 Place the bottom left front edge of Log 02-55 against the rear bracket on the burner tray and rest the log on the cutout on Log 02-53.
Page 42 INSTALLATION Place Log 02-52 between Logs 02-51 and 02-75 and on Sit Log 02-50 on the front left side of the burner. Push the indentation on Log 02-54. The bottom right end sits the back of the log against the 2 front brackets with the behind the rear grate tab.
Page 43 INSTALLATION 10) Place the embers on the front of the burner tray in the 02-51 places shown on the photos below. 02-54 Separate platinum embers and place on the front burner on and around the embers. Avoid stacking platinum embers. Platinum embers may be placed over burner ports.
Page 44: Standard Flush Door
INSTALLATION STANDARD FLUSH DOOR The standard ﬂ ush door comes with a black frame. To install the frame, Be careful that the glass gasket does not roll up; there must be a gap simply hook the top door ﬂ ange onto the top of the unit and swing the between the gasket and the door lip to ensure that the door sits securely door towards the unit, see diagram 1.
Page 45: Remote Control (Optional)
WALL SWITCH (OPTIONAL) (OPTIONAL) (OPTIONAL) Use the FPI Remote Control Kit approved for 1) Run the wire through the right or left side A wall thermostat may be installed if desired, this unit. Use of other systems may void your inlet opening.
Page 46: Wiring Diagrams
INSTALLATION WIRING DIAGRAMS NOTE: Even if the fan is not purchased This heater does not require a 120V A.C. sup- (Do not cut the ground terminal off under any circumstances.) with the unit, it is still a good idea ply for operation. In case of a power failure, the burner switch and the optional remote control/ to bring power to the receptacle box thermostat will continue to operate.
Page 47 INSTALLATION PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. ® Regency P36D-1 Zero Clearance Direct Vent Gas Fireplace...
Page 48: Optional Fan Installation
INSTALLATION OPTIONAL FAN 6) Slide the thermodisc/cover assembly into 11) Attach the two control boxes to the bottom the bracket clip on the underside of the louver and tighten the 2 screws on the left INSTALLATION ﬁ rebox. Check that no wire will touch the side and 1 screw on the right side.
Page 49: Operating Instructions
3) Turn off all electric power to appliance if service is to be performed. Note: Aeration Adjustment should only be performed by an authorized FPI Installer at the time of installation or FIRST FIRE service. The ﬁ rst ﬁ re in your ﬁ replace is part of the paint curing process.
Page 50: Copy Of The Lighting Plate Instructions
OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS Blower: FPI gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.
Page 51: General Vent Maintenance
ﬁ eld service person, to ensure Your FPI fireplace is supplied with high The unit should never be used with broken logs. that the ﬂ ow of combustion and ventilation...
Page 52: Removing Valve
MAINTENANCE 7) Lift out the bottom brick panel. 16) Remove the 4 Phillips head screws from REMOVING VALVE the sides of the valve bracket and remove valve. 1) Shut off the gas supply. Hint: If you are using black pipe, ensure 2) Remove the louvers (and bay door if it is that there is a union by the valve, on).
Page 53: Flush Louvers
® REGENCY OPTIONS INSTALLATION FLUSH LOUVERS 1) Install the top louver by sliding the two bracket clips into the brackets located underneath the top of the ﬁ rebox. 2) The bottom louver has a hinge that is attached (2 screws per hinge) to the lip on bottom of the unit.
Page 54: Full Screen Door Installation
® REGENCY OPTIONS FULL SCREEN DOOR INSTALLATION 1) Before beginning the installation, remove the Screen Doors from the Full Screen Door Frame by fully opening the doors and lifting up off of the hinges. See important note in step 7. 2) Full Screen Door Frame Installation Cut-Out a) Before attaching the Full Screen Door Frame to the unit, loosen the...
Page 55 ® REGENCY OPTIONS INSTALLATION 6) Slide the Top Grill into the louver brackets located on the inside top of the ﬁ rebox. Push in place. 3) Install the hinges to the hinge brackets on the left and right side of the bottom of the outer frame, secure using 2 x #8 Philips Head Screws per hinge.
Page 56: Tripoli Screen Door
® REGENCY OPTIONS TRIPOLI SCREEN DOOR When installing the optional Tripoli Screen Door Series, a non-combustible material 12" (305mm) above the unit and 6" (153mm) on each side must be used (see Diagram 1). The Tripoli Screen Door Series also requires steel stud framing above and on each side of the unit (refer to Diagram 1). Diagram 1 Steel Steel...
Page 57 ® REGENCY OPTIONS INSTALLATION Note: The facing material has to go on after the unit is set. 4) Place bracket under the Flange. Secure with 2 screws as indicated in Diagram 4. 1) Remove Glass Door. Refer to P36 Manual. 2) Remove 2 screws and bracket as indicated (refer to Diagram 2).
Page 58 ® REGENCY OPTIONS 6) Install Top Support Frame 8) Attach Top and Side Support Frame a) Ensure the Side Supports are aligned with the correspond Slide in the Top Support Frame using the slots as a guide. Secure hole on the Top Support Frame, then secure with 1 screw. and re-tighten the screws to the unit.
Page 59: Parts List
PARTS LIST MAIN ASSEMBLY Part # Description Part # Description Part # Description 948-253 Door Handle 780-901 Brick Panel Set - Standard Brown 43) 910-813 Power Cord (120 Volts) 510-026 Hinge Bracket - Left/Right 780-902 Brick Panel Set - Standard Red 46) 910-330 Fan Speed Control Switch 948-045...
Page 60: Burner Assembly & Log Set
PARTS LIST BURNER ASSEMBLY & LOG SET Part # Description 52) 910-190 Piezo Ignitor & Nut 53) 780-021 Gasket - Valve Access Plate NG/LP 54) 910-421 Pilot ON/OFF 3" Extension Knob 55) 910-422 Flame HI/LOW 3" Extension Knob 780-574/P Valve Assy - Natural Gas 780-576/P Valve Assy - Propane 56) *...
Page 61: Regency Flush Front Assembly
PARTS LIST ® REGENCY FLUSH FRONT ASSEMBLY Part # Description Part # Description 510-986 Finishing Trim (Set) - Black 132) 512-518 Flush Door Assembly 157) * Finishing Trim Left 135) 940-090/P Glass (Flush) 158) * Finishing Trim Top 136) 936-155 Glass Gasket (Tadpole) 159) * Finishing Trim Right...
Page 62 NOTES ® Regency P36D-1 Zero Clearance Direct Vent Gas Fireplace...
Page 63: Warranty
Conditions: Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Page 64 ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________ Panorama, AstroCap,Tripoli, HeatWave and Heat Release are trademarks of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2012 FPI Fireplace Products International Ltd. All rights reserved.

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Regency P36D-NG1 Owners & Installation Manual

Safety Label

Requirements

Operating Instructions

Parts List

Warranty

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